Effect of grain size on cavitation in superplastic Zn-Al eutectoid

The effect of initial grain size on cavitation during superplastic deformation in two commercially available Zn-Al eutectoid alloys has been studied using metallography and precision density measurements. Cavitation was found to be minimal for initial grain sizes below about 5 m. Superplastic deformation caused grain growth in both alloys under all testing conditions, and when the grain size exceeded about 8 m a significant level of cavitation was produced. The grain size and extent of cavitation increased with increasing strain along the specimen gauge length, with cavities concentrated in regions adjacent to the fracture tip. Although never very large, the cross-sectional area at fracture increased with increasing levels of cavitation. It was concluded that cavitation in Zn-Al eutectoid results from incomplete accommodation of grain-boundary sliding when excessive grain growth leads to restricted grain-boundary diffusion and/or to restricted grain-boundary migration.     

Complex microstructural changes in as-cast eutectoid Zn-Al alloy

Phase transformations and microstructural changes of an as-cast eutectoid Zn-Al alloy (ZnAl₂₂Cu₂) were investigated during isothermal holding. The typical dendritic structures consisted of _s phase as a core with the edge of decomposed _s phase and decomposed _s in the interdendritic regions. A series of complex phase transformations was observed. Both decompositions of _s and _s were determined at an early stage of ageing and a four-phase transformation, _f+T+, was observed at the boundaries of _f phase and the phase, instead of clearly observed at the boundaries of phase, in a solution-treated Zn-Al alloy during prolonged ageing.     

Microstructural evolution and threshold stress for superplastic flow in the Zn-Al eutectoid

The microstructural evolution and the stress-strain rate behaviour of superplastic Zn-Al eutectoid alloy were investigated by prestraining specimens at two strain rates corresponding to Regions I and II. Even though the scale of microstructure was similar, the stress-strain rate curves of differently prestrained specimens were distinctly different in the lower strain-rate regime. While Region I of low rate sensitivity was more prominent when prestrained at a lower strain rate of Region I, it was less distinct because of prestrain in Region II. The threshold stress for superplastic flow, as assessed by an extrapolation procedure, varied with the nature of prestrain. The interphase boundaries were more rounded (higher mean curvature) on prestraining on Region II, compared to Region I. The correlation between the changes in the mean curvature of phase boundaries and the threshold stress arising from the nature of prestrain was consistent with the boundary-migration controlled sliding mechanism to interpret the threshold stress for superplastic flow.     

Ageing characteristics of furnace cooled eutectoid Zn-Al based alloy

Phase transformations and microstructural changes of a furnace cooled eutectoid Zn-Al based alloy were studied during ageing at 100 and 170°C using X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques. Three phase transformations occurred in the furnace cooled eutectoid Zn-Al alloy. The metastable _FC phase decomposed during isothermal ageing. The four-phase transformation, + T + followed the discontinuous decomposition of the _FC phase. Typical morphologies of the decomposition of the _FC and phases were observed in scanning electron microscopy. Decomposition of Al-rich phase was observed during the prolonged ageing by transmission electron microscopy. The different types of decomposition of the different metastable phases dominated at different stages of ageing.     

Phase transformations of eutectoid Zn-Al alloys

Systematic investigations on microstructures and phase transformations were carried out on solution treated, chilled as-cast and extruded Zn-Al based alloys (containing small amounts of Cu or Cu and Si). Phase transformation sequences of the thermal and thermomechanically treated eutectoid Zn-Al alloys were studied along with isothermal holding. Two new unstable phases _S and _E and their decomposition products in the chilled as-cast and extruded eutectoid Zn-Al alloys are discussed.     

The deformation behaviour of a dispersion strengthened superplastic zinc alloy

The deformation behaviour of a new dispersion strengthened superplastic zinc alloy was investigated. A significant long range internal stress was observed at all strain-rates. The activation volume of deformation decreased very rapidly with a decrease in the true effective stress. The maximum strain-rate sensitivity corresponds to a region of change from this high stress dependence of the activation volume to a much lower stress dependence. The observation of a metallographic halo effect shows that apart from dislocation movement, diffusive creep plays a role during superplastic deformation. It is stipulated that both these processes aid boundary sliding which accounts for the largest part of the strain.     

High strain rate superplastic behaviour of powder-metallurgy processed 7475Al+0.7Zr alloy

Superplasticity was investigated in powder-metallurgy (PM) processed 7475Al+0.7Zr alloy. Strain-rate-change (SRC) tests were carried out at various temperatures to examine the relationship between strain rate and flow stress. After the compensation by threshold stress, the superplastic flow was found to be well correlated with lattice diffusivity in aluminium, like that in the ingot-metallurgy (IM) processed 7475Al alloy having a coarser grain size. Large tensile elongations of up to 1000% could be obtained at a very high strain rate near 10⁻¹ s⁻¹ and at 515°C. Short fibre formation was observed after the superplastic deformation. This formation seemed to be related to liquid formation on the grain boundaries and similar evidences were found over a wide range of temperature, not necessarily near the incipient melting point.     

Effect of nickel aluminides on tribological behaviour of Zn-Al alloy

Abstract

Zinc-aluminium alloys are known to possess excellent bearing properties, particularly at high load and low speeds. The present work investigates the effect of nickel additions on the dry sliding wear and friction characteristics of a Zn-Al alloy at low load and high speed. Along with grain refinement, the presence of nickel improves the adhesive wear resistance as well as the friction characteristics of the Zn-Al alloy. The tribological behaviour of the alloy is explained on the basis of the nature of its microconstituents.     

Low-stress creep behaviour of superplastic Zn-22% Al alloy

Low-stress creep behaviour of microduplex Zn-22% Al alloy was studied using spring specimen geometry. The average phase size in the specimens investigated was 0.87, 1.48 and 1.98 m. Experiments were conducted in the temperature range 393–473 K at stresses below about 1.0 MN m^–2. The present study has established that the stress exponent of the creep rate is unity and, therefore, a viscous creep process dominates the flow in Region I superplasticity. The activation energy corresponds to that for boundary diffusion. However, the phase-size exponent was found to be –2 instead of –3, as predicted by the Coble creep theory. Further, the measured creep rates are three to four orders of magnitude slower than those predicted by the Coble theory. Transmission electron microscopy revealed precipitation, along / grain interfaces, whose inhibiting action on plastic flow should at least be partly responsible for the lower values of measured creep rates. There also exist two other interfaces, namely / and /, whose comprehensive role in diffusion creep is not yet fully understood. Therefore, it seems illogical to describe the creep behaviour of Zn-22% Al by the classical Coble theory, originally developed for single-phase polycrystals.     

Tensile flow and fracture behaviour of a superplastic Al-Ca-Zn alloy

The tensile flow behaviour in the range 275 to 550 ° C of an ultra-fine-grained superplastic Al-Ca-Zn alloy is reported. Under certain conditions of temperature and strain rate, superplastic ductility could be established. Fracture surfaces of tensile specimens tested in the above temperature range were examined by scanning electron microscopy and a correlation could be obtained between the ductility, as revealed by the tension tests, and the fracture behaviour. The fractographic studies also suggested a transition in the deformation process from grain deformation (mainly slip) at the lower temperatures to grain-boundary deformation (predominantly grain-boundary sliding) in the vicinity of 425 ° C.     

Effect of cooling rate on Ti–Cu eutectoid alloy microstructure

Titanium alloys present a combination of properties that makes them suitable materials for various medical applications, and there is special interest in Ti–Cu alloys for the fabrication of dental prostheses. The addition of Cu to Ti lowers the melting point of the alloy, as well as leading to the development of desirable mechanical properties. In this study a eutectoid alloy was prepared and heat treated, then cooled at various cooling rates. The eutectoid structure (α + Ti₂Cu) was observed for all cooling rates used, and evidence of α′ martensite was found for cooling rate higher than 9 °C s^–1. Lower cooling rates resulted in higher modulus values. This was attributed to the volume fraction of the α and Ti₂Cu phases. Higher cooling rates produced structures with lower modulus values and greater hardness, a result attributed mainly to the development of a martensitic structure.     

Grain refinement and superplastic behaviour of a modified 6061 aluminium alloy

Abstract

The superplastic properties and microstructure evolution of a 0.15%Zr and 0.7%Cu modified 6061 aluminium alloy were examined in tension at temperatures ranging from 475 to 600°C and strain rates ranging from 7 × 10^-6 to 2.8 × 10^-2 s^-1. The refined microstructure with an average grain size of about 11 μm was produced in thin sheets by a commercially viable thermomechanical process. It was shown that the modified 6061 alloy exhibits a moderate superplastic elongation of 580% in the entirely solid state at 570°C and ? = 2.8 × 10^-4 s^-1. Superior superplastic properties (elongation to failure of 1300% with a corresponding strain rate sensitivity coefficient m of about 0.65) were found at the same strain rate and a temperature of 590°C, which is higher than the incipient melting point of the 6061 alloy (~575°C). The microstructural evolution during superplastic deformation of the 6061 alloy has been studied quantitatively. The presence of a slight amount of liquid phase greatly promotes the superplastic properties of the 6061 alloy, reducing the cavitation level.     

Grain growth behaviour of the Al-Cu eutectic alloy during superplastic deformation

Grain growth behaviour of the Al-Cu eutectic alloy was investigated as a function of strain (ε), strain rate and deformation temperature (T) over = 10⁻² s⁻¹ and T=400 to 540°C. The grain size increases with increase in strain and temperature. Upon deformation to a fixed strain, the grain growth is generally seen to be more at lower strain rates. The rates of overall grain growth and due to deformation alone , however, increase with increasing strain rate according to and , respectively. The increase in the grain growth rate with strain rate is attributed primarily to the shorter time involved at higher strain rate for reaching a fixed strain. The activation energy for grain growth under superplastic conditions is estimated to be 79 kJ mol⁻¹.     

Effect of prior cold rolling and test temperature on stress-strain rate behaviour of a Zr-2.5Nb alloy

Zr-2.5 wt% Nb alloy sheet, obtained by unfolding and straightening a pressure tube, was further cold rolled upto 39% reduction in thickness to investigate the effect of cold working on the stress ()-strain rate () behaviour over a strain rate range of 2 × 10–5 to 5 × 10–3 s–1 and a temperature range of 625 to 700 °C. Irrespective of the amount of rolling, the log vs log plots exhibit superplastic behaviour with strain rate sensitivity index, m, as high as 0.8, which decreases to 0.2 at higher strain rates. On the other hand, the activation energy for deformation, Q, increases from 171.1 kJ/mol for superplastic deformation to 249 kJ/mol in Region III. The tendency for improved superplasticity (m) is seen upon cold working by 22% or more at the test temperatures 675 and 700 °C.     

A microstructural examination of the flow behaviour of a superplastic copper alloy

There are important differences in the microstructures of specimens of a superplastic copper alloy deformed in the three regions of flow associated with superplasticity. There is very extensive dislocation activity at high strain rates in Region III, whereas at intermediate and low strain rates in Regions II and I the dislocation density is low and many of the grains appear to be dislocation-free. Measurements show that grain-boundary sliding is important in Region II but decreases in magnitude in the less superplastic Regions I and III.     

Effect of prestrain on the superplastic behaviour of a fine grained 7475 AI alloy

The effect of prestraining at a fast strain rate (region III) on the subsequent superplastic behaviour (region II) of a 7475 AI alloy has been studied. The results show that prestraining causes a decrease in the elongation to failure as compared to the non-prestrained (as-received) samples. This decrease in elongation is postulated to be associated with the growth of cavities formed during prestraining as well as grain growth during deformation in region II. Prestraining in region III did not lead to any observable inhomogeneities in strain distribution during subsequent deformation.