Effects of Ca on microstructure, mechanical and corrosion properties and biocompatibility of Mg–Zn–Ca alloys

Zn and Ca were selected as alloying elements to develop an Mg–Zn–Ca alloy system for biomedical application due to their good biocompatibility. The effects of Ca on the microstructure, mechanical and corrosion properties as well as the biocompatibility of the as-cast Mg–Zn–Ca alloys were studied. Results indicate that the microstructure of Mg–Zn–Ca alloys typically consists of primary α-Mg matrix and Ca₂Mg₆Zn₃/Mg₂Ca intermetallic phase mainly distributed along grain boundary. The yield strength of Mg–Zn–Ca alloy increased slightly with the increase of Ca content, whilst its tensile strength increased at first and then decreased. Corrosion tests in the simulated body fluid revealed that the addition of Ca is detrimental to corrosion resistance due to the micro-galvanic corrosion acceleration. In vitro hemolysis and cytotoxicity assessment disclose that Mg–5Zn–1.0Ca alloy has suitable biocompatibility.     

Effects of Zn on microstructure,mechanical properties and corrosion behavior of Mg–Zn alloys

In this study, binary Mg–Zn alloys were fabricated with high-purity raw materials and by a clean melting process. The effects of Zn on the microstructure, mechanical property and corrosion behavior of the as-cast Mg–Zn alloys were studied using direct observations, tensile testing, immersion tests and electrochemical evaluations. Results indicate that the microstructure of Mg–Zn alloys typically consists of primary α-Mg matrix and MgZn intermetallic phase mainly distributed along grain boundary. The improvement in mechanical performances for Mg–Zn alloys with Zn content until 5% of weight is corresponding to fine grain strengthening, solid solution strengthening and second phase strengthening. Polarization test has shown the beneficial effect of Zn element on the formation of a protective film on the surface of alloys. Mg–5Zn alloy exhibits the best anti-corrosion property. However, further increase of Zn content until 7% of weight deteriorates the corrosion rate which is driven by galvanic couple effect.     

Microstructure,mechanical and corrosion properties and biocompatibility of Mg–Zn–Mn alloys for biomedical application

Mn and Zn were selected to develop a Mg–Zn–Mn magnesium alloy for biomedical application due to the good biocompatibility of Zn and Mn elements. Microstructure, mechanical properties, corrosion properties and biocompatibility of the Mg–Zn–Mn alloys have been investigated by use of optical microscope, scanning electron microscope, tensile testing, and blood hemolysis and cell toxicity. Microstructure observation has shown that the addition of Zn and the extrusion significantly refined the grain size of both the as-cast and the extruded magnesium alloys, which mainly contributes to the high tensile strength and good elongation. Polarization test has shown Zn could accelerate the formation of a passivation film, which provides good protection to the magnesium alloy against simulate body fluid. Cell culture and hemolysis tests have shown that the magnesium alloy did not have cell toxicity, showing good cytocompatibility, but the alloy caused hemolysis to blood system. It was suggested that surface modification have to be adopted to improve the blood compatibility of the magnesium alloy for the application in blood environment.     

Effects of yttrium and zinc addition on the microstructure and mechanical properties of Mg–Y–Zn alloys

The effects of the yttrium and zinc additions on microstructure and mechanical properties of Mg–Y–Zn alloys were investigated. It was found that the addition of yttrium increases the eutectic temperature of Mg–Y–Zn alloys greatly. The addition of yttrium can also greatly increase the dynamic recrystallization (DRX) temperature of Mg–Y–Zn alloys. The volume fraction of DRX grains in Mg₉₇Y₂Zn₁ alloy is larger than that in Mg₉₆Y₃Zn₁ alloy but smaller than that in Mg_95.5Y₃Zn_1.5 alloy due to the effects of yttrium and zinc addition. The long period stacking (LPS) structures of 18R and 14H were observed in Mg–Y–Zn alloys. The increase in the yttrium content results in increase in strength and decrease in elongation in Mg–Y–Zn alloys. The increase in both yttrium and zinc contents results in increase in both strength and elongation in Mg–Y–Zn alloys. The high strengths of the alloys were thought due to the strengthening by the grain refinement, solid solution strengthening, strain strengthening, high density of plane faults of the LPS structures, and distribution of fine Mg₂₄Y₅ phase.     

Mechanical and bio-corrosion properties of quaternary Mg–Ca–Mn–Zn alloys compared with binary Mg–Ca alloys

Binary Mg–xCa alloys and the quaternary Mg–Ca–Mn–xZn were studied to investigate their bio-corrosion and mechanical properties. The surface morphology of specimens was characterized by X-ray diffraction (XRD), Fourier-transformed infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). The results of mechanical properties show that the yield strength (YS), ultimate tensile strength (UTS) and elongation of quaternary alloy increased significantly with the addition of zinc (Zn) up to 4 wt.%. However, further addition of Zn content beyond 4 wt.% did not improve yield strength and ultimate tensile strength. In contrast, increasing calcium (Ca) content has a deleterious effect on binary Mg–Ca alloys. Compression tests of the magnesium (Mg) alloys revealed that the compression strength of quaternary alloy was higher than that of binary alloy. However, binary Mg–Ca alloy showed higher reduction in compression strength after immersion in simulated body fluid. The bio-corrosion behaviour of the binary and quaternary Mg alloys were investigated using immersion tests and electrochemical tests. Electrochemical tests shows that the corrosion potential (E_corr) of binary Mg–2Ca significantly shifted toward nobeler direction from −1996.8 to −1616.6 mV_SCE with the addition of 0.5 wt.% manganese (Mn) and 2 wt.% Zn content. However, further addition of Zn to 7 wt.% into quaternary alloy has the reverse effect. Immersion tests show that the quaternary alloy accompanied by two secondary phases presented higher corrosion resistance compared to binary alloys with single secondary phase. The degradation behaviour demonstrates that Mg–2Ca–0.5Mn–2Zn alloy had the lowest degradation rate among quaternary alloys. In contrast, the binary Mg–2Ca alloy demonstrated higher corrosion rates, with Mg–4Ca alloy having the highest rating. Our analysis showed the Mg–2Ca–0.5Mn–2Zn alloy with suitable mechanical properties and excellent corrosion resistance can be used as biodegradable implants.     

Effects of trace Er addition on the microstructure and mechanical properties of Mg–Zn–Zr alloy

The effects of trace Er addition on the microstructure in Mg–9Zn–0.6Zr alloy during casting, homogenization, pre-heating, and hot extrusion processes were examined. The mechanical properties of alloys with and without Er were compared. The results showed that Er exhibited a lower solubility in solid magnesium and formed thermally stable Er- and Zn-bearing compounds. The Er-bearing alloy exhibited a considerably improved deformability, as well as a fine and uniform microstructure. Moreover, dynamic precipitation of fine MgZn₂ particles with a modified spherical morphology occurred during hot extrusion, resulting in a tensile yield strength of 313 MPa and a high elongation to failure value of 22%. Further aging of the Er-bearing alloy led to an increment of another 30 MPa in yield strength. In addition, Er markedly increased the thermal stability of the alloy structure.     

Microstructure,mechanical and bio-corrosion properties of Mn-doped Mg–Zn–Ca bulk metallic glass composites

The effects of Mn substitution for Mg on the microstructure, mechanical properties, and corrosion behavior of Mg_69 ? xZn₂₇Ca₄Mn_x (x = 0, 0.5 and 1 at.%) alloys were investigated using X-ray diffraction, compressive tests, electrochemical treatments, and immersion tests, respectively. Microstructural observations showed that the Mg₆₉Zn₂₇Ca₄ alloy was mainly amorphous. The addition of Mn decreases the glass-forming ability, which results in a decreased strength from 545 MPa to 364 MPa. However, this strength is still suitable for implant application. Polarization and immersion tests in the simulated body fluid at 37 °C revealed that the Mn-doped Mg–Zn–Ca alloys have significantly higher corrosion resistance than traditional ZK60 and pure Mg alloys. Cytotoxicity test showed that cell viabilities of osteoblasts cultured with Mn-doped Mg–Zn–Ca alloys extracts were higher than that of pure Mg. Mg_68.5Zn₂₇Ca₄Mn_0.5 exhibits the highest bio-corrosion resistance, biocompatibility and has desirable mechanical properties, which could suggest to be used as biomedical materials in the future.     

Effects of Sc(Zr) on the microstructure and mechanical properties of as-cast Al–Mg alloys

Both the addition of 0.6% Sc and simultaneous addition of 0.2% Sc and 0.1% Zr exerted a remarkable effect on grain refinement of as-cast Al–Mg alloys, changing typical dendritic microstructure into fine equiaxed grains. Such effect was found to be related to the formation of primary particles, which acted as heterogeneous nucleation sites for α-Al matrix during solidification. Primary particles formed in Al–Mg–Sc–Zr alloy could be identified as the eutectic structure consisting of multilayer of ‘Al₃(Sc,Zr)?+?α-Al?+?Al₃(Sc,Zr)’, with a ‘cellular-dendritic’ mode of growth. In addition, an attractive comprehensive property of as-cast Al–5Mg alloy due to the addition of 0.2% Sc and 0.1% Zr was obtained.     

Effect of Cu/Zn on microstructure and mechanical properties of extruded Mg–Sn alloys

In this paper, the effect of Cu and Zn addition on mechanical properties of indirectly extruded Mg–2Sn alloy was investigated. Mg–2Sn–0.5Cu alloy exhibits a moderate yield strength (YS) of 225?MPa and an ultimate strength of 260?MPa, which are much higher than those of the binary Mg–2Sn alloy, and the elongation (EL) evolves as ～15.5%. Mechanical properties of the Mg–2Sn–0.5Cu alloy are deteriorated with more 3 wt-% Zn addition, and YS and EL are reduced as 160?MPa and ～10%. The detailed mechanism is discussed according to the work-hardening rate and strengthening effect related to the grain sizes, second phases and macro-textures. Grain refinement and proper texture are believed to play a critical role in both strength and ductility optimisation.     

Microstructure and mechanical property of high strength Mg–Sn–Zn–Al alloys

This paper aims to reveal the microstructure and mechanical properties of as-cast and hot-rolled Mg–Sn–Zn–Al based alloys. Three alloys, Mg–5Sn–2Zn (TZ52), Mg–5Sn–2Zn–2Al (TAZ522) and Mg–5Sn–5Al–1Zn–0.2Mn (TAZM5510) alloys were studied. The results revealed that the as-cast alloys showed fine dendritic structures. The TAZM5510 alloys exhibited moderate yield strength of 98?MPa with good elongation of ～15%, which was comparable to several commercially used Mg die-castings. Mechanical properties were significantly improved after multi-pass rolling. The TZ52 sheet showed a high yield strength of 277?MPa with excellent ductility exceeding 30%, and the TAZM5510 sheet exhibited the highest tensile strength of 386?MPa while keeping desirable elongation of 16.6%. These sheets are termed as strong and ductile Mg–Sn–Zn–Al wrought alloys.     

Effects of Zn content on microstructures and mechanical properties of as cast Mg–Zn–Y–Zr alloys

Abstract

In the present work, the effects of Zn content on the microstructures and mechanical properties of as cast Mg–xZn–5Y–0·6Zr alloys (x?=?2, 5, 8 and 13 wt-%) have been investigated. The results show that the ternary Mg–Zn–Y phase compositions change with Zn/Y ratios induced by the change in Zn content. It is found that the fracture is mainly decided by the characteristics and distribution of second phase rather than the grain size. The influences of these phases, especially the W phase, on the mechanical properties of the alloys have been discussed. Both ultimate tensile strength (UTS) and elongation decrease with the increase in Zn content, while the instance of yield strength (YS) is just the reverse. The W phase is easily cracked because of its brittleness and easy to result in decohesion from the matrix because of the weak atomic bonding, which greatly degrade the UTS and elongation. It can be concluded that the YS closely depends on the grain size, while UTS and elongation closely depend on the volume fraction of eutectic compound (α-Mg+W phase).     

Effect of the Zn content on the microstructure and mechanical properties of indirect-extruded Mg–5Sn–xZn alloys

Mg–5Sn–xZn alloys with varying Zn contents were subjected to indirect extrusion and the effects of the Zn content on the microstructure and mechanical properties of the as-extruded alloys were investigated. It was found that, the grain size and the basal texture are basically similar, however, the amount of fine particles consisting of Mg₂Sn and MgZn phases increases markedly as the Zn content increases. A higher number of these particles would be responsible for the better comprehensive mechanical properties as well as a lower degree of yield asymmetry.     

Effects of zirconium addition on as-cast microstructure and mechanical properties of Mg–3Sn–2Ca magnesium alloy

At present, the mechanical properties of the Mg–3Sn–2Ca magnesium alloy are not satisfying and further enhance needs to be considered via further alloying/microalloying additions. The effects of Zr addition on the as-cast microstructure and mechanical properties of the alloy were investigated by using optical and electron microscopies, differential scanning calorimetry (DSC) analysis, and tensile and creep tests. The results indicate that adding 0.41, 0.76 or 1.18 wt.% Zr can refine the grains of the alloy, and the primary CaMgSn phases in the Zr-containing alloys are changed from coarse needle-like net to relatively fine short block and/or particle-like shapes. As a result, the tensile and/or creep properties of the Zr-containing alloys are improved. Among the Zr-containing alloys, the alloy with the addition of 0.76 wt.% Zr exhibits the relatively optimum mechanical properties.     

Effects of samarium content on microstructure and mechanical properties of Mg–0.5Zn–0.5Zr alloy

Effects of samarium (Sm) content (0, 2.0, 3.5, 5.0, 6.5 wt%) on microstructure and mechanical properties of Mg–0.5Zn–0.5 Zr alloy under as-cast and as-extruded states were thoroughly investigated. Results indicate that grains of the as-cast alloys are gradually refined as Sm content increases. The dominant intermetallic phase changes from Mg₃Sm to Mg₄₁Sm₅ till Sm content exceeds 5.0 wt%. The dynamically precipitated intermetallic phase during hot-extrusion in all Sm-containing alloys is Mg₃Sm. The intermetallic particles induced by Sm addition could act as heterogeneous nucleation sites for dynamic recrystallization during hot extrusion. They promoted dynamic recrystallization via the particle stimulated nucleation mechanism, and resulted in weakening the basal texture in the as-extruded alloys. Sm addition can significantly enhance the strength of the as-extruded Mg–0.5Zn–0.5 Zr alloy at room temperature, with the optimal dosage of 3.5 wt%. The optimal yield strength (YS) and ultimate tensile strength (UTS) are 368 MPa and 383 MPa, which were enhanced by approximately 23.1% and 20.8% compared with the Sm-free alloy, respectively. Based on microstructural analysis, the dominant strengthening mechanisms are revealed to be grain boundary strengthening and dispersion strengthening.     

Eutectic alloys based on the Al–Zn–Mg–Ca system: microstructure,phase composition and hardening

The experimental study of aluminium alloys based on the Al–Ca–Zn–Mg system (3.5% Mg and 2.5% Mg, 0–10% Ca, 0–14% Zn (wt-%)) was combined with Thermo-Calc simulations for the optimisation of the alloy composition. Zinc is distributed between aluminium solid solution and phase (Al,Zn)₄Ca. Magnesium was not observed in the intermetallic phase. The eutectic (Al,Zn)₄Ca had fine structure and particles of (Al,Zn)₄Ca were capable of spheroidisation during the heat treatment at 520°С. The maximum level of hardness observed in calcium-containing alloys was higher than 200 HB, suggesting good strength properties. With an example of the Al–Zn(9%)–Mg(3.5%)–Ca(3%) alloy, the possibility of manufacturing thin rolled sheets based on the (Al)–Ca eutectic was demonstrated.

This article is part of a Themed Issue on Aluminium-based materials: processing, microstructure, properties, and recycling.     

The influence of Gd content on the microstructure,mechanical properties,corrosion behavior and corrosion film deposition mechanisms of as-extruded Mg–Zn–Mn–Sr–Gd alloys for biomedical applications

Journal of Materials Science - The microstructure, corrosion behavior and corrosive film formation of as-extruded Mg–2Zn–0.4Mn–0.1Sr–xGd alloys (x?=?0, 0.5, 1...     

Effects of Sn on microstructure and mechanical properties of as-rolled Mg–5Zn–1Mn alloy

Effects of Sn on microstructure and mechanical properties of Mg–5Zn–1Mn alloy subjected to high strain rate rolling (9.1?s^-1), 300°C and 80% pass reduction are investigated. With higher Sn content, the dynamic recrystallisation (DRX) grain size gradually decreases due to the stronger pinning of nano-scale precipitates at grain boundaries and the DRX fraction first increases due to the enhanced effect on DRX by decreasing stacking fault energy and then decreases due to more precipitates at grain boundaries. Ultimate tensile strength (UTS) and elongation to rupture (Er) of as-rolled alloys increase and then decrease. Alloy with 0.9 mass% Sn exhibits the highest DRX fraction (95?vol.-%), the finer DRX grain size (1.22?µm), UTS of 358?MPa and Er of 20.4%.     

Effects of samarium on microstructure and mechanical properties of Mg–Y–Sm–Zr alloys during thermo-mechanical treatments

Microstructure and mechanical properties of Mg–4Y–xSm–0.5Zr (x = 1, 4, 8) alloys during thermo-mechanical treatments were investigated in this study. Mg–4Y–4Sm–0.5Zr alloy exhibits higher tensile strength but lower elongation than Mg–4Y–1Sm–0.5Zr alloy during the thermo-mechanical treatments. Large amount of intermetallic phases still remained at grain boundaries in Mg–4Y–8Sm–0.5Zr alloy after solution. These undissolved phases can strengthen the grain boundaries at temperatures higher than 573 K. But the room temperature mechanical properties of Mg–4Y–8Sm–0.5Zr alloy during the thermo-mechanical treatments were greatly weakened for the brittleness of these undissolved intermetallic phases.     

Effect of nickel on the microstructure and mechanical property of die-cast Al–Mg–Si–Mn alloy

The effect of nickel on the microstructure and mechanical properties of a die-cast Al–Mg–Si–Mn alloy has been investigated. The results show that the presence of Ni in the alloy promotes the formation of Ni-rich intermetallics. These occur consistently during solidification in the die-cast Al–Mg–Si–Mn alloy across different levels of Ni content. The Ni-rich intermetallics exhibit dendritic morphology during the primary solidification and lamellar morphology during the eutectic solidification stage. Ni was found to be always associated with iron forming AlFeMnSiNi intermetallics, and no Al₃Ni intermetallic was observed when Ni concentrations were up to 2.06 wt% in the alloy. Although with different morphologies, the Ni-rich intermetallics were identified as the same AlFeMnSiNi phase bearing a typical composition of Al_[100–140](Fe,Mn)_[2–7]SiNi_[4–9]. With increasing Ni content, the spacing of the α-Al–Mg₂Si eutectic phase was enlarged in the Al–Mg–Si–Mn alloy. The addition of Ni to the alloy resulted in a slight increase in the yield strength, but a significant decrease in the elongation. The ultimate tensile strength (UTS) increased slightly from 300 to 320 MPa when a small amount (e.g. 0.16 wt%) of Ni was added to the alloy, but further increase of the Ni content resulted in a decrease of the UTS.