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1.
Cenosphere-filled polypropylene (PP) composites were fabricated and characterized for their structural/morphological and fracture mechanical behaviour. The fracture properties were studied following the essential work of fracture (EWF) approach based on post-yield fracture mechanics (PYFM) concept. The structural attributes and its consequent effects on the dynamic mechanical properties were characterized by wide angle X-ray diffraction (WAXD), hot-stage polarized light optical microscopy (PLOM) and dynamic mechanical analysis (DMA). The WAXD studies have revealed a decrease in crystallinity of the composites with increase in cenosphere content. PLOM studies reveals a threefold reduction in the diameter of the spherulite in case of composite with 10 wt% of cenosphere compared to that of PP followed by an increase of ~50% in the composite with 20 wt% of cenosphere compared to that of the composite with 10 wt% cenosphere. DMA revealed an enhancement in the energy dissipation ability of the composite with 10 wt% of cenosphere and an increase in the storage modulus up to ~30% in the composites relative to the soft PP phase. The non-essential work of fracture (NEWF: βw p) as the resistance to stable crack propagation has shown a maximum at 10 wt% of cenosphere followed by a sharp drop at higher cenosphere content indicating a cenosphere-induced ductile-to-brittle transition (DBT). Fractured surface morphology investigations revealed that the failure mode of the composites undergo a systematic transition from matrix-controlled shear deformation to filler-controlled quasi-brittle modes above a cenosphere loading of 10 wt% in the composites reiterating the possibility of filler-induced semiductile-to-DBT transition.  相似文献   

2.
Novel green composites were successfully fabricated by incorporating agro-residues as corn straw (CS), soy stalk (SS) and wheat straw (WS) into the bacterial polyester, poly(3-hydroxybutyrate-co-3-hydroxyvalerate), PHBV, by melt mixing technique. Effects of these biomass fibers on mechanical, thermal, and dynamic mechanical properties of PHBV were investigated. A comparative study of biomass fiber-reinforced polypropylene composite systems was performed. The tensile and storage modulus of PHBV was improved by maximum 256% and 308% with the reinforcement of 30 wt.% agricultural byproducts to it. For equal amounts of (30%) biomass fibers, tensile and flexural modulii of PHBV composites showed much higher values than corresponding PP composites. Alkali treatment of wheat straw fibers enhanced strain @ break and impact strength of PHBV composites by ∼35%, hardly increasing strength and modulus compared to their untreated counterparts. DMA studies indicated better interfacial interaction of PHBV with the biomass fibers than PP. Scanning electron microscopy (SEM), used to study the morphology of composites, also revealed similar outcomes.  相似文献   

3.
Ternary nanocomposites were fabricated based on an optimized impact modified polyamide-6 (PA-6)/polypropylene grafted maleic anhydride (PP-g-MA) blend composition with varied concentrations (0–6 wt.% at a step of 2 wt.%) of organoclay, Cloisite 30B™. The morphological attributes such as state of intercalation/exfoliation/crystalline organization and fractured surface topography of the nanocomposites were characterized by transmission electron microscopy (TEM), wide angle X-ray diffraction (WAXD) and scanning electron microscopy (SEM) while the thermal characterizations were done by conducting differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). The WAXD/DSC studies have revealed that the crystallinity of the nanocomposites remained unaffected. DMA revealed an increase in glass transition temperature (Tg) of the nanocomposites by ∼14–19 °C relative to the soft polypropylene (PP)-phase, by ∼7–12 °C relative to the neat matrix PA-6 and by ∼4–9 °C relative to the optimized impact toughened PA-6 matrix while simultaneously being accompanied by the appearance of a second phase Tg peak progressively at higher temperatures as a function of nanoclay content, indicating the reinforcement effects/restrictions imposed by the nanoclay layers to the polymer chain mobility. The bulk mechanical response of the nanocomposites such as tensile, flexural and impact properties were studied and its related micromechanics aspects have been investigated using composite theories such as Halpin-Tsai, Hui-Shia, Takayanagi and Pukanszky models to analyze the interfacial effects and its role on the stress transfer efficiency. SEM analysis of fractured surface indicated that the failure mode of the nanocomposites undergoes a switch-over from interfacial-effects assisted fibrillation controlled ductile deformation to nanoclay induced soft PP-phase stiffened semi-ductile response via shear-lips formation.  相似文献   

4.
A commercial homopolymer polypropylene was melt blended with commercial nanoclay masterbatch at different concentrations of nanoclay using twin screw extruder (TSE). The influence of three different concentrations (5, 10, and 15 wt%) of the nanoclay on the morphological, thermal, rheological, and mechanical properties was investigated. The morphology of the nanocomposites was characterized using Scanning Electron Microscope (SEM), whereas, the thermal behavior (e.g., melting and crystallization) was characterized using Differential Scanning Calorimetry (DSC). The melt rheology and dynamic mechanical properties were analyzed using a torsional rheometer. Additionally, the tensile properties were characterized as well. The morphological analysis showed that the nanoclay was well distributed in the PP matrix as indicated by the SEM micrographs. The DSC results showed that the presence of nanoclay in the PP matrix increased the degree of crystallinity of PP-nanoclay composites, which reached a maximum at 5 wt% of nanoclay concentration. However, the melting temperature of the PP-nanoclay composites was not affected by the presence of nanoclay particles. In addition, rheological analysis showed that the melt response gradually changed from pseudo-liquid like to pseudo-solid like as the nanoclay concentration increased. Moreover, the storage modulus (G′) increased by increasing nanoclay content. Furthermore, tensile test results showed that the addition of nanoclay leads to a significant enhancement in the mechanical properties of the PP nanocomposites.  相似文献   

5.
Flow-induced crystallization of polypropylene (PP) in the presence of graphene nanoplatelets (GnPs) was experimentally observed for the first time. Monofilaments of PP and PP/GnPs in the presence and absence of polypropylene grafted maleic anhydride (PP-g-MA) as a compatibilizer were produced via masterbatch dilution technique. Morphology, crystalline and super molecular structures, thermal and mechanical characteristics of the nanocomposite fibres were investigated by means of SEM, WAXD, DSC, DMTA, TGA, polarized light microscopy and tensile testing. The fractured cross-section images indicated a reasonably good GnPs dispersion in the compatibilized nanocomposite fibres since a few large GnPs aggregates were observed. Based on DSC, XRD, and polarizing optical microscopy results, it can say that GnPs acted as a nucleating agent and increased the crystallization temperature and simultaneously acted as a physical barrier, reducing crystallite growth of PP. The introduction of PP-g-MA into PP/GnPs nanocomposite fibre increased storage modulus. Upon inclusion of PP-g-MA, the most significant improvement of 48% was observed for tensile modulus with the incorporation of 0.5 wt.% GnPs. The observed results suggested that the presence of PP-g-MA changed the internal structure and morphology of PP/GnPs nanocomposite fibres rather than improving the interface of PP/GnPs. We concluded that using extensional flow and having proper dispersion of GnPs, flow-induced crystallization could be occurred in PP/GnPs nanocomposite fibres. About 20% increase in crystallinity was found for the compatibilized PP/GnPs nanocomposite fibres as compared to that of the virgin PP.  相似文献   

6.
Polypropylene (PP) composites with unmodified and modified zeolites were prepared by melt blending in single-screw extruder. The modified zeolites, diethoxy (distearoyl) silane (DDS)–zeolite 13X (DDS-13X) and diethoxy (distearoyl) silane–zeolite 5A (DDS-5A), were obtained by grafting diethoxy (distearoyl) silane onto zeolite 13X and 5A, respectively. The influence of the unmodified and modified zeolites as nucleating agents on properties of polypropylene was investigated with X-ray diffraction (XRD), differential scanning calorimetry (DSC), polarized light microscopy (PLM), Vicat softening temperature (VST) and mechanical properties test. The XRD results revealed that zeolite 13X and DDS-13X had a great influence on nucleation of PP compared to zeolite 5A and DDS-5A. The DSC results showed that the addition of small amount of modified zeolites lead to increase in crystallization temperature (Tc), initial crystallization temperature (Tonset) and crystallinity (Xc) of PP composites compared to unmodified zeolites, especially, DDS-13X was more effective than DDS-5A, and the highest crystallinity Xc (50.48%) was observed in PP/0.3 wt.% DDS-13X, which was responsible to the higher tensile strength and flexural strength of PP/DDS-13X. The PP/DDS-5A, however, exhibited evident increase in flexural strength and a little change in tensile strength compared to pure PP. Moreover, as the addition amount of DDS-5A or DDS-13X up to 1 wt.%, the impact strength of both PP/DDS-5A and PP/DDS-13X reached 43 kJ/m2, which was about 2.8 times greater than that of the pure PP (11.3 kJ/m2). These results were in good agreement with the spherulite morphology observed from PLM micrographs.  相似文献   

7.
This study compares the mechanical and thermal properties of glassy and rubbery epoxy–matrix composites reinforced with 1 and 4 wt.% single-walled carbon nanotubes (SWCNTs), multi-walled carbon nanotubes (MWCNTs), graphite, and carbon nanofibers (CNFs). The tensile modulus of most glassy composites was higher than that of the epoxy and increased with higher filler concentration and 4% graphite/epoxy and 4% SWCNT/epoxy exhibited approximately the same highest tensile modulus. The elongation of glassy composites was significantly lower than that of the epoxy and decreased with increasing filler loading. Most rubbery composites showed a higher tensile modulus and elongation than the epoxy and the modulus increased with rising filler content and 4% SWCNT/epoxy showed the highest tensile modulus and tensile strength. In the rubbery regime, glassy and rubbery composites displayed a higher storage modulus than the corresponding epoxy and 4 wt.% SWCNT/epoxy composites showed a 300% improvement in storage modulus compared to the epoxy.  相似文献   

8.
The objective of this study was to investigate the incorporation of poplar wood fibers both with and without a novel coupling agent, alkyl ketene dimer (AKD), on the mechanical properties of wood fiber/polypropylene (PP) composites. The resulting properties were compared to those obtained with the most commonly used coupling agent, maleic anhydride grafted PP (MAPP). Tensile and impact strengths of the composites decreased with increasing poplar wood fibers content. Tensile modulus of the composites increased by the incorporation of the wood fibers content up to 70 wt% but further increment in the wood fibers decreased the tensile modulus. At the constant content of poplar wood fibers (70 wt%), the tensile strength determined for the coupled composites with 5% AKD increased by 41% in comparison with the non-coupled composites while the tensile modulus increased by 45%, the impact strength of the coupled composites increased by 38%. The performance of 5% AKD on the mechanical properties of the composites is a little better than 3% MAPP. The good performance of 5% AKD is attributed to the enhanced compatibility between the poplar wood fibers and the polymer matrix. The increase in mechanical properties of the composites demonstrated that AKD is an effective coupling agent for wood fiber/PP composites.  相似文献   

9.
The mechanical and morphological properties of polypropylene/hydroxyapatite/linear low density polyethylene ternary bio-composites which were produced by blending of polypropylene (PP), hydroxyapatite, modified and unmodified linear low density polyethylene (LLDPE) were studied. In this research, effects of LLDPE weight percent, modification of PP/LLDPE interface by a high crystallizable high density polyethylene, and the method of blending on tensile strength, Young’s modulus and impact absorbed energy of composites were investigated. Results of mechanical tests showed that by adding LLDPE to these composites, ultimate tensile strength and Young’s modulus of the composites dropped slightly, while their impact strength was increased significantly. Mechanical properties of composites were improved by modification of PP/LLDPE interface and changing from one-step blending to two-step blending. However, for the composites produced by two-step blending, by adding modified LLDPE (15 wt.%), the impact strength was 90% more than that of pure PP/HA composites. Fractography of the surface fractures of the impact samples for both types of composites were performed using a scanning electron microscope (SEM). Two different toughening mechanisms of these composites were distinguished by drawing a schematic sketch of the mechanisms.  相似文献   

10.
In this study a designed rolling setup was used to fabricate new structure polypropylene/hydroxyapatite-polypropylene (PP/HA-PP) sandwich nano-composites. To check the effect of rolling process and PP layers content on the structure and mechanical properties of these sandwich composites, different mechanical tests and analysis were performed on these composites. Results of tensile, bending and buckling tests show the rolling process improves the strength, modulus and flexural rigidity of composites significantly while with increasing the PP layers content from 10 vol.% to 20 vol.% decreases the stiffness, flexural rigidity and modulus of composites slightly. Results of impact test demonstrate the rolling process and increasing the volume percentage of the PP layers in sandwich composites cause a dramatic improve in impact absorbed energy of the PP/HA-PP sandwich composites. The results of Differential Scanning Calorimetry (DSC) analysis confirm the rolling process increases the crystallinity and molecular alignment of polypropylene in composites. The results of mechanical tests and DSC analysis show the increasing of polypropylene molecular alignment by rolling process is the most dominant reason of improvement the mechanical properties of sandwich composites.  相似文献   

11.
Polyacrylonitrile (PAN)/silica composite fibers were fabricated by dry-jet wet spinning process. PAN/silica composite fibers were characterized with SEM and FTIR. The former revealed that beads were formed and aggregated when silica content was more than 1 wt.%, while the latter confirmed the presence and increment of silica content. The tensile test was performed to obtain the mechanical properties of PAN/silica composite fibers, which showed an optimum Young's modulus at 5.94 GPa and tensile strength at 1.07 MPa at 1 wt.% silica. Therefore, the addition of silica particle at 1 wt.% has enhanced the mechanical properties of PAN/silica composite fibers.  相似文献   

12.
Composites of Nylon-12 reinforced with 4 wt.% carbon black (CB) manufactured by selective laser sintering (SLS) are compared in terms of flexural strength and flexural modulus, tensile strength and tensile modulus, and impact strength to composites made by extrusion and injection molding (Ex-IM). The Nylon-12 system made by SLS had 25% and 35% higher flexural and tensile modulus, respectively, compared to the Nylon-12 system made by Ex-IM and ∼10% higher strength. However, upon addition of CB both the modulus and the strength of the composites made by SLS were significantly lower compared to composites made by Ex-IM. This is due to the poor dispersion of nanoscale CB and due to the higher porosity of the composites made by SLS, which also explains the relatively low impact strength observed. Based on XRD and DSC studies, it is concluded that the composites made by the two processing methods did not differ significantly in their crystallization characteristics such as the degree of crystallinity, crystal type, and lamellar thickness. However, it was found that CB acted as a nucleating agent for Nylon-12 when Ex-IM was used, leading thus to smaller but more numerous polymer crystals.  相似文献   

13.
The aim of this study was to develop cellulose nanofiber (CNF) reinforced polylactic acid (PLA) by twin screw extrusion. Nanocomposites were prepared by premixing a master batch with high concentration of CNFs in PLA and diluting to final concentrations (1, 3, 5 wt.%) during the extrusion. Morphology, mechanical and dynamic mechanical properties (DMA) were studied theoretically and experimentally to see how different CNF concentrations affected the composites’ properties. The tensile modulus and strength increased from 2.9 GPa to 3.6 GPa and from 58 MPa to 71 MPa, respectively, for nanocomposites with 5 wt.% CNF. The DMA results were also positive; the storage modulus increased for all nanocomposites compared to PLA; being more significant in the high temperature region (70 °C). The addition of nanofibers shifted the tan delta peak towards higher temperatures. The tan delta peak of the PLA shifted from 70 °C to 76 °C for composites with 5 wt.% CNF.  相似文献   

14.
This investigation concerns about study the effect of natural fiber on high performance composite. Effect of addition microfibrillated cellulose (MFC) as natural fiber to plain woven carbon fiber reinforced plastic (CF) reinforced epoxy on mechanical and thermal properties has been investigated. CF/epoxy composites with addition 0.5, 1 and 2 wt.% of MFC were characterized by different techniques, namely tensile, DMA, fracture toughness (mode I) test and SEM. The results reveal that at 2 wt.% of MFC, initiation and propagation interlaminar fracture toughness in mode I improved significantly by 80% and 44% respectively. Although there is slight tendency to increase tensile strength and Young’s modulus with addition MFC up to 2%, it is still not significant with those low contents of MFC. With addition 2 wt.% MFC, the glass transition temperature increased by about 12 °C compared to neat CF/epoxy composite indicating better heat resistance with addition of MFC.  相似文献   

15.
In this work, the influence of multi-walled carbon nanotubes (MWCNT) on electrical, thermal and mechanical properties of CNT reinforced isotactic polypropylene (iPP) nanocomposites is studied. The composites were obtained by diluting a masterbatch of 20 wt.% MWCNT with a low viscous iPP, using melt mixing. The morphology of the prepared samples was examined through SEM, Raman and XRD measurements. The effect of MWCNT addition on the thermal transitions of the iPP was investigated by differential scanning calorimetry (DSC) measurements. Significant changes are reported in the crystallization behavior of the matrix on addition of carbon nanotubes: increase of the degree of crystallinity, as well as appearance of a new crystallization peak (owing to trans-crystallinity). Dynamic mechanical analysis (DMA) studies revealed an enhancement of the storage modulus, in the glassy state, up to 86%. Furthermore, broadband dielectric relaxation spectroscopy (DRS) was employed to study the electrical and dielectric properties of the nanocomposites. The electrical percolation threshold was calculated 0.6–0.7 vol.% MWCNT from both dc conductivity and dielectric constant values. This value is lower than previous mentioned ones in literature in similar systems. In conclusion, this works provides a simple and quick way for the preparation of PP/MWCNT nanocomposites with low electrical percolation threshold and significantly enhanced mechanical properties.  相似文献   

16.
The aim of this study was to determine the effect of the maleic anhydride grafted polypropylene (PP-g-MAH) on the properties of short carbon fiber (CF) reinforced polypropylene (PP) composites. The composites were prepared by melt blending and injection molding techniques at different percentages of CF. Tensile tests, hardness, differential scanning calorimeter (DSC) and scanning electron microscopy (SEM) were performed to characterize the physical and morphological properties of the prepared composites. It was observed from SEM photographs that modification with PP-g-MAH improved the interfacial adhesion between the carbon fibers and PP matrix. The ultimate tensile strength, hardness and modulus values of modified PP composites were higher compared to the values of CF reinforced PP composites. Melting temperature of all composites was not changed significantly with increasing CF content; however degree of crystallinity values were decreased with the increasing CF content level.  相似文献   

17.
In this research, vetiver grass was used as a filler in polypropylene (PP) composite. Chemical treatment was done to modify fiber surface. Natural rubber (NR) and Ethylene Propylene Diene Monomer (EPDM) rubber at various contents were used as an impact modifier for the composites. The composites were prepared by using an injection molding. Rheological, morphological and mechanical properties of PP and PP composites with and without NR or EPDM were studied. Adding NR or EPDM to PP composites, a significant increase in the impact strength and elongation at break is observed in the PP composite with rubber content more than 20% by weight. However, the tensile strength and Young’s modulus of the PP composites decrease with increasing rubber contents. Nevertheless, the tensile strength and Young’s modulus of the composites with rubber contents up to 10% are still higher than those of PP. Moreover, comparisons between NR and EPDM rubber on the mechanical properties of the PP composites were elucidated. The PP composites with EPDM rubber show slightly higher tensile strength and impact strength than the PP composites with NR.  相似文献   

18.
In the present investigation, dynamic mechanical analysis (DMA), thermo gravimetric analysis (TGA), tensile tests, fatigue tests and the single edge notch tensile (SENT) tests were performed on unfilled, 1, 2 and 3 wt.% vapor grown carbon nanofiber (CNF) filled SC-15 epoxy to identify the loading effect on thermal and mechanical properties of the composites. DMA studies revealed that filling the 3% carbon nanofiber into epoxy can produce 65% enhancement in storage modulus at room temperature and 6 °C increase in T g. However, TGA results show that thermal stability of composite is insensitive to the CNF content. Tensile tests were carried out at the strain rate range from 0.02 min−1 to 2 min−1. Results show that CNF/epoxy are strain rate sensitive materials, the modulus and tensile strength increased with increasing of strain rate. Experimental results also indicate that modulus of the nanophased epoxy increases continuously with increasing CNF content. But the 2% CNF infusion system exhibit maximum enhancement in tensile strength, fatigue performance and fracture toughness as compared with other system.  相似文献   

19.
This study successfully grafted multiwalled carbon nanotubes (MWCNTs) with maleic anhydride (Mah-g-MWCNTs) via Friedel–Crafts acylation with the aluminum chloride catalyst (AlCl3), investigated by Raman and TGA analysis. The covalent bonds and carboxylic groups of maleic anhydride provided additional active species, improving adhesion between the MWCNTs and poly(methyl methacrylate) (PMMA). This investigation also studied the morphology and dynamic mechanical properties of pristine MWCNTs (P-MWCNTs) and modified MWCNTs (Mah-g-MWCNTs) reinforced with PMMA. Findings show a homogeneous distribution of MWCNTs throughout the matrix for Mah-g-MWCNTs/PMMA composites, as revealed by transmission electron microscope (TEM). The addition of both MWCNTs influenced the molecular arrangement of the PMMA matrix and also increased the dynamic mechanical properties of MWCNTs/PMMA composites. Glass transition temperature (Tg) and storage moduli (E′) of the Mah-g-MWCNTs/PMMA composites increased significantly comparing with P-MWCNTs/PMMA composites, attributed to improved interfacial adhesion between the reinforcement and the matrix. DMA studies revealed that adding 4.76 wt% Mah-g-MWCNTs into PMMA generates a 184% enhancement in the storage modulus and a 19 °C increase in Tg. However, adding 4.76 wt% P-MWCNTs into PMMA only generates 108% enhancement in the storage modulus and a 14 °C increase in Tg.  相似文献   

20.
We herein report the effects of interfacial reinforcement on mechanical and electrical properties of nanocomposites based on polylactide (PLA) and multi-walled carbon nanotube (MWCNT). For this purpose, a series of MWCNTs grafted with PLA chains of various lengths (MWCNT-g-PLAs) were prepared by ring-opening polymerization of l-lactide with carboxylic acid-functionalized MWCNT (MWCNT-COOH). MWCNT-g-PLAs were then mixed with commercial PLA to obtain PLA/MWCNT-g-PLA nanocomposites with 1.0 wt.% MWCNT content. It was revealed that morphological, mechanical, and electrical properties of PLA/MWCNT-g-PLA nanocomposites were strongly dependent on the PLA chain length of MWCNT-g-PLAs. FE-SEM images exhibited that the nanocomposites containing MWCNT-g-PLA with longer PLA chain length exhibited better dispersion of MWCNTs in the PLA matrix. Initial moduli and tensile strengths of PLA/MWCNT-g-PLA composites increased with the increment of chain length of PLA grafted on MWCNTs, which attributes to the improved interfacial adhesion between the grafted PLA chains of MWCNT-g-PLA and the PLA matrix. As a result, the experimental initial modulus (2775 ± 193 MPa) of the nanocomposite including MWCNT-g-PLA with PLA chains of average molecular weight of 530 g/mol was quite close to the theoretical value (2911 MPa) predicted for the nanocomposite with perfect interfacial adhesion. Unexpectedly, electrical resistivities of PLA/MWCNT-g-PLA nanocomposites were found to increase from ∼104 to ∼1012 Ω/sq with increasing the PLA chain length of MWCNT-g-PLA, which is due to the fact that the PLA chains grafted on MWCNTs prevent the formation of the electrical conduction path of MWCNTs in the PLA matrix.  相似文献   

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