Effect of stabilizer on the mechanical,morphological and thermal properties of compatibilized high density polyethylene/ethylene vinyl acetate copolymer/organoclay nanocomposites

In this work, the effects of a phosphate containing stabilizer on the mechanical, morphological and thermal properties of a compatibilized high density polyethylene (HDPE)/ethylene vinyl acetate (EVA) blend containing an ammonium quaternary salts modified montmorillonite were studied from both statistical and experimental aspects. According to the results obtained from simultaneous implementation of analysis of variance (ANOVA) and mean effect assessment, the formulations designed based on the optimized coupling of stabilizer into organoclay/compatibilizer system exhibited the highest tensile properties among the prepared samples. From experimental point of view, the d-spacing measurements and microscopy observations through X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively, revealed that the stabilizer not only favored the penetration of the polymeric chains between the silicate layers but also contributed to provide finer dispersion of the minor phase in the matrix. Thermal characterizations using differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) showed that the stabilizer could play a role in prevention of the organic modifier of the nanoclay to undergo thermo-oxidative degradation by hindering the SN₂ nucleophilic substitution reactions between alkyl ammonium chains and oxygen molecules. This, we believe, is responsible for the properties enhancement, since the protective role of stabilizer might inhibit the formation of destructive degradation products which could collapse the organoclay tactoids and also deactivate the anhydride groups of the compatibilizer.     

Thermal conductivity of ethylene vinyl acetate copolymer/nanofiller blends

To reduce weight and increase mobility, comfort, and performance of future spacesuits, flexible, thermally conductive fabrics and plastic tubes are needed for the Liquid Cooling and Ventilation Garment. As an approach to raise thermal conductivity (TC) of an ethylene vinyl acetate copolymer (Elvax^™ 260), it was compounded with carbon based nanofillers: multi-walled carbon nanotubes (MWCNTs), vapor grown carbon nanofibers (CNFs), and expanded graphite (EG) as well as metallized CNFs, nickel nanostrands, boron nitride, and powdered aluminum. Ribbons and tubing of the nanocomposites, in which the nanofillers were aligned in the direction of flow, were extruded. Compression molding was used to fabricate nanocomposites in which the nanofillers were randomly oriented. TC of the samples was measured in the direction of, and perpendicular to, the alignment direction and significant improvement in TC (up to 24-fold) was observed when measurements were made in the direction of alignment.     

Cyclodextrin microencapsulated ammonium polyphosphate: Preparation and its performance on the thermal,flame retardancy and mechanical properties of ethylene vinyl acetate copolymer

Cyclodextrin microencapsulated ammonium polyphosphate (MCAPP) was prepared by the reaction between cyclodextrin (CD) and toluene-2,4-diisocyanate (TDI) with the goal of improving the water durability of APP and preparing a novel functional flame retardants. The Fourier transform infrared spectra (FTIR) and X-ray photoelectron spectroscopy (XPS) results indicated MCAPP were successfully prepared, and the water contact angle (WCA) results indicated that cyclodextrin resulted in the transformation of hydrophilic to hydrophobic of the flame retardant surface. The MCAPP was then incorporated into the ethylene vinyl acetate copolymer (EVA) system and the effects of the MCAPP on the mechanical, combustion, thermal, interfacial adhesion and flame-retardant properties of EVA cable were investigated and compared by thermogravimetric analysis (TGA), scanning electron microscopy (SEM), limiting oxygen index (LOI), mechanical test, cone calorimeter and UL-94 test. The characterization for the various properties of EVA composites demonstrated that cyclodextrin microencapsulation technology could enhance the interfacial adhesion, resulting in the improved mechanical, thermal stability, combustion properties and flame-retardant properties compared with those of EVA/APP/CD system. Furthermore, the water resistance experiments results demonstrate that EVA/MCAPP composites have good water durability due to the hydrophobic property of MCAPP. Above all, the microencapsulation of APP with cyclodextrin developed in this study may be a promising formulation for combining the acid source, the carbonization agent and the blowing agent in one flame retardant, and the MCAPP can solve the water resistance and the compatibility problem of the flame retardant during the industrial application.     

Influence of carbon nanotube-polymeric compatibilizer masterbatches on morphological, thermal, mechanical, and tribological properties of polyethylene

Study was made of the effect of multiwall carbon nanotubes (MWCNTs) and polymeric compatibilizer on thermal, mechanical, and tribological properties of high density polyethylene (HDPE). The composites were prepared by melt mixing in two steps. Carbon nanotubes (CNTs) were melt mixed with maleic anhydride grafted polyethylene (PEgMA) as polymeric compatibilizer to produce a PEgMA-CNT masterbatch containing 20 wt% of CNTs. The masterbatch was then added to HDPE to prepare HDPE nanocomposites with CNT content of 2 or 6 wt%. The unmodified and modified (hydroxyl or amine groups) CNTs had similar effects on the properties of HDPE-PEgMA indicating that only non-covalent interactions were achieved between CNTs and matrix. According to SEM studies, single nanotubes and CNT agglomerates (size up to 1 μm) were present in all nanocomposites regardless of content or modification of CNTs. Addition of CNTs to HDPE-PEgMA increased decomposition temperature, but only slight changes were observed in crystallization temperature, crystallinity, melting temperature, and coefficient of linear thermal expansion (CLTE). Young’s modulus and tensile strength of matrix clearly increased, while elongation at break decreased. Measured values of Young’s moduli of HDPE-PEgMA-CNT composites were between the values of Young’s moduli for longitudinal (E₁₁) and transverse (E₂₂) direction predicted by Mori-Tanaka and Halpin-Tsai composite theories. Addition of CNTs to HDPE-PEgMA did not change the tribological properties of the matrix. Because of its higher crystallinity, PEgMA possessed significantly different properties from HDPE matrix: better mechanical properties, lower friction and wear, and lower CLTE in normal direction. Interestingly, the mechanical and tribological properties and CLTEs of HDPE-PEgMA-CNT composites lie between those of PEgMA and HDPE.     

Preparation and characterization of new quaternized carboxymethyl chitosan/rectorite nanocomposite

Quaternized carboxymethyl chitosan (QCMC) was intercalated into the interlayer of rectorite (REC) to prepare QCMC/REC nanocomposite. XRD and TEM results revealed that REC was well dispersed in the polymer matrix and obtained the largest interlayer distance when the mass ratio of QCMC to REC was 2:1. FTIR, NMR and zeta-potential analyses showed that the intercalation of QCMC did not destroy the structure of REC layer, but there were hydrogen-bonding and electrostatic interactions between QCMC and REC. Quaternized chitosan (HTCC)/REC nanocomposite was prepared and studied in parallel. The comparative analysis of the two biopolymer/clay nanocomposites indicated that the free volume and positive charge density of biopolymers were important factors that affected the intercalation of biopolymer into clay. At last, thermal analysis indicated that QCMC/REC nanocomposites had obviously higher thermal stability in comparison with QCMC. This study shows that the combination with clay materials is a functional way to expand the possible application of QCMC as drug controlled-release carriers, antimicrobial agent and pulp-cap.     

Electrical and mechanical properties of expanded graphite/high density polyethylene nanocomposites

High density polyethylene (HDPE) were filled with expanded graphite particles that have different particle sizes, 5–7 μm (EG5) and 40–55 μm (EG50) in diameter. Nanocomposites were prepared by the melt-mixing technique using EG5 and EG50 at different weight ratios. Transmission Electron Microscopy (TEM) was used to observe the morphology of the nanocomposites. X-ray diffraction patterns of EG5-HDPE and EG50-HDPE nanocomposites were investigated. Tensile tests were carried out to determine tensile strength, Young’s modulus and elongation at break values. The storage modulus and loss modulus were evaluated by Dynamic Mechanical Analysis (DMA). The effect of EG5 and EG50 on electrical conductivity of HDPE was also determined. The tensile strength of HDPE increased 18.7% and 8.5% when 40 wt% EG5 and EG50 was added into HDPE, respectively. The storage modulus of EG5-HDPE and EG50-HDPE is higher compared to that of HDPE. Incorporation of EG5 and EG10 into HDPE also increased the relaxation transition peak of HDPE. The values of electrical conductivity for EG50-HDPE nanocomposites under the same filler content obtained higher in comparison with those for EG5-HDPE nanocomposites.     

Effects of temperature and clay content on water absorption characteristics of modified MMT clay/cyclic olefin copolymer nanocomposite films: Permeability,dynamic mechanical properties and the encapsulated organic device performance

In the present study, amino-silane modified layered organosilicates were used to reinforce cyclic olefin copolymer to enhance the thermal, mechanical and moisture impermeable barrier properties. The optimum clay loading (4%) in the nanocomposite increases the thermal stability of the film while further loading decreases film stability. Water absorption behavior at 62 °C was carried out and compared with the behavior at room temperature and 48 °C. The stiffness of the matrix increases with clay content and the recorded strain to failure for the composite films was lower than the neat film. Dynamic mechanical analysis show higher storage modulus and low loss modulus for 2.5–4 wt% clay loading. Calcium degradation test and device encapsulation also show the evidence of optimum clay loading of 4 wt% for improved low water vapor transmission rates compared to other nanocomposite films.     

Processing and mechanical properties of carbon nanotube-alumina hybrid reinforced high density polyethylene composites

Carbon nanotube-alumina hybrid reinforced high density polyethylene (HDPE) matrix composites were prepared by melt processing technique. Microstructure studies verified that the nanotubes consisting of well-crystallized graphite formed a network structure with Al₂O₃ in the hybrid, which was homogeneously dispersed in the HDPE matrix composites. Mechanical measurements revealed that 5% addition of nanotube-alumina hybrid results in 100.8% and 65.7% simultaneous increases in Young's modulus and tensile strength, respectively. Fracture surface showed homogenous dispersion of nanotubes and Al₂O₃ in the HDPE matrix and presence of interlocking like phenomena between hybrid and HDPE matrix, which might contribute to the effective reinforcement of the HDPE composites.     

不同蒙脱土对Al(OH)_3/乙烯-醋酸乙烯酯复合材料力学性能和阻燃性能的影响

对比研究了钙基蒙脱土(Ca-MMT)和有机改性的钠基蒙脱土(Na-MMT)对Al(OH)_3/乙烯一醋酸乙烯醋(EVA)复合材料的力学性能、热稳定性和阻燃性能的影响。采用熔融插层法制备MMT-Al(OH)_3/EVA复合材料。用XRD和TEM进行微观结构表征。结果表明:两种MMT在复合材料中均表现为一定程度的剥离分散状态,其中Ca-MMT的剥离片层相对尺寸更小。测试显示,Ca-MMT-Al(OH)_3/EVA的拉伸强度、热稳定性均高于Na-MMT-Al(OH)3/EVA;在燃烧过程中,加入Ca-MMT的Ca-MMT-Al(OH)_3/EVA复合材料热释放更低,形成的炭层隔热效果更好,表现出更优异的阻燃性能;同时火灾性能指数(FPI)提高,火灾危险性明显降低。分析原因是Ca-MMT中的Ca~(2+)在燃烧成炭中具有促进作用。     

Tropical wood polymer nanocomposite (WPNC): The impact of nanoclay on dynamic mechanical thermal properties

In this study, wood polymer nanocomposites (WPNCS) were manufactured from five Malaysian tropical wood species by vacuum-impregnation attended by in situ polymerization using phenol–formaldehyde resin and montmorillomite nanoclay. Percentage weight gain and density of wood polymer nanocomposites depended on wood species. Thermo-mechanical properties of wood samples were investigated by the dynamic mechanical thermal analysis (DMTA) over the temperature range of −100 °C to 200 °C. The intrinsic properties of the components, morphology of the system and the nature of interface between the phases were also determined through DMTA test. Storage modulus (E′) of WPNC samples exhibited significant improvement over the temperature range, in both glassy region and rubbery plateau in relation to their corresponding raw wood samples and wood polymer composites (WPCs). Furthermore, damping (loss tan δ) peaks of all wood species were lowered by PF-Nanoclay system treatment, an indication of improved surface interphase of wood. Dynamic Young’s modulus (E_d) of wood was also calculated using free–free vibration testing. A significant increment was obtained for the PF-Nanoclay impregnated WPNC samples.     

Preparation of aligned Fe3O4@Ag-nanowire/poly(vinyl alcohol) nanocomposite films via a low magnetic field

Aligned Fe₃O₄@Ag-nanowire (Ag-NW)/poly(vinyl alcohol) (PVA) nanocomposite films are prepared via a magnetic field-assisted method under a low magnetic field (B < 0.1 T) induction. The effects of the mass ratio (MR) of Fe₃O₄ to Ag-NWs and the Ag-NW content are systematically studied on the composite electrical conductivity (EC). The preferential alignment of Ag-NWs brings about a significant increase in the EC of the oriented composite in the parallel direction along the magnetic field. The optimal MR is determined to be equal to 0.15 at which the random composite has a good EC meanwhile the oriented composite shows a good response to the applied magnetic field. The oriented composite with the 20 wt% Ag-NWs shows a high EC anisotropy of ca. 6.6 and a very high EC of 4500 S/cm via the external magnetic field. In addition, the introduction of Ag-NWs leads to an obvious improvement in the thermal stability of PVA composites.     

Influence of morphology on the dynamic mechanical characteristics of PP-EP/EVA/organoclay nanocomposites

A study on the dynamic mechanical properties of polypropylene copolymer/ethylene–vinyl acetate/organoclay (PP-EP/EVA/C20A) nanocomposites is presented. Nanocomposites were obtained by melt blending. Morphology consisting of intercalated–exfoliated clay nanolayers preferentially located within the EVA phase was observed by transmission electron microscopy (TEM) and wide angle X-ray diffraction (WAXD). Polar groups of vinyl acetate in the EVA facilitated the polymer–clay interactions. Changes in the glass transition temperature (T_g) were correlated with changes in the clay intercalation–exfoliation levels. The highly reinforced with intercalated–exfoliated clay layers EVA phase was considered as the origin of the improvement on mechanical properties of the ternary nanocomposites and is associated with the increase on viscosity, heat deflection temperature (HDT), and storage modulus.     

Controlled growth and investigations on the morphology and mechanical properties of hydroxyapatite/titania nanocomposite thin films

In this paper, the focus is on understanding the properties of nanocomposite hydroxyapatite (HAp)/titania (TiO₂) thin films with respect to TiO₂ concentration. HAp/TiO₂ nanostructured composite thin films with different TiO₂ concentrations were successfully fabricated by a simple sol–gel dip coating method. Highly stable HAp and TiO₂ sols were prepared prior to the formation of nanocomposite thin films. The coatings were performed under controlled dipping and heat treatment processes. Phase pure HAp and TiO₂ were well developed in the nanocomposite after the heat treatment and this was confirmed by XRD. The SEM and AFM analyses of HAp/TiO₂ nanocomposite coatings show the variation in the morphology as a consequence different TiO₂ concentration. This shows a reduction in the particle size to nanoscale due to the addition of TiO₂. The mechanical strength of the coating also increased upon the addition of TiO₂ as determined by nanoindentation. The composite thin films with 50 and 80 vol.% of TiO₂ show good mechanical strength when compared to other concentrations of TiO₂.     

Effect of CuO nanostructure morphology on the mechanical properties of CuO/woven carbon fiber/vinyl ester composites

The effect of CuO nanostructure morphology on the mechanical properties of CuO/woven carbon fiber (WCF)/vinyl ester composites was investigated. The growth of CuO nanostructures embedded in the surface of woven carbon fibers (WCFs) was carried out by a two-step seed-mediated hydrothermal method; i.e., seeding and growth treatments with controlled chemical precursors. CuO nanostructural morphologies ranging from petal-like to cuboid-like nanorods (NRs) were obtained by controlling the thermal growth temperature in the hydrothermal process over a growth time of 12 h. The Cu²⁺/O⁻ ratio and the rate of reaction greatly influenced the formation of CuO nanostructures as self-assembled shapes on the crystal planes in the order L[0 1 0] > L[1 0 0] > L[0 0 1]. Morphological variations were analyzed by scanning electron microscopy, X-ray diffraction, and Brunauer–Emmett–Teller surface area analysis. The impact behavior, in-plane shear strength, and tensile properties of the CuO/WCF/vinyl ester composites were analyzed for different CuO NR morphologies at various growth temperatures and molar concentrations. The CuO/WCF/vinyl ester composites had improved impact energy absorption and mechanical properties because the higher specific surface area of CuO NRs grown as secondary reinforced nanomaterials on WCFs enhanced load transfer and load-bearing capacity.     

Morphology and mechanical properties of nanostructured thermoset/block copolymer blends with carbon nanoparticles

Here we report the effect of multi-walled carbon nanotubes (MWCNTs) and thermally reduced graphene (TRG) on the miscibility, morphology and final properties of nanostructured epoxy resin with an amphiphilic poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) (PEO-PPO-PEO) triblock copolymer. The addition of nanoparticles did not have any influence on the miscibility of PEO-PPO-PEO copolymer in the resin. However, MWCNTs and TRG reduced the degree of crystallinity of the PEO-rich microphases in the blends above 10 wt.% of copolymer while they did not change the phase morphology at the nanoscale, where PPO spherical domains of 20–30 nm were found in all the samples studied. A synergic effect between the self-assembled nanostructure and the nanoparticles on the toughness of the cured resin was observed. In addition, the nanoparticles minimized the negative effect of the copolymer on the elastic modulus and glass transition temperature in the resin.     

Citric acid/ZrO2 nanocomposite inducing thermal barrier and self-cleaning properties on protein fibers

The present research carried out to stabilize nano-ZrO₂ on the wool fabric using citric acid (CA) as a crosslinking agent and sodium hypophosphite (SHP) as a catalyst under UV irradiation. The influence of the amount of nano-ZrO₂ on the performance of wool fiber was investigated by the use of Fourier transform infrared spectroscopy (FTIR), thermo-gravimetric analysis (TGA), scanning electron microscopy (SEM), energy dispersive X-ray spectroscope (EDX) and reflectance spectrophotometer (RS). The possible interactions between nano-ZrO₂ particles, cross-linking agent and wool free radicals were elucidated by the FTIR spectroscopy. Results indicated that the stabilized nano-ZrO₂ enhances the thermal stability of wool. Photo-catalytic activities of the coated wool were evaluated through degradation of methylene blue (MB) under UV irradiation.     

Mechanical properties of high density polyethylene/carbon nanotube composites

Carbon-nanotubes (CNTs) have been used with polymers from the date of their inception to make composites having remarkable properties. An attempt has been made in this direction, in order to enhance mechanical and tribological properties of the composite materials. The latter, were achieved through the injection molding of high density polyethylene (HDPE) reinforced with specific volume fraction of CNTs. A considerable improvement on mechanical properties of the material can be observed when the volume fraction of CNT is increased. The composite reinforcement shows a good load transfer effect and interface link between CNT and HDPE. The volumetric wear rate is calculated from the Wang’s model, Ratner’s correlation and reciprocal of toughness. The results obtained clearly show the linear relationship with CNT loading which supports the microscopic wear model. It is concluded that both Halpin–Tsai and modified series model can be used to predict Young’s modulus of CNT–HDPE composites. From thermal analysis study, it is found that melting point and oxidation temperature of the composites are not affected by the addition of CNTs, however its crystallinity seems to increase.     

Compatibilizing effect of acrylic acid modified polypropylene on the morphology and permeability properties of polypropylene/organoclay nanocomposites

This work dealt with the morphology and permeability properties of polypropylene/organoclay nanocomposites prepared using an acrylic acid grafted polypropylene (PP-g-AA) as compatibilizing agent. Two PP-g-AA containing the same acrylic acid content (6 wt.%) and having different molar masses were tested. The o-MMT content was 0, 1 or 5 wt.% and the PP-g-AA/o–MMT mass ratio was 0/1, 1/1, 2/1 or 5/1. Results of wide angle X-ray scattering (WAXS) and transmission electron microscopy (TEM) showed that without the PP-g-AA, the o-MMT was dispersed in the PP/o-MMT in a micrometer scale, similar to a conventional microcomposite. With the PP-g-AA, the o-MMT was much better dispersed and its interlayers were intercalated and partly exfoliated by the polymer chains. CO₂ permeability values decreased for all samples with the incorporation of the organoclay. The compatibilized samples showed a more significant reduction in CO₂ permeability, up to 50% when compared to the neat PP. In general, the PP-g-AA acted satisfactorily in compatibilizing PP/organoclay nanocomposites. Moreover, samples prepared with the compatibilizer/organoclay ratio of 5/1 had better barrier properties.     

Barium titanate as a filler for improving the dielectric property of cyanoethyl cellulose/antimony tin oxide nanocomposite films

CEC/ATO and CEC/BTO/ATO nanocomposite films were fabricated by introducing barium titanate (BTO) and antimony tin oxide (ATO) in cyanoethyl cellulose (CEC) via simple solution blending technique. The morphology, microstructure, thermal stability, mechanical, optical and dielectric properties of the nanocomposite films were investigated. The results indicated that CEC/BTO/ATO nanocomposite films possessed better dielectric property and mechanical property compared with CEC/ATO nanocomposite films. This could be ascribed to the homogeneous dispersion of ATO in CEC matrix due to the introduction of BTO. The nanocomposite films with only ATO nanoparticles had a certain optical transmissibility. In addition, all the nanocomposite films possessed better thermal stability than CEC polymer.     

Polypyrrole/poly(vinyl alcohol-co-ethylene) nanofiber composites on polyethylene terephthalate substrate as flexible electric heating elements

Polypyrrole/poly(vinyl alcohol-co-ethylene) (PPy/PVA-co-PE) nanofiber composites on polyethylene terephthalate (PET) substrates were prepared using spray coating technique and in situ polymerization process. The electric heating behaviors of composites were investigated as functions of the amounts of nanofiber and PPy. It was observed that, the electrical resistivity of composites decreased significantly with increasing nanofiber and PPy contents. Scanning electron microscope images and infrared spectrum studies confirmed the formation of well dispersed network-like structure of PPy/PVA-co-PE nanofibers on PET substrate. Furthermore, maximum temperature attained at a given applied voltage for the composites could be well controlled by changing nanofibers and PPy amounts. PPy/PVA-co-PE nanofiber/PET composites exhibited excellent electric heating performance in aspects of rapid temperature response, long retaining behavior, thermal and operational stability. The incorporation of PPy on PVA-co-PE nanofibers/PET nonwoven substrates resulted in high conductivity and enhanced heating behavior, which have potential to be used as efficient electric heating elements.