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筒管类铸钢件一般有两种铸造方案,即直立浇注和水平浇注,可根据具体条件选用。 (1)直立浇注 铸件浇注时处于直立位置,在铸件顶部安放冒口进行补缩,自下而上顺序凝固,一般采用底注式或阶梯式两种浇注系统,只要合理选择浇注系统和冒口系统,就能够获得内部组织致密的合格铸件,但需要较大的冒口和补贴,其工艺 相似文献
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介绍了该铝合金框架零件的结构特点,并通过工艺分析选择了恰当的砂型铸造生产方式进行小批量铸造生产。通过计算机铸造工艺模拟,验证了铸造工艺的合理性与铸造工艺方案的可行性。 相似文献
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用普通水玻璃砂铸造高精度齿条工艺方案的优化 总被引:1,自引:0,他引:1
齿条的齿部尺寸精度和表面平整度要求较高,采用普通水玻璃砂手工生产方式铸造难度很大,试制过程往往解决了一些问题又出现一些新的问题,在不断的实践摸索中,我们终于找到最优工艺方案。采用该方案生产出2640件齿条,全部符合质量要求。 相似文献
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唐有余 《机械工人(热加工)》1991,(4):26-27
结晶轮是连铸机的重要零件,要求有优良的导热性和良好的热疲劳性,紫铜是制作结晶轮的理想材料。我们曾和工厂合作,用紫铜进行半金属型铸造获得成功,现将其铸造工艺简介如下。 1.铸造工艺方案 (1)铸件结构见图1。 (2)铸型结构如图2所 相似文献
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正近年来,我国铸造业正向铸造强国的方向发展,铸造产业也将迎来一次新的变革,在铸造工艺设计上趋向于计算机技术的应用,在铸造材料上也趋于高强度轻量化特点。其中铸造铝合金是我国铸造业重点发展的新型材料,同时它也将被广泛用于其他行业,尤其在汽车、航空等行业,有很大的发展前景。铝合金为传统的金属材料,密度小,强度高,流动性好,熔炼温度低,特别适用于金属型铸造、压铸、挤压铸造。但对于单件小批生产,若采用金 相似文献
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随着微机电和纳米技术的快速发展,复杂形面微小零件的加工显得越来越重要。本文对复杂形面微小零件的精密切削工艺进行了分析,重点探讨了微细切削加工机理、刀具选择、刀具路径规划以及切削用量的选择。 相似文献
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随着微机电和纳米技术的快速发展,复杂形面微小零件的超精密加工显得越来越重要。本文通过对复杂曲面超精密加工的研究,针对金属材料制作的复杂形面微小零件的超精密切削工艺进行了深入研究。 相似文献
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研究ZnOw填充铸型尼龙(MC)复合材料的滚动摩擦学性能.结果表明,ZnOw/MC复合材料的拉伸强度随氧化锌晶须含量增加而升高,而断裂伸长率随氧化锌晶须含量的增加而降低;ZnOw/MC复合材料的摩擦因数和磨损率均随氧化锌晶须含量增加而降低;随着氧化锌晶须填充量的增加,磨损.ZnOw/MC复合材料的磨损机制由黏着磨损变为疲劳 相似文献
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The torsional wear behavior of monomer cast nylon (MC nylon) composites reinforced with glass fiber was studied with a self-made
torsional friction tester. The worn surface of MC nylon composites was investigated with a scanning electron microscope. The
worn surface of the steel disk was observed with a 3-D profiler. The experimental results indicated that the shape of torque–angular
displacement (T–θ) curves changed from elliptic shape to quasi-parallelogram with the angular displacement increased from 5° to 30°. The serious
wear characterized with a deep groove occurred at the position of about 1.5–4 mm radius of contact zone on the steel surface.
The mass of MC nylon samples increased after torsional wear test. The torsional contact area can be divided into three zones:
(a) a central stick zone, (b) an intermediate mixed-slipping annulus, and (c) a peripheral sliding annulus. The most serious
wear occurred in the intermediate annulus because of the higher contact stress and mixed slip regime. The main wear mechanism
of MC nylon samples was adhesive wear and abrasive wear. Plastic deformation of asperities was the character in the central
zone. Slight adhesive wear was the main wear mechanism in the peripheral annulus. 相似文献
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The triboelectrification electrostatic potential of MC nylon 6 and its influence factors have not been investigated to date.
Here, we report on our study of the interaction of tribological behaviors and triboelectrification electrostatic potential
for the prevention or application of triboelectrification. The equipment we used to polymerize insulation materials and for
instantaneously monitoring the dynamic variations of triboelectrification electrostatic potential, friction coefficient, and
temperature at the tribo-interface was self-designed. The dynamic variations in the triboelectrification electrostatic potential
of the polymer insulation materials under dry sliding were investigated using this equipment. An obvious influence on magnitude
and change tendency of the triboelectrification electrostatic potential of MC nylon 6 could be produced only when the combined
action of load (P) and speed (V) made PV values reach a certain degree. After MC nylon 6 rubbing against the bearing steel, the triboelectrification electrostatic
potential of MC nylon 6 was not constant, and it could even abruptly drop from hundreds of volts to 0, especially under severe
sliding conditions. A positive charge existed on the tribo-surface of MC nylon 6 and a negative charge existed on the tribo-surface
of the counterpart steel. During the severe wear process, the experimental conditions, wear rate, the formation of transfer
film, and the fraction of film on the counterpart as well as frictional heat were the most significant interaction effects
on the abrupt change in the triboelectrification electrostatic potential among all factors studied. The interaction of tribological
behaviors and triboelectrification electrostatic potential was clearly not a simple physical mechanism, which might be influenced
by the external conditions and internal integration. 相似文献