Nanostructured titanium-45S5 Bioglass scaffold composites for medical applications

Titanium–10 wt.% 45S5 Bioglass scaffold nanocomposites were synthesized by the combination of mechanical alloying and by a “space-holder” sintering process. The porous structure and corrosion properties were investigated. In vitro biocompatibility of these materials was evaluated and compared with a conventional microcrystalline titanium, where normal human osteoblast (NHOst) cells from Cambrex (CC-2538) were cultured on the disks of the materials and cell growth was examined. The morphology of the cell cultures obtained on Ti–10 wt.% 45S5 Bioglass nanocomposite was similar to those obtained on the microcrystalline titanium. On the other hand, on porous scaffold, the cells adhered with their whole surface to the insert penetrating the porous structure, while on the polished surface, more spherical cells were observed with a smaller surface of adhesion. The present study has demonstrated that titanium–10 wt.% 45S5 Bioglass scaffold nanocomposite is a promising biomaterial for bone tissue engineering.     

Performance properties of pigmented polyvinyl chloride nanocomposites

This work highlighted the role of blue CoO·MgO·Al₂O₃ pigments in changing some properties of PVC composites such as electrical, mechanical and thermal properties. The pigments were prepared by doping different ratios of magnesium in cobalt aluminate crystals using solid–solid interaction. The prepared pigments were characterized by different instrumental analysis (e.g. XRD, SEM and TEM). The influences of different concentrations of nanosized CoO·MgO·Al₂O₃ pigment on PVC prepared by solution blending were studied. The obtained data revealed that PVC nanocomposites containing 1CoO·1MgO·Al₂O₃ pigments show the most promising results. The composites containing 5 wt% of the three compositions of pigments exhibit the optimum electrical, mechanical as well as thermal properties.     

Effects of particulate reinforcement and heat treatment on the hardness and wear properties of AA 2024-MoSi2 nanocomposites

In this study, nanocomposites of AA 2024 aluminum alloy matrix reinforced with different volume fractions of nanometric MoSi₂ intermetallic particles ranging from 0 to 5%, were produced using mechanical alloying technique. For comparison, samples without reinforcing particles and mechanical alloying and a sample with micrometric MoSi₂ particles were also synthesized. The prepared composite powders were consolidated by cold and hot pressing and then heat treated to solution and aged condition (T6). The effects of MoSi₂ particle size, volume fraction and also heat treatment on the hardness and wear properties of the composites were investigated using Brinell hardness and pin-on-disc wear tests. The results indicated that although T6 heat treatment increases the hardness of all samples compared to as hot-pressed (HP) condition, the age-hardenability (aging induced hardness improvement) decreases after mechanical alloying and with increasing MoSi₂ volume fraction due to the high dislocation density produced during mechanical alloying. With increasing the volume fraction of nano-sized MoSi₂ particles up to 3–4%, the hardness of the composites continuously increases and then declines most probably due to the particle agglomeration. The wear sliding test disclosed that the wear resistance of all specimens in T6 condition is higher than that of HP condition and increases with increasing MoSi₂ content. Scanning electron microscopic observation of the worn surfaces was conducted and the dominant wear mechanism was recognized as abrasive wear accompanied by some adhesive wear mechanism.     

Mechanical alloying and sintering of nanostructured tungsten carbide-reinforced copper composite and its characterization

Elemental powders of copper (Cu), tungsten (W) and graphite (C) were mechanically alloyed in a planetary ball mill with different milling durations (0–60 h), compacted and sintered in order to precipitate hard tungsten carbide particles into a copper matrix. Both powder and sintered composite were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) and assessed for hardness and electrical conductivity to investigate the effects of milling time on formation of nanostructured Cu–WC composite and its properties. No carbide peak was detected in the powder mixtures after milling. Carbide WC and W₂C phases were precipitated only in the sintered composite. The formation of WC began with longer milling times, after W₂C formation. Prolonged milling time decreased the crystallite size as well as the internal strain of Cu. Hardness of the composite was enhanced but electrical conductivity reduced with increasing milling time.     

Synthesis and characterization of novel hyperbranched polyimides/attapulgite nanocomposites

Novel hyperbranched polyimides/attapulgite (HBPI/AT) nanocomposites were successfully synthesized by in situ polymerization. HBPI derived from novel 2,4,6-tri[3-(4-aminophenoxy)phenyl]pyridine (TAPP) and 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride (BPADA). 4,4′-diphenylmethane diisocyanate (MDI) modified AT copolymerized with HBPI and the nanocomposites formed multilinked network. Chemical structure, morphology, thermal behavior, and mechanical properties of nanocomposites were investigated by Fourier transform infrared spectroscopy (FTIR), scanning electron microscope (SEM), thermal gravimetric analysis (TGA), dynamic mechanical analysis (DMA), and tensile testing et.al. Results indicated that modified AT was homogeneously dispersed in matrix and resulted in an improvement of thermal stability, mechanical properties and water resistance of HBPI/AT nanocomposites.     

Corrosion resistance enhancement of Ni–P electroless coatings by incorporation of nano-SiO2 particles

Composite coatings were prepared using hypophosphite reduced electroless nickel bath containing 7 g/L SiO₂ nano-particles at pH 4.6 ± 0.2 and temperature 90 ± 2 °C. Deposition rate for SiO₂ nano-composite coatings was 10–12 μm/h. The amount of SiO₂ nano-particles co-deposited in the Ni–P matrix was around 2 wt.%. The analyzes of coating compositions, carried out by Energy Dispersive Analysis of X-ray (EDAX), showed that plain Ni–P and Ni–P/nano-SiO₂ deposits contained around 8 wt.% phosphorus. The X-ray diffraction (XRD) pattern of Ni–P/nano-SiO₂ coating was very similar to that of plain electroless Ni–P coating, whose structure was also amorphous.     

Highly porous polycaprolactone-45S5 Bioglass® scaffolds for bone tissue engineering

Highly porous biocompatible composites made of polycaprolactone (PCL) and 45S5 Bioglass® (BG) were prepared by a solid–liquid phase separation method (SLPS). The composites were obtained with BG weight contents varying in the range 0–50%, using either dimethylcarbonate (DMC) or dioxane (DIOX) as solvent, and ethanol as extracting medium. The porosity of the scaffolds was estimated to be about 88–92%. Mechanical properties showed a dependence on the amount of BG in the composites, but also on the kind of solvent used for preparation, composites prepared with DIOX showing enhanced stress at deformation with respect to composites prepared with DMC (stress at 60% of deformation being as high as 214 ± 17 kPa for DIOX-prepared composites and 98 ± 24 kPa for DMC-prepared ones, with 50 wt/wt_PCL% of glass), as well as higher elastic modulus (whose value was 251 ± 32 kPa for DIOX-prepared scaffolds and 156 ± 36 kPa for DMC-prepared ones, always with 50 wt/wt_PCL% of glass). The ability of the composites to induce precipitation of hydroxyapatite was positively evaluated by means of immersion in simulated body fluid and the best results were achieved with high glass amounts (50 wt/wt_PCL%). In vitro tests of cytotoxicity and osteoblast proliferation showed that, even if the scaffolds are to be considered non-cytotoxic, cells suffer from the scarce wettability of the composites.     

Effect of ground granulate blast-furnace slag on corrosion performance of steel embedded in concrete

Corrosion of steel in concrete is one of the major causes of premature deterioration of reinforced concrete structures, leading to structural failure. To prevent the failure of concrete structures because of corrosion, impermeable and high performance concretes should be produced various mineral admixtures. In this study, plain and reinforced concrete members are produced with mineral admixtures replacing cement. Ground granulated blast-furnace slag (GGBFS) has replaced cement as mineral admixture at the ratios of 0%, 25% and 50%. The related tests have been conducted at the ages of 28 and 90, after exposing these produced plain and reinforced concrete members to two different curing conditions. The unit weight, ultrasonic pulse velocity, splitting tensile and compressive strength tests are conducted on plain concrete members. Half-cell potential and accelerated corrosion tests are also conducted on reinforced concrete members. According to the test results, it is concluded that the curing age and type are important and corrosion resistant concrete can be produced by using GGBFS mineral admixture at the ratio of 25%.     

Synthesis and characterization of nanostructured silicon carbide

Equiatomic nanostructured silicon carbide was successfully prepared by milling elemental Si and C powders, using a planetary ball mill. The synthesis of this carbide proceeded at milling conditions corresponding to 5.19 W/g shock power. The reaction was gradual and completed after 15 h. After 20 h of alloying duration and towards the end of the process, the SiC diffraction crystallite size (DCS) reached a critical value of 4 nm. At this same alloying duration, SEM characterization revealed that the powders exhibit homogeneous distribution of the particles with 0.3 µm in size.     

Phenolic matrix nanocomposites based on commercial grade resols: Synthesis and characterization

Polymer Layered Silicate Nanocomposites based on a commercial grade resol were produced using a simple, low labor cost, mechanical approach which allowed to avoid the process of intercalative polymerization of phenol and formaldehyde. Commercial compatibilized montmorillonite was selected as the main nanoreinforcement, while the matrix was a resol diluted in methanol. The aim of this work was to optimize the production technique of the above mentioned nanocomposites. Therefore intercalation of the resin was promoted by high speed mixing, and the processing parameters were varied in order to find the optimum dispersion. The produced nanocomposites were characterized and compared by means of X-ray diffraction, SEM and thermogravimetric analysis. The results of the characterization tests indicated that it was possible to obtain a good degree of dispersion as well as and uniform distribution of the nanoclay platelets. However, TGA measurements showed that the introduction of well dispersed nanoclays did not result in a consistent improvement of thermal stability respect that of the neat resol.     

Synthesis and characteristic of self-assembled diamond/copper nanocomposites

Nanodiamond (ND) supported metal oxide or metal catalysts exhibit excellent catalytic activity. ND/Cu nanocomposites and Cu nanoparticles were prepared by reducing Cu(NO₃)₂ in reverses micelle solution. Products were analyzed by X-ray diffraction (XRD), electron paramagnetic resonance (EPR) spectra, UV-vis optical characteristic and transmission electron microscopy (TEM). From the point of nucleation and grow of crystal, ND contributed to heterogeneous nucleation of Cu nanocrystal. The reactive mechanism was explored based on theory of free energy. The formation of resultant self-assembled structures was explained through diffusion-limited aggregation model and Marangoni effect. Both Cu and ND/Cu nanoparticles were strong catalysts on decomposition of NH₄ClO₄ (AP), and ND/Cu is more effective.     

Synthesis and characterization of multiwalled carbon nanotube reinforced ultra high molecular weight polyethylene composite by electrostatic spraying technique

In the present work, multiwalled carbon nanotube (MWNT) reinforced UHMWPE composite films were prepared by electrostatic spraying followed by consolidation. X-ray diffraction and differential scanning calorimetry studies showed a decrease in the crystallinity of UHMWPE due to the nature of the fabrication process as well as addition of MWNT. Tensile test showed an 82% increase in the Young’s modulus, decrease in stress to failure from 14.3 to 12.4 MPa and strain to failure from 3.9% to 1.4% due to 5% addition of MWNT. Raman spectra showed the presence of compressive stresses in the nanotubes. Fracture surface showed presence of pullout like phenomena in the MWNT reinforced film.     

Processing and characterization of highly oriented fibres of biodegradable nanocomposites

Biodegradable polymeric materials are becoming day by day ever more important in packaging, agriculture, single-use cutleries and other large consumer applications. The major part of those materials is used under the form of film, i.e. subjected to elongational flow, but the main problem is that they often offer poor mechanical properties. Adding nanofillers, like Multi Walled Carbon Nanotubes (MWCNTs) may solve this problem but only if there is a full control of their orientation inside the material. Aim of this work is to investigate the processing-properties-morphology relationships for a system prepared under elongation flow of MaterBi and commercial MWCNTs. The materials were characterized both in shear and non-isothermal elongational flow and mechanical tests have been done on hot and cold drawn fibres. The morphology has been investigated by TEM.The shear viscosity increases dramatically in the presence of the MWCNTs, and the Cox–Merz relation does not hold.The mechanical properties of the hot stretched fibres strongly increase with the draw ratio but the increase is larger for the filled fibres because of the orientation of the MWCNTs. This is not true for the cold drawing because the very low mobility of the MWCNTs hinders their further orientation and the final properties seem driven by the matrix.     

Effects of loading rate and temperature on tensile yielding and deformation mechanisms of nylon 6-based nanocomposites

Tensile tests were conducted on nylon 6/organoclay nanocomposites, with and without POE-g-MA rubber particles, over a range of temperatures and strain rates 10⁻⁴–10⁻¹ s⁻¹. It was shown that the 0.2% offset yield strength varied with both temperature and strain rate which could be described by the Eyring equation thus providing results on the activation energy and activation volume for the physical processes involved. In addition, their tensile deformation mechanisms were characterized using the tensile dilatometry technique to differentiate the dilatational processes (e.g., voiding/debonding caused by the organoclay and rubber particles or matrix) and shear yielding (e.g., matrix with zero volume change). Dilatometric responses indicated that the presence of POE-g-MA rubber particles did not alter the shear deformation mode of neat nylon 6. In contrast, the presence of organoclay layers changed the tensile yield deformation behavior of nylon 6 matrix from dominant shear yielding to combined shear yield plus dilatation associated with delaminations of nanoclay platelets. In nylon 6/organoclay/POE-g-MA ternary nanocomposite, the volume strain response indicated that the POE-g-MA rubber particles promoted shear deformation and suppressed delamination of the organoclay layers. Supports for the deformation mechanisms deduced from the tensile dilatometry tests were corroborated by optical microscopy and transmission electron microscopy micrographs of the studied materials.     

Preparation and characterization of a new biomedical magnesium–calcium alloy

Magnesium alloys are currently used in many structural applications. It is believed that magnesium and its alloys may also find applications in biomedical fields. In this study, a new biomedical magnesium-based alloy, i.e., magnesium–calcium (Mg–Ca) has been designed from biological and metallurgical viewpoints. The microstructure, mechanical and corrosion behaviors of Mg–Ca alloys with varying calcium content were investigated. The results show that a magnesium alloy with 0.6 wt.% calcium content (denoted as Mg–0.6Ca) shows good corrosion and mechanical properties. Our preliminary results demonstrate a good potential of this Mg–0.6Ca alloy as a new biomedical material.     

Synthesis and characterization of novel waterborne polyurethane nanocomposites with magnetic and electrical properties

The novel nanocomposites derived from waterborne polyurethane and nano-Fe₃O₄ (WPU/Fe₃O₄) have been successfully synthesized by in situ polymerization progress. The nano-Fe₃O₄ particles prepared by co-precipitation method were modified by using oleic acid (OA) to improve their compatibility with monomers. The chemical structures, morphology, thermal behavior, mechanical properties, magnetic properties and electrical properties of the WPU/Fe₃O₄ nanocomposites were investigated by Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), X-ray diffraction (XRD), atomic force microscope (AFM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMA), vibrating sample magnetometer (VSM) and high resistance meter respectively. The results indicated that the Fe₃O₄ nanoparticles modified by oleic acid could be homogeneously dispersed in the WPU and the introduction of ones was obviously improving the thermal properties, magnetic properties and electrical properties of WPU/Fe₃O₄ nanocomposites. The resulting WPU/Fe₃O₄ nanocomposites would be having the potential applications in microwave absorption.     

The wear of aluminium-based journal bearing materials under lubrication

The aluminium-based alloys, nowadays, are developed to be used in high performance engine bearings. In this study, new Al-based bearing alloys, which are produced by metal mould casting, were developed; and tribologic properties of these alloys under lubrication were analyzed experimentally. Four different aluminium alloys were carried out on pin on disc wear tester for that purpose. SAE 1040 steel was used as the disc material in the wear tester. Friction tests were carried out at 0.231–1.036 N/mm² pressures and at 0.6–2.4 m/s sliding speeds. Wear tests were carried out at 1.8 m/s sliding speed and at 70 N normal load. Friction coefficients and weight losses of the samples were determined under various working conditions as a result of the experiments. The morphographies of the worn surfaces were analyzed. Hardness, surface roughness, and surface temperature of the samples were measured. The results showed that the friction and wear behaviors of the alloys have changed according to the sliding conditions. The effects of the elements except aluminium composing alloys on the tribologic properties were analyzed. Al8.5Si3.5Cu alloy has a lower friction coefficient value than other alloys. Al8.5Si3.5Cu and Al15Sn5Cu3Si alloys, on the other hand, have the highest wear resistance. Al15Pb3.7Cu1.5Si1.1Fe alloy is the most worn material; and Al15Pb3.7Cu1.5Si1.1Fe alloy has the highest wear rate. As a result of the evaluations conducted, Al–Sn and Al–Si alloys, which include Si and Sn, can be preferred, among the aluminium alloys that will work under lubrication, as the bearing material.     

Effect of nanotube geometry on the elastic properties of nanocomposites

Many analytical models replace carbon nanotubes with “effective fibers” to bridge the gap between the nano and micro-scales and allow for the calculation of the elastic properties of nanocomposites using micromechanics. Although curvature of nanotubes can have a direct impact on these properties, it is typically ignored. In this work, the nanotube geometry in 3D is included in the calculation of the elastic properties of a modified effective fiber. The strain energy of the nanotube and the effective fiber are calculated using Castligiano’s theorem and constraints imposed by the matrix on the deformation are taken into consideration. Model results are compared to results from archived literature, and a reasonable agreement is observed. Results show that the effect of nanotube curvature on reducing the modulus of the effective fiber is not limited to in-plane curvature but also to curvature in 3D. The impact of the nanotube curvature on the elastic properties of nanocomposites is studied utilizing the modified fiber model and the approach developed by Mori–Tanaka. Analytical results show that for a low weight fraction of nanotubes the effect of curvature seems to be minor and as the weight fraction increases, the effect of nanotube curvature becomes critical.     

Enhancement of wear resistance of ductile iron surface alloyed by stellite 6

This paper deals with the improvement of the wear resistance of ductile iron surface alloyed by a hypoeutectic stellite 6 alloy. In this regard, the surface alloyed layer with 3 mm thickness deposited on ductile iron using tungsten inert gas (TIG) surface processing. The microstructure, hardness and wear resistance of surface alloyed layer were investigated using optical microscopy, scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction analysis, Vickers hardness (HV0.3) and pin-on-plate tests. The results showed that the microstructure of the surface alloyed layer consisted of carbides dispersed in a Co-based solid solution matrix with dendritic structure. This microstructure was responsible for the improvement of the hardness and wear resistance of the coating. Further investigations showed that the dominant mechanism of the wear in the coated and uncoated samples was delamination wear.     

Synthesis and characterization of thermally evaporated Cu2SnSe3 ternary semiconductor

Copper Tin Selenide (CuSnSe) powder was mechanically alloyed by high energy planetary ball milling, starting from elemental powders. Synthesis time and velocity have been optimized to produce Cu₂SnSe₃ materials. Thin films were prepared by thermal evaporation on Corning glass substrate at T_s = 300 °C. The structural, compositional, morphological and optical properties of the synthesized semiconductor have been analyzed by X-ray diffraction (XRD), energy dispersive X-ray analysis (EDAX), scanning electron microscopy (SEM) and transmission electron microscopy. The analyzed powder exhibited a cubic crystal structure, with the presence of Cu₂Se as a secondary phase. On the other hand, the deposited films showed a cubic Cu₂SnSe₃ ternary phase and extra peaks belonging to some binary compounds. Furthermore, optical measurements showed that the deposited layers have a relatively high absorption coefficient of 10⁵ cm⁻¹ and present a band gap of 0.94 eV.