低焊接裂纹敏感性钢回火组织及力学性能研究

为优高强度低焊接裂纹敏感性钢的力学性能,对其热轧态钢板进行了不同温度的回火实验.通过光学显微镜、扫描电镜和透射电镜观察了回火显微组织的演变特征,并结合相应的力学性能检测手段分析了不同回火温度下显微组织与力学性能的关系.结果表明,550℃回火后屈服强度和抗拉强度较热轧态强度分别提高了115和30 MPa,平均冲击功提高了...     

Investigation of the Variations in Microstructure and Mechanical Properties of Dual-Matrix Ductile Iron by Magnetic Barkhausen Noise Analysis

The variations in the microstructure and tensile properties of dual-matrix ductile irons have been investigated non-destructively by Magnetic Barkhausen Noise (MBN) method. Specimens have been intercritically austenitised at 795°C and 815°C for 20 minutes, and then oil-quenched to obtain different martensite volume fractions. Two specimens, namely as-cast and oil-quenched from 900°C, were prepared for comparison purpose. To investigate the effect of tempering, some specimens were tempered at 500°C for 1 h and 3 h. The results showed that there is a good correlation between MBN response and variations in microstructure and mechanical properties. The volume fraction of martensite can be controlled to modify the mechanical properties, and all changes in the microstructure can be nondestructively monitored by MBN.     

High temperature decomposition of austempered microstructures in spheroidal graphite cast iron

Abstract

Spheroidal graphite (SG) cast iron is often plasma nitrided for corrosion resistance, and plasma nitriding has been proposed as a surface engineering treatment to improve wear resistance. However, the microstructure of austempered SG iron comprises constituents that may be unstable at nitriding temperatures. Therefore, the thermal stability of austempered SG cast iron has been studied at high temperature. Differential scanning calorimetry shows that microstructures obtained by austempering at low (300°C) and intermediate (380°C) temperatures, and which contained retained austenite, underwent a large exothermic transition during heating to typical nitriding temperatures. The transition began at approximately 470°C and peaked at 510–520°C, and was due to the decomposition of retained austenite to ferrite and cementite. A microstructure obtained by austempering at a higher temperature (440°C), and which consisted entirely offirst and second stage bainite, was stable up to nitriding temperatures. After tempering for 2 h at 570°C all austempered microstructures consisted offerrite and cementite, but cementite was most finely distributed in the material that had been austempered at 300°C, and coarsest in that austempered at 440°C. It is concluded that if SG cast iron is to be nitrided conventionally at temperatures >500°C, then prior austempering to obtain controlled microstructures is of limited value.

MST/3106     

Influence of martensite volume fraction and tempering time on tensile properties of partially austenitized in the (α + γ) temperature range and quenched + tempered ferritic ductile iron

In the present study, the effect of martensite volume fraction and tempering time on the tensile properties of ferritic ductile iron with dual matrix structure was investigated. For this purpose, specimens were intercritically annealed (partially austenitized) in the two phase region (α + γ) at various temperatures of 795 and 815° C for 20 min and then quenched into oil held at 100° C to obtain different martensite volume fractions. Some specimens were also conventionally heat treated (austenitized at 900° C and then quenched + tempered) for a comparison reason. The results showed that a structure having proeutectoid ferrite plus martensite has been developed and volume fraction of proeutectoid ferrite and martensite can be controlled to influence the strength and ductility. Specimens quenched from the (α + γ) temperature range exhibited much greater ductility than conventionally heat treated specimens. The tensile strength increased and ductility decreased with increasing martensite content. By increasing the tempering time, the yield and UTS decreased and ductility increased. The specimens tempered for 3 h and having 62% martensite volume fraction (MVF) exhibited the best combination of high strength and ductility. The tensile and proof stress of this material is much higher than pearlitic grades and ductility is lower than ferritic grades. The specimen tempered for 3 h and having ∼ 25% MVF exhibited the best combination of high strength and ductility compared to ferritic grades. However its strength is slightly lower but the ductility is almost three times higher than pearlitic grades.     

Effects of nanoparticle addition on hardening and tempering steel

Abstract

The effects of nanoparticle addition on the hardening and tempering 20MnCr steel have been investigated. Addition of oxide nanoparticles to the melt, through a new technology that ensures safe handling, was found to give as hardened steel hardness and tensile properties close to those of the conventional steel in the hardened and tempered condition. This has the potential to eliminate the tempering step in component production, with benefits for process efficiency. The effects on microstructure, hardness and tensile properties depend on the type and concentration of the nanoparticles added. The reduced tensile strength and hardness, and increased ductility, of the steels with nanoparticle additions are attributed to the presence of retained ferrite in these microstructures, in both the hardened and tempered condition. It is proposed that the application of this approach at an industrial scale has the potential to reduce energy consumption, cost and time in component production through the elimination of intermediate operations such as tempering.     

Hydrogen-induced embrittlement of nickel-chromium-molybdenum containing HSLA steels

ABSTRACT

Several advanced nickel-chromium-molybdenum high strength lowalloy steels newly developed by our research team exhibit excellent mechanical strength, toughness and hardenability. However, the phenomenon of hydrogen-induced embrittlement will easily occur for these high strength steels. In this research, the hydrogeninduced embrittlement of 8625-Modified steel (8625M steel) was studied. Experimental results show that the dominant hydrogen trapping site of the 8625M steel is dislocation, of which trapping energy is about 20 kJ/mol, indicating that the hydrogens trapped in the dislocations are diffusible. The as-quenched 8625M steel has the highest dislocation density and accordingly the highesthydrogen content after hydrogen charging. This makes the asquenched 8625M steel exhibit severe hydrogen embrittlement. After tempering at 200°C and 300°C, the dislocation density drops, and hence these tempered specimens have lower ultimate tensile strength loss. After 400°C tempering, the hydrogen embrittlement phenomenon becomes serious again, being ascribed to the formation of needlelike and film-like cementite which will weaken the strength of martensite. After 500°C tempering, the 8625M steel has the lowest dislocation density, and the inter-lath cementite become discontinuous and spheroidal, making the 500°C tempered specimen have the lowest ultimate tensile strength loss and the highest elongation after hydrogen charging in this study.     

Effect of tempering temperature on monotonic and cyclic properties of a high–strength low–alloy chain steel

Abstract

The influence of tempering temperature in the range 200–600°C on the monotonic and cyclic response of a high-strength, low–alloy steel used for haulage chains has been investigated. Static properties are little affected by tempering up to 400°C, with a small loss of strength arising from carbide coarsening. At higher tempering temperatures, dislocation annihilation is substantial and the strength falls markedly. On undergoing high–strain fatigue, the alloy exhibits cyclic softening at all tempering temperatures, but with a maximum of about 25% after a 400°C temper. The microstructural changes producing this are difficult to detect directly, but it is thought that dislocation unpinning has an important role. For tempering temperatures in excess of 400°C, the reduced softening can clearly be equated with a dislocation redistribution and the formation of cell substructure within the ferrite grains. Estimations of the magnitude of the various components of strength are made.

MST/199     

Influence of hot rolling and heat treatment on structure and properties of HSLA steel explosively clad with austenitic stainless steel

Abstract

The present work aims at studying structure–property correlations in an explosively clad HSLA steel with austenitic stainless steel of AISI 304L grade. The clad plate was subjected to hot rolling followed by a quenching and tempering treatment to achieve better mechanical properties in the base plate. Optical microscopy studies revealed that the interface between the two steels was wavy in the as clad plate and the waviness decreased substantially due to hot rolling. Subsequent heat treatment has not shown any significant effect either. The base plate had tempered martensite/bainite structure in as clad or heat treated conditions and ferrite-pearlite-bainite structure in hot rolled condition. The grains were finer and elongated near the interface. The stainless steel exhibited equiaxed grain structure in as clad, hot rolled or heat treated plates. Tensile properties and charpy impact energy of the base plate were lowered due to hot rolling and then increased substantially due to heat treatment. The microhardness was observed to be a maximum at the bond interface for all three conditions studied. The shear bond strength was the highest in the as clad condition and decreased for the rolled as well as heat treated conditions. Scanning electron microscopy fractography on shear bond specimens revealed the presence of predominantly equiaxed dimples with few regions of rubbed fracture. Quantitative electron probe microanalysis across the bond interface indicated linear change in concentrations of nickel, chromium and manganese between the levels appropriate to the clad layer and base metal.     

Influence of heat treatments on toughness and sensitization of a Ti-alloyed supermartensitic stainless steel

Supermartensitic steels are a new class of martensitic stainless steels developed to obtain higher corrosion resistance and better toughness through the reduction of carbon content, and addition of Ni and Mo. They were developed to more critical applications or to improve the performance obtained with conventional grades AISI 410, 420, and 431. In this study, the influences of the tempering parameters on the microstructure, mechanical properties (hardness and toughness), and sensitization of a Ti-alloyed supermartensitc stainless steel were investigated. The material showed temper embrittlement in the 400–600 °C range, as detected by low temperature (−46 °C) impact tests. The degree of sensitization measured by double loop reactivation potentiodynamic tests increased continuously with the increase of tempering temperature above 400 °C. Healing due to Cr diffusion at high tempering temperatures was not observed. Double tempered specimens showed high amounts (>20%) of reverse austenite but their toughness were similar to specimens single tempered at 625 and 650 °C.     

Monitoring the Microstructural Changes During Tempering of Quenched SAE 5140 steel by Magnetic Barkhausen Noise

The aim of this work is to characterize the microstructures of quenched and tempered steels non-destructively by a diverse set of parameters of the Magnetic Barkhausen Noise method (MBN fingerprint, frequency spectra, pulse height distribution, root-mean-square, and total number of pulses). Identical specimens from a SAE 5140 steel bar were prepared. All specimens were austenitized at 860°C for 30 minutes and water-quenched identically. The quenched specimens were then tempered at various temperatures between 200°C and 600°C. The microstructures were characterized by metallographic examinations and hardness measurements. Pulse height distributions, noise signal envelopes and frequency spectra were used to evaluate Barkhausen activity. The results show that as the tempering temperature increases, the Barkhausen activity increases due to the enhancement of domain wall displacement with softening of the martensite. An excellent correlation was found between Barkhausen parameters and hardness values.     

Effect of heat treatment on microstructure and mechanical properties of Cr–Ni–Mo–Nb steel

Abstract

The microstructure and mechanical properties of a medium carbon Cr–Ni–Mo–Nb steel in quenched and tempered conditions were investigated using transmission electron microscopy (TEM), X-ray analysis, and tensile and impact tests. Results showed that increasing austenitisation temperature gave rise to an increase in the tensile strength due to more complete dissolution of primary carbides during austenitisation at high temperatures. The austenite grains were fine when the austenitisation temperature was <1373 K owing to the pinning effect of undissolved Nb(C,N) particles. A tensile strength of 1600 MPa was kept at tempering temperatures up to 848 K, while the peak impact toughness was attained at 913 K tempering, as a result of the replacement of coarse Fe rich M₃C carbides by fine Mo rich M₂C carbides. Austenitisation at 1323 K followed by 913 K tempering could result in a combination of high strength and good toughness for the Cr–Ni–Mo–Nb steel.     

Effect of Si on mechanical properties of low alloy steels

Abstract

The effect of Si content on mechanical properties in 0·6C–(1·0–2·5)Si–2Ni–0·2V (wt-%) steels was investigated using tensile tests, Charpy impact tests, and microstructural examination with transmission electron microscopy. The results showed that the tempering temperatures both for the maximum yield strength and for the softening of low alloy steel shifted to higher temperatures owing to the retardation of the conversion of ? carbide to cementite within martensite laths caused by Si addition. Additionally, it was found that increasing Si content shifted the tempered martensite embrittlement temperatures upwards, owing to the retardation of the formation and growth of cementite boundaries caused by the added Si.     

Tensile properties of iron-based P/M steels with ferrite + martensite microstructure

The effect of intercritical heat treatments on the tensile properties of iron-based P/M steels was investigated. For this purpose, atomized iron powder (Ancorsteel 1000) was admixed with 0.3 wt.% graphite powder. Tensile test specimens were cold pressed at 700 MPa and sintered at 1120 °C for 30 min under pure argon gas atmosphere. After sintering, ∼20% pearlite volume fraction in a ferrite matrix was obtained. To produce coarse ferrite + martensite microstructures, the sintered specimens were intercritically annealed at 724 and 760 °C and quenched in water. To obtain fine ferrite + martensite microstructures, the sintered specimens were first austenitized at 890 °C and water-quenched to produce a fully martensitic structure. These specimens were then intercritically annealed at 724 and 760 °C and re-quenched. After the intercritical annealing at 724 and 760 °C and quenching, martensite volume fractions were ∼ 18% and 43%, respectively, in both the coarse- and fine-grained specimens. Although the intercritically annealed specimens exhibited higher yield and tensile strength than the as-sintered specimens, their elongation values were lower. Specimens with a fine ferrite + martensite microstructure showed high yield and tensile strength and ductility in comparison to specimens with a coarse ferrite + martensite microstructure. The strength values of specimens increased with increasing martensite volume fraction.     

Shot peening of plasma nitrided steel for fretting fatigue strength enhancement

Abstract

The potential of fretting fatigue strength enhancement by a duplex surface engineering process involving shot peening of plasma nitrided steel, termed duplex SP/PN, is demonstrated. Specimens of 709M40 steel were individually plasma nitrided, shot peened, or duplex SP/PN treated. Fretting fatigue properties of the surface engineered specimens were evaluated. Surface roughness, residual stress, and hardening effect following the various surface treatments were examined and compared. It has been found that the duplex treatment can significantly improve the fretting fatigue strength of the investigated low alloy steel. Under the present testing conditions, the duplex SP/PN treatment increased the fretting fatigue strength (at 10⁷ cycles) of 709M40 steel by more than 70% relative to the nitrided, 120% to the shot peened, and 500% to the untreated steel. The improvement has been explained in terms of the significantly increased surface hardness and compressive residual stress in the near surface region following the duplex SP/PN treatment. By analysing the stress distributions in a shot peened surface, the influence of surface roughness on fretting fatigue strength is also discussed.     

Effect of fluorine content on mechanical properties of sintered fluoridated hydroxyapatite

The effect of fluorine content, preparing method, and sintering temperature on both the bulk density and biaxial flexural strength of sintered fluoridated hydroxyapatite (FHA) was studied. Both uniaxially pressed un-milled (UPU) and cold isostatically pressed milled (IPM) FHA discs were sintered at temperatures between 1200∼1400 °C at an interval of 100 °C. It was found that the fluorine content had significant impact on the sintering behavior, densification, and mechanical properties of FHA discs. At a low fluorine content, the specimens decomposed between 1200–1400 °C, which resulted in a relatively low sintered density and biaxial flexural strength of the specimens. In comparison, the specimens with high fluorine content did not decompose even at the sintering temperature of 1400 °C. The sintered density and biaxial flexural strength of these specimens increased with the sintering temperature. The maximum sintered density and biaxial flexural strength of the UPU specimens were only 85% of the theoretical density and 45 MPa, respectively. In contrast, much higher sintered density (∼95% of the theoretical density) and mechanical strength (∼100 MPa) were attained for the specimens subjected to the cold isostatic pressing and ball milling. A close correlation between the sintered density and biaxial flexural strength of the specimens was revealed, where the biaxial flexural strength increased exponentially with the sintered density.     

Enhancement of mechanical properties and failure mechanism of electron beam welded 300M ultrahigh strength steel joints

In this study, four post-weld heat treatment (PWHT) schedules were selected to enhance the mechanical properties of electron beam welded 300M ultrahigh strength steel joints. The microstructure, mechanical properties and fractography of specimens under the four post-weld heat treatment (PWHT) conditions were investigated and also compared with the base metal (BM) specimens treated by conventional quenching and tempering (QT). Results of macro and microstructures indicate that all of the four PWHT procedures did not eliminate the coarse columnar dendritic grains in weld metal (WM). Whereas, the morphology of the weld centerline and the boundaries of the columnar dendritic grains in WM of weld joint specimens subjected to the PWHT procedure of normalizing at 970 °C for 1 h followed by conventional quenching and tempering (W-N2QT) are indistinct. The width of martensite lath in WM of W-N2QT is narrower than that of specimens subjected to other PWHT procedures. Experimental results indicate that the ductility and toughness of conventional quenched and tempered joints are very low compared with the BM specimens treated by conventional QT. However, the strength and impact toughness of the W-N2QT specimens are superior to those of the BM specimen treated by conventional QT, and the ductility is only slightly inferior to that of the latter.     

Effect of austenitizing temperature and cooling rate on the structure and properties of a ultrahigh strength low alloy steel

A 0.3C-CrMoV(ESR) steel is being developed primarily for making pressure vessels used for aerospace applications. Since it is important to understand the range of microstructures and mechanical properties that will be obtained in the heat affected zone of welds, the steel has been subjected to different austenitizing treatments (temperatures ranging from 925°C to 1250°C) followed by cooling at various rates to room temperature. It has been shown that the austenite grain size increased from about 10 to 250 μm as the austenitizing temperature is increased from 925°C to 1250°C (1 hr) and that the hardness, YS, UTS,% elongation and% reduction in area as well as CVN energy for 450°C tempered condition decrease as the austenitizing temperature is increased for all cooling rates (furnace cooling, air cooling, oil quenching, quenching and tempering at 450°C). This is attributed mainly to the increase in austenitic grain size. The ranges of microstructures that can be obtained in the heat-affected zone are massive ferrite, fine pearlite, upper as well as lower bainite and martensite. The Charpy impact energy for the oil-quenched steel tempered at 200°C, however, did not vary significantly with austenitizing temperature.     

Influence of irradiation temperature on microstructure of EU batch of ODS Eurofer97 steel irradiated with neutrons

Abstract

A TEM investigation of an EU batch of oxide dispersed strengthened (ODS) Eurofer97 steel specimens, irradiated to 1 and 3 dpa at 300, 450 and 550°C in high flux reactor at Petten, has been performed to understand the influence of irradiation temperature on the characteristics of irradiation defects and, eventually, on the resulting mechanical properties of this material. Specimens irradiated at 300°C revealed the presence of a high density of black dot damage and small self-interstitial atom (SIA) dislocation loops causing substantial hardening and embrittlement. In contrast, negligible black dot damage, low density of large SIA loops and networks of dislocations are observed in specimens irradiated at 450 and 550°C. The lath martensitic structure and ODS particles remain unaffected after irradiation in all specimens. These results are discussed in view of possible activation of defect annihilation mechanisms to explain the observed recovery of mechanical properties at high irradiation temperatures.     

Dynamic recrystallisation in hot deformed oxide dispersion strengthened MA956 and MA957 steels

Abstract

The hot deformation behaviour of the oxide dispersion strengthened stainless steels MA956 and MA957 has been studied. The alloys are made by a mechanical alloying process which leaves them in a very fine grained, cold deformed state immediately after consolidation. It is found that deformation is accompanied by dynamic recrystallisation, even when the deformation temperatures are far less than the ordinary recrystallisation temperatures of the two alloys. These and other results on the strength and anisotropy of the alloys are interpreted in terms of their microstructures.

MST/3043     

Evolution of microstructure and mechanical properties during quenching and tempering of ultrahigh strength 0.3C Si–Mn–Cr–Mo low alloy steel

Effects of quenching and tempering treatments on the development of microstructure and mechanical properties of ultrahigh strength 0.3C Si–Mn–Cr–Mo low alloy steel were investigated. Samples were austenitized at 1123–1323 K for 2400 s and oil quenched (OQ) to produce mixed microstructures. Tempering was carried out at 473–773 K for 2–3 h. Phase transformation temperatures were measured using dilatometer. The microstructures were characterized using optical and scanning electron microscope. SEM–EDS analysis was carried out to determine the type and size of non-metallic inclusions. Volume percent of retained austenite was measured by X-ray diffraction technique. Hardness, tensile properties, and impact energies were also determined for all heat treated conditions. Fractography of impact specimens were done using stereomicroscope and SEM. The results showed that newly developed steel exhibited peak hardness, yield strength, and tensile strength of about 600 HV, 1760 MPa, and 1900 MPa, respectively, when OQ from 1203 K and tempered in between 473 and 573 K, combined with adequate ductility and impact toughness. Decrease in hardness and strength was observed with increasing tempering temperature whereas the impact energy was stable up to 623 K, however, impact energy was found to decrease above 632 K due to temper martensite embrittlement.