Mechanistic study of partial oxidation of methane to synthesis gas over supported rhodium and ruthenium catalysts using in situ time-resolved FTIR spectroscopy

In situ time-resolved FTIR spectroscopy was used to study the reaction mechanism of partial oxidation of methane to synthesis gas and the interaction of CH₄/O₂/He (2/1/45) gas mixture with adsorbed CO species over SiO₂ and γ-Al₂O₃ supported Rh and Ru catalysts at 500–600°C. It was found that CO is the primary product for the reaction of CH₄/O₂/He (2/1/45) gas mixture over H₂ reduced and working state Rh/SiO₂ catalyst. Direct oxidation of methane is the main pathway of synthesis gas formation over Rh/SiO₂ catalyst. CO₂ is the primary product for the reaction of CH₄/O₂/He (2/1/45) gas mixture over Ru/γ-Al₂O₃ and Ru/SiO₂ catalysts. The dominant reaction pathway of CO formation over Ru/γ-Al₂O₃ and Ru/SiO₂ catalysts is via the reforming reactions of CH₄ with CO₂ and H₂O. The effect of space velocity on the partial oxidation of methane over SiO₂ and γ-Al₂O₃ supported Rh and Ru catalysts is consistent with the above mechanisms. It is also found that consecutive oxidation of surface CO species is an important pathway of CO₂ formation during the partial oxidation of methane to synthesis gas over Rh/SiO₂ and Ru/γ-Al₂O₃ catalysts.     

Pt/Pt-Ce/γ-Al2O3催化氧化甲苯研究

通过等体积浸渍法制备单贵金属Pt/γ-Al₂O₃和双金属Pt-Ce/γ-Al₂O₃催化剂,考察Ce对催化剂活性的影响,确定催化剂最优配比。结果表明,当Pt的负载量为质量分数0.5%时,Pt/γ-Al₂O₃催化活性最高;当Pt的负载量为质量分数0.2%,Ce的负载量为质量分数1.0%时,Pt-Ce/γ-Al₂O₃催化剂的催化活性最高。Pt-Ce/γ-Al₂O₃催化剂的甲苯转化率高于Pt/γ-Al₂O₃催化剂。随着Pt负载量增大,催化剂孔容、孔径减小。粉体式催化剂性能优于整体式催化剂,但差别不大;Ce的添加有助于催化剂活性的提升。     

Performance and characterization of Ru/Al2O3 and Ru/SiO2 catalysts modified with Mn for Fischer–Tropsch synthesis

Mn effect and characterization on γ-Al₂O₃-, -Al₂O₃- and SiO₂-supported Ru catalysts were investigated for Fischer–Tropsch synthesis under pressurized conditions. In the slurry phase Fischer–Tropsch reaction, γ-Al₂O₃ catalysts showed higher performance on CO conversion and C₅⁺ selectivity than -Al₂O₃ and SiO₂ catalysts. Moreover, Ru/Mn/γ-Al₂O₃ exhibited high resistance to catalyst deactivation and other catalysts were deactivated during the reaction. From characterization results on XRD, TPR, TEM, XPS and pore distribution, Ru particles were clearly observed over the catalysts, and γ-Al₂O₃ catalysts showed a moderate pore and particle size such as 8 nm, where -Al₂O₃ and SiO₂ showed highly dispersed ruthenium particles. The addition of Mn to γ-Al₂O₃ enhanced the removal of chloride from RuCl₃, which can lead to the formation of metallic Ru with moderate particle size, which would be an active site for Fischer–Tropsch reaction. Concomitantly, manganese chloride is formed. These schemes can be assigned to the stable nature of Ru/Mn/γ-Al₂O₃ catalyst.     

Oxidative decomposition of naphthalene by supported metal catalysts

A fixed-bed reactor was utilized to investigate the activities of six metal catalysts (1% Pt, 1% Pd, 1% Ru, 5% Co, 5% Mo and 5% W on γ-Al₂O₃ support) in decomposing naphthalene, based on the production of carbon dioxide and the disappearance of naphthalene. The Pt and Pd catalysts were found to exhibit higher naphthalene oxidizing activity than other catalysts tested. The Co catalysts, whose activity is similar to that of the Ru catalysts, are promising for naphthalene oxidation. The kinetic results of naphthalene oxidation over 1% Pt/γ-Al₂O₃ catalysts are reported for the first time. A first-order reaction with respect to P_naphthalene was found, while the reaction order with respect to P_O2 decreased with increasing reaction temperatures. A Langmuir–Hinshelwood model was used to describe the observed kinetic behavior. Oxygen adsorption dominates at higher reaction temperatures (>140 °C), and consequently the oxidation of naphthalene over the Pt catalysts appeared to be insensitive to P_O2.     

Catalytic combustion of methane over bimetallic catalysts a comparison between a novel annular reactor and a high-pressure reactor

The effects of adding a co-metal, Pt or Rh, to Pd/γ-Al₂O₃ catalysts were studied with respect to the catalytic activity for methane combustion and compared to a Pd/γ-Al₂O₃ catalyst, using both a pressurized pilot-scale and a lab-scale annular reactor. Temperature programmed oxidation (TPO) experiments were also carried out to investigate the oxygen release/uptake of the catalyst materials. Palladium showed an unstable behavior both in the pilot and lab-scale experiments at temperatures well below the PdO to Pd transformation. An addition of Pt to Pd stabilized, and in some cases increased, the catalytic activity for methane combustion.

The TPO experiments showed that the oxygen release peak was shifted to lower temperatures even for low additions of Pt, i.e. Pd:Pt=2:1. For additions of rhodium only small beneficial effects were seen. The steady-state behavior of the lab-scale annular reactor correspond well to the pressurized pilot-scale tests.     

Enantioselective hydrogenation of N-acetyl dehydrophenylalanine methyl ester using cinchonine-modified Pd/TiO2 catalysts

The enantioselective hydrogenation of N-acetyl dehydrophenylalanine methyl ester (NADPME) to N-acetyl phenylalanine methyl ester is investigated using cinchonine-modified Pd/TiO₂ catalysts. The catalysts were prepared using deposition–reduction and wet impregnation methods and were evaluated for reaction using methanol as solvent with various cinchonine/NADPME molar ratios. Enantioselectivity was sensitive to this ratio and comparison with Pd/γ-Al₂O₃ showed that the Pd/TiO₂ gave marginally higher enantioselectivity when tested under comparable conditions. The effect of Pd loading and dispersion was investigated and the maximum enantiomeric excess observed was dependent on the dispersion; the role of the Pd particle size is discussed in the context of cinchonine adsorption. The reactions were carried out in solvents (methanol and dimethyl formamide) and mixed solvents (methanol–water and dimethyl formamide–water); the enantiomeric excess was significantly enhanced using dimethyl formamide. The addition of water does not have a significant effect for the Pd/TiO₂ catalysts. In this paper we report the highest enantiomeric excess for the hydrogenation of a prochiral ester using an immobilised catalyst.     

Complete benzene oxidation over Pt-Pd bimetal catalyst supported on γ-alumina: influence of Pt-Pd ratio on the catalytic activity

Pt-Pd bimetal catalysts were prepared in order to develop and investigate catalysts with excellent activity and stability for benzene destruction. In the reaction results, the addition of Pt to Pd/γ-Al₂O₃ catalyst brought about the increase of catalytic activity. Moreover, it was effective in preventing the deactivation of the catalysts in benzene combustion. The addition of some amount of Pt made Pd particles available for better benzene combustion. On the contrary, the addition of Pt beyond a certain amount decreases activity because of the Pd active sites overlapped with the Pt active sites. The activity of the catalysts is related to oxidation state of metal, Pd/Al ratio and particle size on γ-Al₂O₃. These effects of Pt addition to Pd catalysts were studied by XPS, XRD, and TEM analyses.     

WO3对Pt/α-Al2O3催化萘深度加氢的促进作用

采用无酸性的α-Al₂O₃为载体,预先沉积WO₃然后浸渍法负载Pt物种,合成了系列Pt-WO₃/α-Al₂O₃催化剂用于萘深度加氢反应,系统地研究了氧化钨物种在萘加氢反应中的作用。通过XRD、Raman、HRTEM、XPS和H₂-TPR技术表征了Pt和WO₃物种在载体表面的分散情况和状态,并利用Py-IR研究了载体负载氧化钨和Pt前后的酸性质变化。在温和的反应条件下（70℃、3 MPa、1 h）Pt-WO₃/α-Al₂O₃催化剂表现出优异的萘深度加氢活性,萘的转化率和十氢萘的选择性均达到100%。结果表明,预先在载体表面引入的WO₃和Pt产生了强相互作用,WO₃提高了Pt物种的分散程度,催化剂的酸性来源于氧化钨物种的引入且和负载量成正比关系。催化剂较强的酸性和较高的Pt分散程度是Pt-WO₃/α-Al₂O₃在低温条件下能够使萘深度加氢的关键因素,对于十氢萘作为储氢介质工艺具有重要的意义。     

Interactions NO—CO and O2—NO—CO on CuCo2O4/γ-Al2O3 and on γ-Al2O3- and CuCo2O4/γ-Al2O3-supported Pt, Rh and Pt—Rh catalysts, a transient response study

The interactions NO—CO and O₂—NO—CO have been studied onCuCo₂O₄γ-Al₂O₃ and on γ-Al₂O₃- and CuCo₂O₄γ-Al₂O₃-supported Pt, Rh and Pt—Rh catalysts. The deposition of noble metals (Pt, Rh and Pt—Rh) on CuCo₂O₄γ-Al₂O₃ instead of γ-Al₂O₃ is beneficial in: lowering the temperature at which maximum N₂O is formed and decreasing the maximum N₂O concentration attained; lowering the onset temperature of NO to N₂ reduction, and increasing the N₂ selectivity; preserving the activity towards NO to N₂ reduction on a higher level following the concentration step NO + COO₂+ NO + CO and changing the conditions from stoichiometric to oxidizing (50% excess of oxidants). The reason for this behaviour of the CuCo₂O₄γ-Al₂O₃-based noble metal catalysts is the formation (reversible) of a reduced surface layer on the CuCo₂O₄ supported spinel under the conditions of a stoichiometric NO + CO mixture.     

Effect of the nature of the support on the catalytic performance of noble metal catalysts for the water–gas shift reaction

The catalytic activity of supported noble metal catalysts (Pt, Rh, Ru, and Pd) for the WGS reaction is investigated with respect to the physichochemical properties of the metallic phase and the support. It has been found that, for all metal-support combinations investigated, Pt is much more active than Pd, while Rh and Ru exhibit intermediate activity. The turnover frequency (TOF) of CO conversion does not depend on metal loading, dispersion or crystallite size, but depends strongly on the nature of the metal oxide carrier. In particular, catalytic activity of Pt and Ru catalysts, is 1-2 orders of magnitude higher when supported on “reducible” (TiO₂, CeO₂, La₂O₃, and YSZ) rather than on “irreducible” (Al₂O₃, MgO, and SiO₂) metal oxides. In contrast to what has been found in our previous study over Pt/TiO₂ catalysts, catalytic activity of dispersed Pt does not depend on the structural and morphological characteristics of CeO₂, such as specific surface area or primary crystallite size.     

Ultrahigh temperature water gas shift catalysts to increase hydrogen yield from biomass gasification

Noble metal (Rh, Pt, Pd, Ir, Ru, and Ag) and Ni catalysts supported on CeO₂–Al₂O₃ were investigated for water gas shift reaction at ultrahigh temperatures. Pt/CeO₂–Al₂O₃ and Ru/CeO₂–Al₂O₃ demonstrated as the best catalysts in terms of activity, hydrogen yield and hydrogen selectivity. At 700 °C and steam to CO ratio of 5.2:1, Pt/CeO₂–Al₂O₃ converted 76.3% of CO with 94.7% of hydrogen selectivity. At the same conditions, the activity and hydrogen selectivity for Ru/CeO₂–Al₂O₃ were 63.9% and 85.6%, respectively. Both catalysts showed a good stability over 9 h of continuous operation. However, both catalysts showed slight deactivation during the test period. The study revealed that Pt/CeO₂–Al₂O₃ and Ru/CeO₂–Al₂O₃ were excellent ultrahigh temperature water gas shift catalysts, which can be coupled with biomass gasification in a downstream reactor.     

Production of hydrogen for fuel cells by steam reforming of ethanol over supported noble metal catalysts

The catalytic performance of supported noble metal catalysts for the steam reforming (SR) of ethanol has been investigated in the temperature range of 600–850 °C with respect to the nature of the active metallic phase (Rh, Ru, Pt, Pd), the nature of the support (Al₂O₃, MgO, TiO₂) and the metal loading (0–5 wt.%). It is found that for low-loaded catalysts, Rh is significantly more active and selective toward hydrogen formation compared to Ru, Pt and Pd, which show a similar behavior. The catalytic performance of Rh and, particularly, Ru is significantly improved with increasing metal loading, leading to higher ethanol conversions and hydrogen selectivities at given reaction temperatures. The catalytic activity and selectivity of high-loaded Ru catalysts is comparable to that of Rh and, therefore, ruthenium was further investigated as a less costly alternative. It was found that, under certain reaction conditions, the 5% Ru/Al₂O₃ catalyst is able to completely convert ethanol with selectivities toward hydrogen above 95%, the only byproduct being methane. Long-term tests conducted under severe conditions showed that the catalyst is acceptably stable and could be a good candidate for the production of hydrogen by steam reforming of ethanol for fuel cell applications.     

Solid catalysts for wet oxidation of nitrogen-containing organic compounds

Several solid catalysts (Co₃O₄/γ-Al₂O₃, Fe₂O₃/γ-Al₂O₃, Mn₂O₃/γ-Al₂O₃, Zn–Fe–Mn–Al–O, Pt/γ-Al₂O₃, Ru/CeO₂, Ru/C) have been prepared and used to remove N-containing organic contaminants while processing toxic and hazardous industrial waste waters using wet oxidation by air (WAO). The autoclave tests of catalysts were done to reveal the main advantages of catalysts in water presence at high pressures and temperatures. Catalyst activity was determined with regard to oxygen interaction with model mixtures (water–organic contaminant: acetonitrile, carbamide, dimethyl formamide, or multi-component mixture of aliphatic alcohols). Activity tests were done in a static reactor under ideal mixing regime. Reagents and products were monitored using gas chromatograph Cvet-560, Millichrom-1 HPLC, and routine chemical analysis. Optimum process conditions for the best catalyst (Ru/graphite-like carbon) are as follows: partial oxygen pressure – 1.0 MPa, temperature – 473–513 K. At 0.5–5.0 MPa total pressure and 433–523 K catalysts show high water-resistance and high activity level (residual content of toxic compounds is less than 1%, and no NO_x and NH₃ are detected). There are no legal restrictions on catalysts operation, since they are harmless to environment.     

Size-controlled Pd nanoparticles supported on α-Al2O3 as heterogeneous catalyst for selective hydrogenation of acetylene

Size-controlled Pd nanoparticles （PdNPs） were synthesized in aqueous solution, using sodium car-boxymethyl cellulose as the stabilizer. Size-controlled PdNPs were supported onα-Al2O3 by the incipient wetness impregnation method. The PdNPs onα-Al2O3 support were in a narrow particle size distribution in the range of 1-6 nm. A series of PdNPs/α-Al2O3 catalysts were used for the selective hydrogenation of acetylene in ethylene-rich stream. The results show that PdNPs/α-Al2O3 catalyst with 0.03%（by mass） Pd loading is a very effective and sta-ble catalyst. With promoter Ag added, ethylene selectivity is increased from 41.0%to 63.8%at 100 ＆#176;C. Comparing with conventional Pd-Ag/α-Al2O3 catalyst, PdNPs-Ag/α-Al2O3 catalyst has better catalytic performance in acety-lene hydrogenation and shows good prospects for industrial application.     

CO偶联合成草酸二甲酯催化剂研究

采用浸渍法制备CO偶联制备草酸二甲酯用负载型Pd催化剂,考察载体、浸渍方法、Pd含量、助剂对Pd催化剂性能的影响。根据傅里叶变换红外光谱研究Pd/α-Al_2O_3负载型催化剂上CO偶联制草酸二甲酯的反应机理。结果表明,采用α-Al_2O_3载体,Pd质量分数4‰,掺杂助剂Cu的蛋壳型的Pd/α-Al_2O_3催化剂上,草酸二甲酯时空收率达到735.7 g·(L·h)~(-1)。     

车用三效催化剂剖析

对两种国外公司车用三效催化剂进行全面剖析,采用XRF测定催化剂涂层中各组分含量,采用XRD、XPS、H_2-TPR和TEM对催化剂进行物化性能表征。结果表明,A公司的三效催化剂是将Pd和Rh贵金属分别负载到γ-Al_2O_3和Ce_(0.35)Zr_(0.65)O_2固溶体材料上,B公司的三效催化剂是将Pd和Rh贵金属负载到Ce_(0.35)Zr_(0.65)O_2和γ-Al_2O_3混合载体上。     

The selective catalytic reduction of nitrogen oxides by methane on noble metal-loaded sulfated zirconia

The selective catalytic reduction of NO_x by methane on noble metal-loaded sulfated zirconia (SZ) catalysts was studied. Ru, Rh, Pd, Ag, Ir, Pt, and Au-loaded sulfated zirconia catalysts were compared with the intact sulfated zirconia. For the NO–CH₄–O₂ reaction, Ru, Rh, Pd, Ir, and Pt showed promotion effect on NO_x reduction, while for the NO₂–CH₄–O₂ reaction, only Rh and Pd showed promotion effect. Over intact and Rh, Pd, Ag, and Au-loaded sulfated zirconia, NO_x conversion in NO₂–CH₄–O₂ reaction was significantly higher than that in NO–CH₄–O₂ reaction, while clear difference was not observed over Ru, Ir, and Pt-loaded sulfated zirconia. Comparison of [NO₂]/([NO]+[NO₂]) in the effluent gases in NO–O₂ and NO₂–O₂ reactions showed that Ru, Ir, and Pt has high activity for NO oxidation under the reaction conditions. These facts suggest that effects of these metals toward NO_x reduction by methane can be categorized into the following three groups: (i) low activity for NO oxidation to NO₂, and high activity for NO₂ reduction to N₂ (Pd, Rh); (ii) high activity for NO oxidation to NO₂, and low activity for NO₂ reduction to N₂ (Ru, Ir, Pt); (iii) low activity for both reactions (Ag, Au). To confirm these suggestions, combination of these metals were investigated on binary or physically-mixed catalysts. The combination of Pd or Rh with Pt or Ru gave high activity for the selective reduction of NO_x by methane.     

Support-induced promotional effects on the activity of automotive exhaust catalysts 1. The case of oxidation of light hydrocarbons (C2H4)

The kinetics of oxidation of a light hydrocarbon (C₂H₄) were studied on catalysts comprising of combinations of one of three metals, Pt, Pd or Rh supported on five different supports, that is, SiO₂, γ-Al₂O₃, ZrO₂ (8% Y₂O₃), TiO₂ or TiO₂ (W⁶⁺). Significant variation of turnover frequency with the carrier was observed, which cannot be explained by structure sensitivity considerations and is attributed to interactions between the metal crystallites and the carrier. The catalytic activity of these metal-support combinations was investigated over a wide range of partial pressures of ethylene and oxygen. In a separate set of experiments, the kinetics of C₂H₄ oxidation were also investigated on polycrystalline Rh films interfaced with ZrO₂ (8 mol% Y₂O₃) solid electrolyte in a galvanic cell of the type: C₂H₄, O₂, Rh/YSZ/Pt, air, during regular open-circuit conditions as well as under Non-Faradic Electrochemical Modification of Catalytic Activity (NEMCA), that is, closed-circuit conditions. Up to 100-fold increase in catalytic activity was observed by supplying O²⁻ ions to the catalyst surface via positive potential application to the catalyst. The observed kinetic behavior upon increasing catalyst potential parallels qualitatively the observed alteration of turnover frequency with variation of the support of the Rh crystallites.     

Investigation of the oxygen storage process on ceria- and ceria–zirconia-supported catalysts

A total of 10 noble metal (Rh, Pt, Pd, Ru and Ir) catalysts, either supported on CeO₂ or Ce_0.63Zr_0.37O₂, were prepared. Catalysts were fully characterized using XRD, N₂ adsorption at −196 °C, TEM and H₂ chemisorption. Oxygen storage processes were carefully investigated. The influence of temperature was checked and a key role of oxygen diffusion was further demonstrated. A review of the reactions involved in the CO transient oxidation reaction is finally proposed.     

A comparison of sodium-modified Rh/γ-Al2O3 and Pd/γ-Al2O3 catalysts operated under simulated TWC conditions

Addition of Na to Rh/γ-Al₂O₃ and Pd/γ-Al₂O₃ catalysts operated under identical simulated TWC conditions has dramatically different effects in the two cases (although the two metals respond similarly to Na promotion of NO_x reduction in the absence of gaseous oxygen). Na addition to rhodium has a detrimental effect as manifested by severe poisoning and decreased nitrogen selectivity over the greater part of the temperature range studied. In contrast, Na promotion significantly improves the overall performance of Pd/γ-Al₂O₃ catalysts under simulated TWC conditions. This is manifested by a considerable widening of the gas composition window over which palladium delivers high NO_x conversion, whilst at the same time exhibiting markedly improved selectivity towards N₂ formation. The very different behaviour of the two metals may be understood in terms of a single underlying effect, namely, the electronic influence of sodium ions on the adsorption strength (and hence relative coverages) of the various reactants on the metal surface.