Steam Reforming of Methanol on Copper Catalysts Supported on Large-Surface-Area ZnAl2O3

Steam reforming of methanol on various supported Cu catalysts was examined. Supports strongly affected catalyst activity and, among the catalysts tested, Cu catalyst supported on large-surface-area ZnAl₂O₄ showed the highest activity, which, to the best of our knowledge, was higher than those for the supported catalysts reported so far. For supported Cu catalysts, two species were observed. One was a dispersed Cu species having strong interaction between Cu and support, and the other was an isolated Cu species. The activity of the former species strongly depended on supports.     

CO/FTIR Spectroscopic Characterization of Pd/ZnO/Al2O3 Catalysts for Methanol Steam Reforming

An as-synthesized 8.8wt% Pd/ZnO/Al₂O₃ catalyst was either pretreated under O₂ at 773 K followed by H₂ at 293 K or under H₂ at 773 K to obtain, respectively, a supported metallic Pd° catalyst (Pd°/ZnO/Al₂O₃) or a supported PdZn alloy catalyst (PdZn/ZnO/Al₂O₃). Both catalysts were studied by CO adsorption using FTIR spectroscopy. For the supported PdZn alloy catalyst (PdZn/ZnO/Al₂O₃), exposure to a mixture of methanol and steam, simulating methanol steam reforming reaction conditions, does not change the catalyst surface composition. This implies that the active sites are PdZn alloy like structures. The exposure of the catalyst to an oxidizing environment (O₂ at 623 K) results in the break up of PdZn alloy, forming a readily reducible PdO with its metallic form being known as much less active and selective for methanol steam reforming. However, for the metallic Pd°/ZnO/Al₂O₃ catalyst, FTIR results indicate that metallic Pd° can transform to PdZn alloy under methanol steam reforming conditions. These results suggest that PdZn alloy, even after an accidental exposure to oxygen, can self repair to form the active PdZn alloy phase under methanol steam reforming conditions. Catalytic behavior of the PdZn/ZnO/Al₂O₃ catalyst also correlates well with the surface composition characterizations by FTIR/CO spectroscopy.     

Supported Cu Catalysts with Yttria-Doped Ceria for Steam Reforming of Methanol

The steam reforming of methanol was studied over Cu/Al₂O₃ catalysts with the addition of yttria-doped ceria (YDC). The YDC-modified catalysts were prepared by impregnating a -Al₂O₃ support with Y and Ce then with Cu. The addition of YDC drastically enhanced the activity of Cu/Al₂O₃ in the methanol reforming reaction. The enhanced activity was attributed to the increase of Cu⁺ species by YDC in the methanol reforming environment. However, the addition of YDC decreased the copper dispersion. The Cu dispersion could be enhanced by adding chromium oxide. The addition of YDC and Cr where Al₂O₃ was first impregnated with Cr then with YDC showed the most pronounced enhancement of the catalyst activity. At reaction temperatures of 200250 °C, the CO concentration in the products was smaller than 0.1%.     

A Novel Catalyst Pt/CoAl2O4/Al2O3 for Combination CO2 Reforming and Partial Oxidation of CH4

Pt/CoAl₂O₄/Al₂O₃, Pt/CoO_x/Al₂O₃, CoAl₂O₄/Al₂O₃ and CoO_x/Al₂O₃ catalysts were studied for combination CO₂ reforming and partial oxidation of CH₄. The results indicate that Pt/CoAl₂O₄/Al₂O₃ is the most effective, and XRD results indicate that Pt species are well dispersed over the Pt/CoAl₂O₄/Al₂O₃. High dispersion is related to the presence of CoAl₂O₄, formed during calcining at high temperature before Pt addition. In the presence of Pt, CoAl₂O₄ in the catalyst could be reduced partially at 973 K. Based on these results, it appears that zerovalent platinum with high dispersion and zerovalent cobalt resulting from CoAl₂O₄ reduction are responsible for high activity in the Pt/CoAl₂O₄/Al₂O₃ catalyst.     

Synthesis of High Surface Area MgAl2O4 Nanopowder as Adsorbent for Leather Dye Removal

Abstract

MgAl₂O₄ nanopowder has been prepared by alkoxides hydrolysis with further calcination at temperature of 700°C. The adsorption of a leather dye, Direct Black 38, onto this material was investigated. The sample was characterized by X-ray-diffraction (XRD), N₂ adsorption–desorption isotherm and Fourier transform infrared spectroscopy. The results showed that sample present a pure phase, and the average nanocrystal size of 8 nm, the BET surface area is about 206.5 m² · g^?1 and total pore volume is about 1.44 cm³ · g^?1. Adsorption kinetics data were modeled by film and pore diffusion model. The experimental isotherm was described by the Langmuir model. MgAl₂O₄ nanopowder presented a great removal efficiency of leather dye by adsorption process, with a maximum adsorption capacity of 833 mg of dye per gram of adsorbent.     

Hydrogen Production by Steam Reforming of Commercially Available LPG in UAE

Steam reforming of commercially available LPG using Ru/Al₂O₃ and Ni/Al₂O₃ catalysts has been studied at temperatures between 573 and 773 K. Ru/Al₂O₃ catalyst showed higher rates of reaction and lower activation energies of the three main components of LPG, compared with Ni/Al₂O₃. However, Ni/Al₂O₃ catalyst showed a better H₂:CH₄ selectivity. The activation energy of n-butane was the lowest over Ru/Al₂O₃, whereas over Ni/Al₂O₃, propane had the lowest activation energy. The activation energy of i-butane was always the highest over both catalysts, which suggests that both catalysts performed better with unbranched molecules. A slight increase in activation energy was observed, when each component of the LPG mixture was studied separately as a pure gas, compared with being mixed in LPG. At a constant temperature of 773 K, hydrogen production yield and H₂:CH₄ selectivity were determined using Ru/Al₂O₃ at different steam:carbon (S:C) ratios and LPG flow rates. It was found that the yield and selectivity increased with the increase in S:C ratio and the decrease in the flow rate. The highest yield of 0.64 was achieved using S:C ratio of 6.5 and a LPG flow rate of 50 mL min^?1. The work provides valuable information on steam reforming of pure components of LPG, compared with when they are in the mixture. The comparison is done using conventional steam reforming catalyst, Ni/Al₂O₃, and compared with Ru/Al₂O₃. The observed trends and variations in reaction rates, in pure and mixed gases, indicated that the mechanism of steam reforming of a hydrocarbon mixture depends on its composition.     

Catalytic Performance of Pt/ZrO2 and Pt/Ce-ZrO2 Catalysts on CO2 Reforming of CH4 Coupled with Steam Reforming or Under High Pressure

CO₂ reforming of methane was performed on Pt/ZrO₂ and Pt/Ce-ZrO₂ catalysts at 1073K under different reactions conditions: (i) atmospheric pressure and CH₄:CO₂ ratio of 1:1 and 2:1; (ii) in the presence of water and CH₄:CO₂ ratio of 2:1; (iii) under pressure (105 and 190 psig) and CH₄:CO₂ ratio of 2:1. The Pt supported on ceria-promoted ZrO₂ catalyst was more stable than the Pt/ZrO₂ catalyst under all reaction conditions. We ascribe this higher stability to the higher density of oxygen vacancies on the promoted support, which favors the cleaning mechanism of the metal particle. The increase of either the CH₄:CO₂ ratio or total pressure causes a decrease in activity for both catalysts, because under either case the rate of methane decomposition becomes higher than the rate of oxygen transfer. The Pt/Ce-ZrO₂ catalyst was always more stable than the Pt/ZrO₂ catalyst, demonstrating the important role of the support on this reaction.     

Low Temperature and H2 Selective Catalysts for Ethanol Steam Reforming

Supported Rh catalysts have been developed for selective H₂ production at low temperatures. Ethanol dehydration is favorable over either acidic or basic supports such as γ-Al₂O₃ and MgAl₂O₄, while ethanol dehydrogenation is more favorable over neutral supports. CeO₂–ZrO₂-supported Rh catalysts were found to be especially effective for hydrogen production. We focused on a support prepared by a co-precipitation method having composition Ce_0.8Zr_0.2O₂. A 2%Rh/Ce_0.8Zr_0.2O₂ catalyst, prepared via impregnation without pre-calcination of support, exhibited the highest H₂ yield at 450 °C among various supported Rh catalysts evaluated in this study. This may be due to both the strong interaction between Rh and Ce_0.8Zr_0.2O₂ and the high oxygen transfer rate favoring reforming of acetaldehyde instead of methane production.     

Development of New Cu0–ZnII/Al2O3 Catalyst Supported on Copper Metallic Foam for the Production of Hydrogen by Methanol Steam Reforming

Copper metallic foam with thermal conductive properties, manufactured by S.C.P.S., has been investigated as a support for catalysts to improve thermal exchange inside the reactor for the endothermic steam reforming of methanol. Thus, we have developed a procedure for the in situ preparation of a Cu⁰–Zn^II/Al₂O₃ catalyst onto the copper metallic foam. The foam-based Cu⁰–Zn^II/Al₂O₃ catalyst shows an activity three times as high as commercial catalysts for a conversion of 74% of methanol into hydrogen.     

Investigation of CH4 Reforming with CO2 on Meso-Porous Al2O3-Supported Ni Catalyst

Meso-porous Al₂O₃-supported Ni catalysts exhibited the highest activity, stability and excellent coke-resistance ability for CH₄ reforming with CO₂ among several oxide-supported Ni catalysts (meso-porous Al₂O₃ (Yas1-2, Yas3-8), -Al₂O₃, -Al₂O₃, SiO₂, MgO, La₂O₃, CeO₂ and ZrO₂). The properties of deposited carbons depended on the properties of the supports, and on the meso-porous Al₂O₃-supported Ni catalyst, only the intermediate carbon of the reforming reaction formed. XRD and H₂-TPR analysis found that mainly spinel NiAl₂O₄ formed in meso-porous Al₂O₃ and -Al₂O₃-supported catalysts, while only NiO was detected in -Al₂O₃, SiO₂, CeO₂, La₂O₃ and ZrO₂ supports. The strong interaction between Ni and meso-porous Al₂O₃ improved the dispersion of Ni, retarded its sintering and improved the activated adsorption of CO₂. The coking reaction via CH₄ temperature-programed decomposition indicated that meso-porous Al₂O₃-supported Ni catalysts were less active for carbon formation by CH₄ decomposition than Ni/-Al₂O₃ and Ni/-Al₂O₃.     

CO Adsorbed Infrared Spectroscopy Study of Ni/Al2O3 Catalyst for CO2 Reforming of Methane

CO adsorbed infrared spectroscopy study was conducted in this work in order to better understand the significantly improved anti-coke performance of Ni/Al₂O₃ catalyst obtained via argon glow discharge plasma treatment. The present study revealed a significant decrease of linear to bridge (L/B) adsorbed CO for glow discharge plasma treated Ni/Al₂O₃, compared to that for untreated Ni/Al₂O₃, indicating an enhancement of close packed plane concentration. This structure change leads to lower methane turnover frequency (TOF) and better balance of carbon formation-gasification, resulting in better anti-coke property of Ni/Al₂O₃ for CO₂ reforming of methane.     

Influence of composition of MgAl2O4 supported NiCeO2ZrO2 catalysts on coke formation and catalyst stability for dry reforming of methane

Dry reforming of methane was studied over Ni catalysts supported on γAl₂O₃, CeO₂, ZrO₂ and MgAl₂O₄ (670 °C, 1.5 bar, 16–20 l CH₄ ml_catalyst⁻¹ h⁻¹). It is shown that MgAl₂O₄ supported Ni catalysts promoted with both CeO₂ and ZrO₂ are promising catalysts for dry reforming of methane with carbon dioxide. Within a certain composition range, the simultaneous promotion with CeO₂ and ZrO₂ has great influence on the amount of coke and the catalyst service time. XRD analyses indicate that formation of crystalline Ce_xZr_1−xO₂ mixed oxide phases occurs on double promotion. In particular, incorporation of low amounts of Zr in the CeO₂ fluorite structure provides stable dry reforming catalysis. As shown with TPR, promotion leads to a higher reduced state of Ni. SEM, XRD and TPR analyses demonstrate that highly dispersed, doubly promoted Ni catalysts with a strong metal-support interaction are essential for stable dry reforming and suppression of the formation of carbon filaments.     

Spinel CuFe2O4: a precursor for copper catalyst with high thermal stability and activity

Spinel CuFe₂O₄ has been studied as a precursor for copper catalyst. The spinel CuFe₂O₄ was effectively formed on the SiO₂ by calcination in air at 800 °C with the atomic ratio of Fe/Cu = 2. The spinel CuFe₂O₄ on the SiO₂ was reduced to fine dispersion of Cu and Fe₃O₄ particles by the H₂ reduction at 240 °C. After H₂ reduction at 600 °C, sintering of Cu particles over the CuFe₂O₄/SiO₂ (Fe/Cu = 2) was inhibited significantly, while fatal sintering of Cu particles over the Cu/SiO₂ (Fe/Cu = 0) occurred. The CuFe₂O₄/SiO₂ catalyst exhibited much higher activity and thermal stability for steam reforming of methanol (SRM), compared with the Cu/SiO₂ catalyst. The spinel CuFe₂O₄ on the SiO₂ can be regenerated after an intentional sintering treatment by calcination in air at 800 °C where the activity is also restored completely. Based on these findings, we propose that spinel CuFe₂O₄ is an effective precursor for a high performance copper catalyst in which the immiscible interaction between Cu and Fe (or Fe oxide) plays an important role in the stabilization of Cu particles.     

Steam Reforming of Methanol Over Cu/CeO2 Catalysts Studied in Comparison with Cu/ZnO and Cu/Zn(Al)O Catalysts

A series of Ce_1-xCu_xO_2- mixed oxides were synthesized using a co-precipitation method and tested as catalysts for the steam reforming of methanol. XRD patterns of the Ce_1-xCu_xO_2- mixed oxides indicated that Cu²⁺ ions were dissolved in CeO₂ lattices to form a solid solution by calcination at 773K when x < 0.2. A TPR (temperature-programmed reduction) investigation showed that the CeO₂ promotes the reduction of the Cu²⁺ species. Two reduction peaks were observed in the TPR profiles, which suggested that there were two different Cu²⁺ species in the Ce_1-xCu_xO_2- mixed oxides. The TPR peak at low temperature is attributed to the bulk Cu²⁺ species which dissolved into the CeO₂ lattices, and the peak at high temperature is due to the CuO species dispersed on the surface of CeO₂. The Ce_1-xCu_xO_2- mixed oxides were reduced to form Cu/CeO₂ catalysts for steam reforming of methanol, and were compared with Cu/ZnO, Cu/Zn(Al)O and Cu/AL₂O₃ catalysts. All the Cu-containing catalysts tested in this study showed high selectivities to CO₂ (over 97%) and H₂. A 3.8wt% Cu/CeO₂ catalyst showed a conversion of 53.9% for the steam reforming of methanol at 513K (W/F = 4.9 g h mol^-1), which was higher than that over Cu/ZnO (37.9%), Cu/Zn(Al)O (32.3%) and Cu/AL₂O₃ (11.2%) with the same Cu loading under the same reaction conditions. It is likely that the high activity of the Cu/CeO₂ catalysts may be due to the highly dispersed Cu metal particles and the strong metalsupport interaction between the Cu metal and CeO₂ support. Slow deactivations were observed over the 3.8wt% Cu/CeO₂ catalyst at 493 and 513K. The activity of the deactivated catalysts can be regenerated by calcination in air at 773K followed by reduction in H₂ at 673K, which indicated that a carbonaceous deposit on the catalyst surface caused the catalyst deactivation. Using the TPO (temperature-programmed oxidation) method, the amounts of coke on the 3.8wt% Cu/CeO₂ catalyst were 0.8wt% at 493K and 1.7wt% at 513K after 24h on stream.     

Preparation and Characterization of Porous SiO2-Al2O3-ZrO2 Prepared by the Sol-Gel Process

An experimental strategy was developed to obtain Si—Al—Zr transparent sols via the sol-gel process. The sol was prepared from Al(OBu^s)₃ (OBu^s: C₂H₅CH(CH₃)O), Zr(OPrⁿ)₄ (OPrⁿ: OCH₂CH₂CH₃) and Si(OEt)₄. The chelating agents acetylacetone (2, 4 pentanedione, acacH), and itaconic anhydride (2-methylenesuccinic anhydride, anhH) were employed separately to stabilize Al and Zr precursors in order to control their chemical reactivity, avoiding precipitation. In all cases a prehydrolyzed tetraethyl orthosilicate (TEOS) sol was the Si source. We use the Partial Charge Model as a theoretical indication of the stabilization of the Al and Zr species derived from the reaction with anhH and acacH. The sols were polymerized at room temperature (293 K) to obtain gels and these were dried and calcined at 673, 773 and 873 K in air. The characterization techniques were Small Angle X-ray Scattering (SAXS), Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), Thermal Gravimetric (TGA) and Differential Thermal Analyses (DTA). The porosity and surface area of solids calcined at 673, 773 and 873 K were determined by N₂ adsorption/desorption isotherms. The corresponding average pore diameter was evaluated using the methods BJH, HK and DA. These models were used because all together cover the full range of the pore size.     

A green method for solvent-free conversion of epoxides to thiiranes using NH4SCN in the presence of NiFe2O4 and MgFe2O4 magnetic nanocatalysts

Nickel and magnesium ferrite magnetic nanoparticles were fabricated and applied as efficient and reusable catalysts in the solvent-free conversion of various epoxides to the corresponding thiiranes with ammonium thiocyanate under oil bath (60°C) conditions. NiFe₂O₄ and MgFe₂O₄ nanoparticles can catalyze the reactions at short times in high to excellent yields. The catalysts can also be recovered easily using an external magnetic field and be reused four times without any significant loss of activity.     

CO2 Hydrogenation to Methanol Over Cu/ZnO/Al2O3 Catalysts Prepared by a Novel Gel-Network-Coprecipitation Method

A novel gel-network-coprecipitation process has been developed to prepare ultrafine Cu/ZnO/Al₂O₃ catalysts for methanol synthesis from CO₂ hydrogenation. It is demonstrated that the gel-network-coprecipitation method can allow the preparation of the ultrafine Cu/ZnO/Al₂O₃ catalysts by homogeneous coprecipitation of the metal nitrate salts in the gel network formed by gelatin solution, which makes the metallic copper in the reduced catalyst exist in much smaller crystallite size and exhibit a much higher metallic copper-specific surface area. The effect of the gel concentration of gelatin on the structure, morphology and catalytic properties of the Cu/ZnO/Al₂O₃ catalysts for methanol synthesis from hydrogenation of carbon dioxide was investigated. The Cu/ZnO/Al₂O₃ catalysts prepared by the gel-network-coprecipitation method exhibit a high catalytic activity and selectivity in CO₂ hydrogenation to methanol.     

Magnetoelectricity in CoFe2O4 nanocrystal-P(VDF-HFP) thin films

Transition metal ferrites such as CoFe₂O₄, possessing a large magnetostriction coefficient and high Curie temperature (T_c > 600 K), are excellent candidates for creating magnetic order at the nanoscale and provide a pathway to the fabrication of uniform particle-matrix films with optimized potential for magnetoelectric coupling. Here, a series of 0–3 type nanocomposite thin films composed of ferrimagnetic cobalt ferrite nanocrystals (8 to 18 nm) and a ferroelectric/piezoelectric polymer poly(vinylidene fluoride-co-hexafluoropropene), P(VDF-HFP), were prepared by multiple spin coating and cast coating over a thickness range of 200 nm to 1.6 μm. We describe the synthesis and structural characterization of the nanocrystals and composite films by XRD, TEM, HRTEM, STEM, and SEM, as well as dielectric and magnetic properties, in order to identify evidence of cooperative interactions between the two phases. The CoFe₂O₄ polymer nanocomposite thin films exhibit composition-dependent effective permittivity, loss tangent, and specific saturation magnetization (M_s). An enhancement of the effective permittivity and saturation magnetization of the CoFe₂O₄-P(VDF-HFP) films was observed and directly compared with CoFe₂O₄-polyvinylpyrrolidone, a non-ferroelectric polymer-based nanocomposite prepared by the same method. The comparison provided evidence for the observation of a magnetoelectric effect in the case of CoFe₂O₄-P(VDF-HFP), attributed to a magnetostrictive/piezoelectric interaction. An enhancement of M_s up to +20.7% was observed at room temperature in the case of the 10 wt.% CoFe₂O₄-P(VDF-HFP) sample.     

A Review of the CFD Modeling of Hydrogen Production in Catalytic Steam Reforming Reactors

Global demand for alternative renewable energy sources is increasing due to the consumption of fossil fuels and the increase in greenhouse gas emissions. Hydrogen (H₂) from biomass gasification is a green energy segment among the alternative options, as it is environmentally friendly, renewable, and sustainable. Accordingly, researchers focus on conducting experiments and modeling the reforming reactions in conventional and membrane reactors. The construction of computational fluid dynamics (CFD) models is an essential tool used by researchers to study the performance of reforming and membrane reactors for hydrogen production and the effect of operating parameters on the methane stream, improving processes for reforming untreated biogas in a catalyst-fixed bed and membrane reactors. This review article aims to provide a good CFD model overview of recent progress in catalyzing hydrogen production through various reactors, sustainable steam reforming systems, and carbon dioxide utilization. This article discusses some of the issues, challenges, and conceivable arrangements to aid the efficient generation of hydrogen from steam reforming catalytic reactions and membrane reactors of bioproducts and fossil fuels.     

SYNTHESIS OF NANOCRYSTALLINE MGAL2O4 SPINEL BY USING ETHYLENE DIAMINE AS PRECIPITATION AGENT

In this study nanocrystalline MgAl₂O₄ spinel powders were synthesized with a new synthesis method using ethylene diamine as precipitation agent. The prepared samples were characterized by X-ray diffraction (XRD), N₂ adsorption (BET), thermal gravimetric and differential thermal analysis (TGA/DTA), Fourier-transform infrared spectroscopy (FT-IR), and transmission electron microscope (TEM). The obtained results showed a nanocrystalline structure with relatively high surface area and mesoporous structure. Increase in calcination temperature slightly decreased the specific surface area and increased the crystallite size.