浅议碳纤维筋基本性能及研究现状

本文对碳纤维复合材料（CFRP）筋的物理力学性能、设计要点进行了分析,并介绍了CFRP筋在混凝土工程中应用情况及今后的发展趋势。     

Mechanical properties of carbon fiber reinforced polyester/urethane hybrid network composites

Hybrid resins of unsaturated polyester/urethane were synthesized and characterized. Both the toughness and stiffness of the polyester were improved significantly by incorporating 20 wt% urethane. Unsaturated polyester, styrene, and ethane showed good compatibility during blending and probably formed a simultaneous interpenetrating network (IPN) during polymerization. The resultant IPN morphology possessed a unique glass transition temperature. This IPN morphology not only imparted great fracture resistance to the otherwise brittle polyester, but also changed the fracture mode of new resin composites. The molecular weight of unsaturated polyesters did not have significant effect on the mechanical properties, but did exert an apparent influence on the fracture mode. During the cure process the side reaction, an amine reaction, could be suppressed addition of suitable promoter and catalyst.     

Experimental evaluation of the interfacial properties of carbon nanotube coated carbon fiber reinforced hybrid composites

A floating catalyst chemical vapor deposition (CVD) unit was utilized to grow CNT onto the surface of carbon fiber (CF). The surface morphology of the resultant fibers, CNT population density and alignment pattern were found to be depended on the CNT growth temperature, growth time, and atmospheric conditions within the CVD chamber. In contrast to the neat‐CF reinforced composites, improved interfacial shear strength (IFSS) between CF and matrix were obtained when the surface of CF was coated by CNT. Particularly, CF treatment condition for CNT‐coating with 700°C reaction temperature and 30 min reaction time has shown a considerable increase in IFSS approximately of 45% over that of the untreated fiber from which it was processed. The proper justification of fiber–matrix adhesion featured by composite interfacial properties was explained through IFSS. POLYM. COMPOS., 36:1941–1950, 2015. © 2014 Society of Plastics Engineers     

Dynamic mechanical properties of carbon fiber reinforced geopolymer concrete at different ages

In order to improve the strength and toughness of geopolymer concrete (GC) at different ages under impact load, using slag and fly ash as cementitious materials, NaOH and sodium silicate as alkaline activators, carbon fiber as reinforcement, carbon fiber reinforced geopolymer concrete (CFRGC) was prepared. The dynamic compression test of CFRGC was carried out by Φ 100 mm SHPB test system. The effects of age (3 d, 7 d, 28 d) and fiber content on the dynamic mechanical properties of CFRGC were studied, and the strengthening and toughening effects of carbon fiber on GC were analyzed. In addition, the strengthening and toughening effects of carbon fiber on GC and ordinary Portland cement based concrete (PC) were compared and analyzed. The results show that the performance indicators of CFRGC at different ages have strain rate effect under impact load, and the dynamic compressive strength and specific energy absorption of CFRGC increase approximately linearly with the strain rate. With the increase of age, the dynamic compressive strength and specific energy absorption of CFRGC increase, and the strain rate sensitivity of dynamic compressive strength and specific energy absorption also increases. With the increase of carbon fiber content, the dynamic compressive strength and specific energy absorption of CFRGC increase first and then decrease, and the strain rate sensitivity of dynamic compressive strength and specific energy absorption also increase first and then decrease. When the carbon fiber content is 0.2%, the dynamic mechanical properties of CFRGC are the best, and the strain rate sensitivity of performance indicators is the strongest. Carbon fiber has strengthening and toughening effects on GC and PC. When the fiber content is 0.2%, carbon fiber has the best strengthening and toughening effects on GC and PC. The strengthening and toughening effects of carbon fiber on GC is better than that of PC. Compared with 28 d, carbon fiber has better strengthening and toughening effects on GC at the ages of 3 d and 7 d.     

纤维强化复合材料特性的发展

前 言复合材料为目前世界各国竞相发展研究的材料,其优点多且能符合许多工程上的要求。随着科技的日新月异,对产品性能要求日益提高,而其中最为基本的,不外乎对材料性能之了解与选用。近年来材料科技高度发展,许多可用于特殊状况(如较高温、低低温、较高压力或较高负荷…)之材料不断地被开发出来,复合材料便是其中一种颇具发展性的材料。复合材料就广义而言,仅利用两种或两种以上不同材料,以各种不同的加工法,结合在一起,撷取原材料的特性与优点,发挥协同作用,制成性能优异并能满足需求的新材料。就狭义而言,以复合材料的基材型态可分为 3 …     

New hybrid method for simultaneous improvement of tensile and impact properties of carbon fiber reinforced composites

For weight savings of automobiles to improve fuel efficiency, tensile and impact strengths of carbon fiber reinforced composites (CFRC) are important properties required for substitution of metallic or ceramic automotive parts by CFRC parts. Effect of surface treatments of carbon fiber (CF) such as plasma, nitric acid, and liquid nitrogen treatments on interfacial bonding and mechanical properties of CF reinforced thermoplastic composites was investigated and nitric acid treatment was the best method to improve the interfacial affinity between the used CF and thermoplastic polymer matrix since the treatment induced acidic functional groups on the surface and increased surface roughness simultaneously. A new hybrid fabrication method was suggested by applying a bi-component two-layer structure to the film insert molding to improve tensile and impact strengths of CFRC simultaneously. Compared with tensile and impact strengths of the base polymer, those of the new hybrid composites filled with rubber particles and CF were improved by about 41.3% and 105.7%, respectively. In particular, tensile and impact strengths of the composite specimen prepared by the hybrid fabrication method were improved by about 15.0% and 36.0%, respectively when compared with those of the composite specimen prepared by the conventional melt mixing.     

Chemo-mechanical properties of carbon fiber reinforced geopolymer interphase

Geopolymers, as a potentially environmentally friendly alternative to Portland cement, are increasingly attracting attention in the construction industry. Various methods have been applied for customizing the properties of geopolymers and improving their commercial viability. One of the promising methods for refining the properties of geopolymers such as their toughness is the use of short fibers. The effectiveness of a high-strength short fiber in the geopolymer matrix is largely dependent on the interfacial bonding between the fiber and its surrounding matrix. While the importance of this interfacial chemistry is highlighted in the literature, the characteristics of this bonding structure have not been fully understood. In this paper, we aim to investigate the bonding mechanism between the carbon fiber and metakaolin-based geopolymer matrix. For the first time, the existence and nature of the chemical bonding at the interfacial region (interphase) between carbon fiber and geopolymer matrix has been revealed. X-ray pair distribution function computed tomography (PDF-CT), field emission-scanning electron microscopy imaging, and nanoindentation techniques are employed to discern the chemo-mechanical properties of the interphase. PDF-CT results show the emergence of a new atom–atom correlation at the interfacial region (around 1.82 Å). This correlation is a characteristic of interfacial bonding between the fiber and its surrounding matrix, where the existence of chemical linkages (potentially ^VAl-O-C) between fibers and the matrix contributes to the adhesion between the two constituents making up the composite. Due to such chemical bonding, the nanomechanical properties of the interfacial region fall between that of the carbon fiber and geopolymer. The combination of advanced techniques is proved useful for enhancing our understanding of the interfacial chemistry between fibers and the binding matrix. This level of knowledge facilitates the engineering of composite systems through the manipulation of their nanostructure.     

Characterization and modeling of transverse micro-cracking during pyrolysis process of carbon fiber reinforced plastics

The paper presents characterization and modeling of generation of cracks during pyrolysis process of manufacturing of C/C–SiC material. Crack patterns during pyrolysis strongly depend on the fiber/matrix interface strength and temperature. In order to model the exact crack pattern as in the material, fiber/matrix interface strength was taken as a varying parameter and temperature change boundary conditions were applied on a virtual microstructure (50 × 50 μm²). The resulting crack pattern is then compared with SEM images of material with high and low fiber/matrix interface strength. The presented models are successfully able to simulate the material behavior and the consequent generation of cracks during pyrolysis process. Microstructure of the material has been then analyzed with the help of image segmentation techniques using Python. Based on the crack area distribution obtained from the SEM-analysis, microstructures can now be compared qualitatively as well as quantitatively.     

炭纤维增强水泥基复合材料(CFRC)的电磁性能

炭纤维增强水泥基复合材料(Carbon Fiber Reinforced Cement Composites,CFRC)是新发展起来的一种电磁屏蔽材料,它是防止电磁污染的防护性功能材料之一。本文阐述了炭纤维增强水泥基复合材料的制备成型工艺;分析了炭纤维掺入量和长度、水灰比和密实成型制备工艺、炭纤维分散性、养护龄期、外加剂、炭纤维表面化学气相沉积(CVD)处理等因素对CFRC力学性能、导电性能、压敏性能及电磁性能的影响。合适的炭纤维掺入量和长度、炭纤维的均匀分散、合理的水灰比和炭纤维表面处理是影响CFRC导电性能和电磁性能的主要因素。CFRC对电磁波的屏蔽效果除利用屏蔽效能从反射电磁波角度衡量外,亦可从吸收电磁波角度利用反射率进行评价。     

Structure and properties of UHMWPE fiber/carbon fiber hybrid composites

Ultrahigh molecular weight polyethylene (UHMWPE) fiber/carbon fiber hybrid composites were prepared by inner‐laminar and interlaminar hybrid way. The mechanical properties, dynamic mechanical analysis (DMA), and morphologies of the composites were investigated and compared with each other. The results show that the hybrid way was the major factor to affect mechanical and thermal properties of hybrid composites. The resultant properties of inner‐laminar hybrid composite were better than that of interlaminar hybrid composite. The bending strength, compressive strength, and interlaminar shear strength of hybrid composites increased with an increase in carbon fiber content. The impact strength of inner‐laminar hybrid composite was the largest (423.3 kJ/m²) for the UHMWPE fiber content at 43 wt % to carbon fiber. The results show that the storage modulus (E′), dissipation factor (tan δ), and loss modulus (E″) of the inner‐laminar hybrid composite shift toward high temperature remarkably. The results also indicate that the high‐performance composite with high strength and heat resistance may be prepared by fibers' hybrid. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1880–1884, 2006     

Mechanical properties of recycled kenaf/polyethylene terephthalate (PET) fiber reinforced polyoxymethylene (POM) hybrid composite

Environmental concerns have attracted researchers to study the recycling of composite materials and thermoplastics due to the desire not to waste materials and reduce disposal of scraps that may eventually pollute the environment. The main objective of this article is to study the effect of recycling on the mechanical properties of kenaf fiber/PET reinforced POM hybrid composite. The virgin hybrid composite was produced by compression molding and later subjected to mechanical testing. The scraps obtained after the mechanical testing were shredded, granulated and subjected to compression molding to produce samples for mechanical testing. Tensile strength of 27 MPa was obtained and (after second recycling process) which is lower compared to 73.8 MPa obtained for the virgin hybrid composite. There was a significant increase in flexural modulus (4.7 GPa) compared to the virgin hybrid composite. The impact strength dropped to 4.3 J cm^?1 as against 10.5 J cm^?1 for the virgin hybrid composite. The results of thermal degradation showed about 80% weight loss for kenaf fiber between 300 and 350°C. The weight loss may be due to the degradation of cellulose and hemicellulose content of the fiber. The percentage water absorption of the recycled composite dropped by about 80% compared to the virgin hybrid composite. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39831.     

短切碳纤维及碳纤维布增强硅橡胶复合材料的制备及力学性能

将短切碳纤维(CF)、白炭黑和甲基乙烯基硅橡胶(VMQ)共混后,与碳纤维布(CFC)复合制备VMQ复合材料.考察了CFC层数对复合材料的拉伸性能、邵尔A硬度、耐磨性能及动态力学性能的影响.结果表明,随着CFC层数的增加,复合材料的扯断伸长率基本不变,拉伸强度逐渐升高.与仅添加10份(质量,下同)CF的复合材料相比,加入...     

碳纤维增强氯丁橡胶复合材料的制备及性能

用碳纤维（CF）作增强相、氯丁橡胶（CR）作基相及硅烷偶联剂作相容剂,制备了CF/CR复合材料,考察了CF用量、硅烷偶联剂的种类及用量、硫化条件对复合材料热老化前后性能的影响,并用扫描电子显微镜（SEM）和傅里叶变换红外光谱（FTIR）仪对其结构进行了表征。结果表明,制备CF/CR复合材料的最佳配方为:CR 100份,CF 12份,KH 550 2.5份;最佳硫化条件为:温度175℃,压力10 MPa,时间30 min。SEM和FTIR分析表明,KH 550处理的CF比未处理及用Si 69处理的CF与CR的相容性更好。     

Impact properties of short carbon fiber reinforced nylon 6.6

The impact properties of injection-molded nylon 6.6 composites containing different loadings of short carbon fibers have been studied using an instrumented falling weight impact tester (IFWIT). Analysis of the impact data using linear elastic fracture mechanics (LEFM) has enabled the evaluation of the critical strain energy release rate, G_c. Instrumentation of the impact machine has facilitated the determination of another fracture mechanic parameter, the fracture toughness, K_c. Both parameters are observed to increase with increasing volume fraction of fibers. Examination of fracture surfaces using scanning electron microscopy (SEM) has revealed that the main energy dissipative processes responsible for toughening the composites is the fiber pull-out mechanism.     

Enhanced thermoelectric properties of carbon fiber reinforced cement composites

Thermoelectric properties of carbon fiber reinforced cement composites (CFRCs) have attracted relevant interest in recent years, due to their fascinating ability for harvesting ambient energy in urban areas and roads, and to the widespread use of cement-based materials in modern society. The enhanced effect of the thin pyrolytic carbon layer (formed at the carbon fiber/cement interface) on transport and thermoelectric properties of CFRCs has been studied. It has been demonstrated that it can enhance the electrical conduction and Seebeck coefficient of CFRCs greatly, resulting in higher power factor 2.08 µW m⁻¹ K⁻² and higher thermoelectric figure of merit 3.11×10⁻³, compared to those reported in the literature and comparable to oxide thermoelectric materials. All CFRCs with pyrolytic carbon layer, exhibit typical semiconductor behavior with activation energy of electrical conduction of 0.228-0.407 eV together with a high Seebeck coefficient. The calculation through Mott’s formula indicates the charge carrier density of CFRCs (10¹⁴–10¹⁶ cm⁻³) to be much smaller than that of typical thermoelectric materials and to increase with the carbon layer thickness. CFRCs thermal conductivity is dominated by phonon thermal conductivity, which is kept at a low level by high density of micro/nano-sized defects in the cement matrix that scatter phonons and shorten their mean free path. The appropriate carrier density and mobility induced by the amorphous structure of pyrolytic carbon is primarily responsible for the high thermoelectric figure of merit.     

Fiber orientation and its effect upon thermoelastic properties of short carbon fiber reinforced poly(etheretherketone) (PEEK)

Experimental and analytical techniques are employed in the present study to investigate the influence of microstructure on thermoelastic properties of short carbon fiber reinforced poly(etheretherketone). The test specimen geometry is an edge gated, injection molded dogbone tensile bar. Typical of injection molded structures, three distinct layers of fiber orientation were discernable through the sample thickness. The thermoelastic properties of the surface layer (machined from the specimen) are measured for direct correlation with a micromechanics model. In addition to measuring the volume fractions and constituent properties, microstructural features such as fiber aspect ratio and the process-induced fiber orientation distribution are quantified. Correlation of experimental data with micromechanics model predictions is found to be quite good.     

Mechanical,morphology, and thermal properties of carbon fiber reinforced poly(butylene succinate) composites

Biodegradable poly(butylene succinate) (PBS)/carbon fiber (CF) composites were prepared by melt blending method using twin‐screw extruder followed by injection molding. Mechanical properties, crystallization behavior, morphology, crystal structure, and thermal stability of PBS/CF composites were investigated with different CF contents (0, 5, 10, 15, and 20 wt%). It was found that the tensile and impact properties of the composites were improved markedly with the addition of CF; while too much CF would lead to agglomeration and thus weaken the improvement. Scanning electron microscopic photographs on the fracture surfaces showed superior interfacial adhesion between fibers and PBS matrix. Crystallization peak temperature of PBS in its composites was increased due to the heterogeneous effect of CF. The spherulite size of PBS/CF composites decreased and the nucleation density increased drastically. The crystal structure was not affected by the incorporation of CF, as confirmed from the wide‐angle X‐ray diffraction analysis. thermogravimetric analysis showed that the thermal stability of PBS/CF composites was also enhanced. POLYM. COMPOS., 36:1335–1345, 2015. © 2014 Society of Plastics Engineers     

Electrical responses of carbon fiber reinforced cementitious composites to monotonic and cyclic loading

In this paper, the electrical responses of carbon fiber reinforced cementitious composites (CFRCC) to both monotonic and cyclic loading were investigated by electrical resistance measurements. Damage occurring within specimens was also investigated by acoustic emission (AE). Results indicated that the conductivity of the composite was related to the stress level. Under monotonic loading, the electrical resistance decreased with increasing stress at low stress levels and increased with increasing stress at higher stress levels. Under cyclic loading, at lower loading amplitude, the electrical resistance of the system showed reversibility with the change of the load, however, when the loading amplitude was larger, it showed the irreversible increase. Both cases indicated that the breakdown and rebuild-up process of the conductive network under pressure may be responsible for the stress dependency of conductivity. The damage occurring inside material can be monitored in real time by measuring the change in electrical resistance during loading and unloading.     

Mechanical properties of carbon nanotube/carbon fiber reinforced thermoplastic polymer composite

Carbon nanotube (CNT)/carbon fiber (CF) hybrid fiber was fabricated by sizing unsized CF tow with a sizing agent containing CNT. The hybrid fiber was used to reinforce a thermoplastic polymer to prepare multiscale composite. The mechanical properties of the multiscale composite were characterized. Compared with the base composite (traditional commercial CF), the multiscale composite reinforced by the CNT/CF hybrid fiber shows increases in interlaminar shear strength (ILSS) and impact toughness. Laminate containing CNTs showed a 115.4% increase in ILSS and 27.0% increase in impact toughness. The reinforcing mechanism was also discussed by observing the impact fracture morphology. POLYM. COMPOS., 38:2001–2008, 2017. © 2015 Society of Plastics Engineers     

炭／炭复合材料及炭纤维增强塑料在固体火箭喷管上的应用

世界上第 1根炭纤维是由美国人爱迪生制成的 ,而真正有实用价值的ＰＡＮ炭纤维是在 1959年日本人进藤昭男发明的。继而在 6 0年代后期由英国Ｃｏｕｒｔａｕｌｄｓ公司实现了ＰＡＮ基炭纤维的工业化。炭纤维一面世即以其独特的高强、高模量、耐烧蚀、可编织、可导电等优异性能倍受青睐 ,成为材料世界中一颗夺目的新星。以炭纤维增强的塑料 (下称Ｃ/Ｐ)、增强的炭素 (下称Ｃ/Ｃ)材料的研究迅速展开 ,但由于其高昂的价格使Ｃ/Ｐ、Ｃ/Ｃ的应用在 6 0～ 70年代局限于战略导弹、卫星等高科技领域。在这一领域固体导弹火箭发动机由于工作环境的苛刻…