Friction and wear behavior of graphite fiber-reinforced composites

Friction and wear behavior of continuous graphite fiber composites was studied for different fiber orientations against the sliding direction. The effect of fiber orientation on friction and wear of the composite and on deformation of the counterface was investigated experimentally. A pin on disk type testing machine was built and employed to generate friction and wear data. A graphite fiber composite plate was produced by the bleeder ply molding in an autoclave and machined into rectangular pin specimens with specific fiber orientations, i.e., normal, transverse, and longitudinal directions. Three different wear conditions were employed for two different periods of time, 24 and 48 hours. The wear track of the worn specimens and the metal counterface was examined and a scanning electron microscope (SEM) to observe the damaged fibers on the sliding surface of the specimen and wear film generation on the counterface. A wear mechanism of the continuous graphite fiber composite during sliding wear is proposed based on the experimental results.     

Crystallization of poly(hydroxybutrate-co-hydroxyvalerate) in wood fiber-reinforced composites

Wood fiber-reinforced composites were prepared from poly(hydroxybutyrate) (PHB) and poly(hydroxybutyrate-co-hydroxyvalerate) (PHB/HV) copolymers containing 9 and 24% valerate. The effects of fibers on crystallization were investigated. Thermomechanical pulp, bleached Kraft fibers, and microcrystalline cellulose filler were used as the reinforcing phase. The crystallization of PHB/HV in composite materials was examined using Modulated Differential Scanning Calorimetry (MDSC) and hot-stage microscopy. Hot-stage microscopy showed that polymer crystallites are nucleated on the fiber surface and that the density of nuclei was greater in fiber-reinforced composites than in unfilled material. Dynamic crystallization experiments showed that bleached Kraft, thermomechanical pulp, and microcrystalline cellulose increased the crystallization rate of PHB and PHB/HV both from the glass and melt. However, ultimate crystallinity determined from the heat of crystallization was the same in unreinforced and reinforced materials. The kinetics of PHB/HV crystallization were examined using nonisothermal Avrami-type analysis. Unreinforced and Kraft-reinforced PHB were characterized and compared with unreinforced PHB/9%HV. The Avrami exponent of crystallization, related to nucleation mechanism and growth morphology, is 2.0 for unreinforced PHB, 2.8 for kraft-reinforced PHB, and 3.0 for unreinforced PHB/9%HV. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 1785–1796, 1997     

Friction and wear properties of polyimide matrix composites reinforced with short basalt fibers

Short basalt fiber (BF) reinforced polyimide (PI) composites were fabricated by means of compression‐molding technique. The friction and wear properties of the resulting composites sliding against GCr15 steel were investigated on a model ring‐on‐block test rig under dry sliding conditions. The morphologies of the worn surfaces and the transfer films that formed on the counterpart steel rings were analyzed by means of scanning electron microscopy. The influence of the short BF content, load, and sliding speed on the tribological behavior of the PI composites was examined. Experimental results revealed that the low incorporation of BFs could improve the tribological behavior of the PI composites remarkably. The friction coefficient and wear rate decreased with increases in the sliding speed and load, respectively. The transfer film that formed on the counterpart surface during the friction process made contributions to reducing the friction coefficient and wear rate of the BF‐reinforced PI composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Chemical resistance of carbon fiber-reinforced poly(ether ether ketone) and poly(phenylene sulfide) composites

Studies have been conducted to investigate the aircraft fluid and chemical solvent resistance of the carbon fiber-reinforced poly(phenylene sulfide) (PPS) and poly(ether ether ketone) (PEEK) composites. The solvents and aircraft fluids utilized in this work include hydraulic fluid, paint stripper, JP-4 jet fuel, methyl ethyl ketone, and methylene chloride. The weight gain of the composites as a function of time is measured. Tensile and flexural strength, thermal behavior, and dynamic mechanical properties of the composites are examined. The alteration of crystallinity change of the composites is investigated by X-ray diffraction. It is found that paint stripper degraded the mechanical properties of the composites significantly. Furthermore, crystallization enhancement of the low crystallinity composites in the presence of solvents and aircraft fluids is also observed.     

Enhanced glass fiber-reinforced phenolphthalein poly(ether ketone) composites by blending poly(phenylene sulfide)

The mechanical properties of glass fiber-reinforced phenolphthalein poly(ether ketone)/ poly(phenylene sulfide) (PEK-C/PPS) composites have been studied. The morphologies of fracture surfaces were observed by scanning electron microscope. Blending a semicrystalline component, PPS, can improve markedly the mechanical properties of glass fiberreinforced PEK-C composites. These results can be attributed to the improvement of fiber/matrix interfacial adhesion and higher fiber aspect ratio. © 1996 John Wiley & Sons, Inc.     

Effects of hygrothermal aging on the fracture and failure behavior in short glass fiber-reinforced,toughened poly(butylene terephthalate) composites

The fracture response of injection molded short glass fiber (GF) reinforced and rubber-toughened poly(butylene terephthalate) (PBT) composites has been characterized by the fracture toughness (K_c) and energy (G_c), measured on static-loaded compact tension (CT) specimens. The related failure of the composites with 30 wt% GF reinforcement in as-received (AR), hygrothermally aged (HA) and re-dried (RD) states, respectively, was studied by acoustic emission (AE) and fractography. Tougheners were functionalized ethylene/acrylate (EAF), crosslinked acrylate (XAR) and core-shell type (CSR) rubbers, at 20 wt% in the composites. It was shown that both K_c and G_c decrease with hygrothermal aging at 90°C, and their values cannot be restored by subsequent drying. This is attributed to severe hydrolysis degradation of the PBT matrix. Deterioration in the fracture parameters was affected by the composition of the rubbery toughener: The toughness retention by EAF was superior to the other modifiers. The difference in the failure mode of the GF-PBT composites before and after hygrothermal aging was revealed by viewing the fracture surface of the CT-specimens in scanning electron microscope (SEM). Based on the fractographic results, changes in the AE amplitude envelopes are interpreted and discussed.     

Tensile properties of short sisal fiber-reinforced polyethylene composites

Sisal fibers (Agave-Veracruz) have been used as reinforcements in low-density polyethylene (LDPE). The influence of the processing method and the effect of fiber content, fiber length, and orientation on tensile properties of the composites have been evaluated. The fiber damage that normally occurs during blending of fiber and polyethylene by the meltmixing method is avoided by adopting a solution-mixing procedure. The tensile properties of the composites thus prepared show a gradual increase with fiber content. The properties also increased with fiber length, to a maximum at a fiber length of about 6 mm. Unidirectional alignment of the short fibers achieved by an extrusion process enhanced the tensile strength and modulus of the composites along the axis of fiber alignment by more than twofold compared to randomly oriented fiber composites. © 1993 John Wiley & Sons, Inc.     

Friction and wear behavior of proton‐implanted phenolphthalein poly(ether sulfone)

Blocks of phenolphthalein poly(ether sulfone) (PES‐C) were implanted with 110 keV protons in four doses: 1 × 10¹⁴, 5 × 10¹⁴, 2.5 × 10¹⁵, and 1.25 × 10¹⁶ ions/cm². The structures of the pristine and implanted PES‐C blocks were characterized by FTIR–ATR and X‐ray photoelectron spectroscopy (XPS), whereas their friction and wear behavior were investigated with an M‐2000 friction and wear tester at room temperature in an ambient atmosphere. The results revealed that with an increased implantation dose, it took more time for the friction coefficient to become smaller and level off when the dose did not exceed 10¹⁶ ions/cm². At the highest dose, 1.25 × 10¹⁶ ions/cm², the friction coefficient started smaller but increased quickly and leveled off at a higher number. In addition, the wear rate first increased and then decreased. When the dose exceeded 10¹⁶ ions/cm², the wear rate of the sample showed an obvious decrease. The FTIR–ATR spectra showed that partial degradation took place on the surface of PES‐C after proton implantation, and when the dose reached or exceeded 2.5 × 10¹⁵ ions/cm², a new broad peak between 1600 and 1800 cm^?1 appeared, showing that a carbon‐rich structure had formed on the sample surface. XPS analyses justified the FTIR–ATR results, including the formation of amorphous carbon and the partial degradation, which was responsible for the variety of friction and wear behaviors of PES‐C. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3116–3119, 2006     

Synthesis and characterization of novel benzhydrol-containing poly(amide-imide)s

A series of novel benzhydrol-containing poly(amide-imide)s (PAIs) have been prepared from a new diimide-dicarboxylic acid, N,N′-bis(4-hydroxycarbonyl)-benzhydrol-3,3′,4,4′-tetracarboxydiimide (BHTDA-DIA), with various diamines by direct polycondensation using triphenyl phosphite and pyridine as condensing agents. The polymers obtained had inherent viscosities of 0.35–0.96 dl g⁻¹. All these PAIs, except polymer PAI-2, were soluble in N-methyl-2-pyrrolidinone and N,N-dimethylacetamide containing LiCl (1 wt%). Tough and flexible PAI films could be obtained by casting PAIs from their DMAc or NMP solutions, except for polymer PAI-2. The polymer films had a tensile strength of 93–111 MPa, an elongation at break range of 4–6%, and an initial modulus range of 2.7–3.8 GPa. The glass transition temperatures of most polymers were found to be above 255 °C. These polymers were fairly stable up to a temperature around or above 400 °C, and lost 10% weight in the range 426–507 °C in nitrogen and 423–515 °C in air. © 1999 Society of Chemical Industry     

Synthesis and characterization of organosoluble luminescent poly(amide-imide)s

Poly(amide-imide)s (PAIs) were synthesized from 9,9’-bis(4-aminophenyl)fluorene (APF) and different diimide-dicarboxylic acids (DIDA). The aromatic fluorene group is isolated by DIDA. The structure of the polymer was confirmed by ¹H NMR, ¹³C NMR, and FTIR. These PAIs were soluble in polar aprotic solvents, such as N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, and dimethyl sulfoxide. The crystallinity of the polymers is estimated by means of wide-angle X-ray diffraction. The resultant PAIs exhibited nearly amorphous nature. Thermal stability of the PAIs was characterized by differential scanning calorimetry and thermogravimetric analysis. No obvious glass transition temperatures were detected and the 5% weight loss temperatures of the PAIs were in the range 296–453 °C in nitrogen. The optical properties were studied by Ultraviolet–visible (UV/VIS) spectra and photoluminescent (PL) in solution and film states. The results show similar absorbance and emission to those of the constituting APF monomer. The highest occupied molecular orbital (HOMO) and lowest occupied molecular orbital (LUMO) were estimated from cyclic voltammograms. The values of HOMO and LUMO are -6.67 to -6.72, and -3.54 to -3.58, respectively. Their optical and electrochemical properties are not changed significantly by different DIDA.     

Friction and wear properties of NBR/PVC composites

Acrylonitrial butadiene rubber (NBR)/Polyvinyl chloride (PVC) composites with different PVC content were prepared. The effect of PVC content on the mechanical strength and tribological properties of the NBR/PVC composites was investigated. The morphologies of the worn traces and debris of NBR/PVC composites and worn traces of mating ball were observed using a scanning electron microscope (SEM). It was found that the friction and wear of NBR/PVC was lower than that of NBR without PVC. The NBR/PVC composite with 30% PVC content showed the best synthetic mechanical and tribological properties. The inferior elastic properties and the lesser deformation under the applied load of composites with PVC resulted in hysteric force and adhesion force decrease, which leading to a lower friction and wear of NBR/PVC composites. The frictional failure unit of NBR70/PVC30 composite being smaller should be an important reason of the wear of the composite being lowest. The lubricating effect of PVC played an important role in decreasing the friction coefficient and wear of NBR/PVC composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Stress relaxation in short jute fiber-reinforced nitrile rubber composites

Stress relaxation measurements in tension have been made on nitrile rubber vulcanizates containing short jute fibers. The effects of strain level, bonding system (silica-resorcinol-hexa), fiber orientation, fiber content, temperature, and prestraining on the rate of stress relaxation have been investigated. Existence of a relaxation mechanism within the first 200 s is reported.     

Friction and wear behavior of alumina-based graphene and CNFs composites

Alumina – carbon nanofibers (CNF) and alumina – graphene oxide (GO) composites were prepared by spark plasma sintering using freeze-dried powders prepared from optimized suspensions of the mixtures. The tribological behavior was studied using the ball-on-disk technique in dry sliding at ambient conditions and compared to a monolithic alumina used as a reference. At low loads there was little difference between friction and wear behavior, whereas at moderate loads the composites showed a noticeable reduction in wear rate over monolithic alumina, five and 2.5 times for the GO and the CNF composite respectively; the friction coefficient slightly decreased for the alumina – GO material. This behavior is related to the presence of a carbon-rich protecting tribofilm. The film present in the alumina – GO showed better tribological performance due to the absence of coalescence of cracks that led to delamination events in the case of the alumina – CNF composite.     

Effect of physical aging on the toughness of carbon fiber-reinforced poly(ether ether ketone) and poly(phenylene sulfide) composites. I

The effect of physical aging on the penetration impact toughness and Mode I interlaminar fracture toughness of continuous carbon fiber (C.F.) reinforced poly(ether ether ketone) (PEEK) and poly(phenylene sulfide) (PPS) composites has been investigated by using an instrumented falling weight impact (IFWI) technique and a double cantilever beam (DCB) test. Composite materials studied are aged below their glass transition temperature (T_g) at various periods. Initiation force and energy of damage, failure propagation energy, impact energy and ductility index (D.I.) are reported. The Mode I critical value of strain energy release rate (G_IC) of the unidirectional carbon fiber-reinforced PEEK (APC-2) composites is obtained. Results show that aging has a significant effect on the toughness of both composite materials. Energy absorbed during impact decreases with the increase of aging temperature and period. The PEEK/C.F. composites exhibit a higher retention of impact toughness than that of the PPS/C.F. composites after aging; however, the PPS/C.F. composites show a much higher ductility index. The Mode I fracture mechanism of the APC-2 composite is a combination of stable and unstable failure and shows a “stick-slip” behavior. Owing to the formation of a relative rigid structure, the fracture toughness (G_IC) of APC-2 decreased with the increase of aging temperature and period.     

Preparation of poly(amide-imide)s derived from biphenyltetracarboxylic dianhydrides

Four new diimide-dicarboxylic acids (I–IV) were prepared by condensation of s- or a-BPDA with para- or meta-aminobenzoic acid. A series of aromatic poly(amide-imide)s containing these diimide-dicarboxylic units was prepared by three methods: (1) acid chloride method, (2) triphenylphosphite method, and (3) one-pot method. A typical polymer of the series is readily soluble in polar aprotic solvents such as N-methyl-2-pyrrolidone (NMP), dimethylsulfoxide (DMSO), and pyridine (py) and could be cast into tough and flexible films. These were characterized by inherent viscosity, differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA) measurements. The glass transition temperatures of these polymers were in the range of 220–290°C, and the 5% weight loss temperatures were 450–500°C. Films prepared by casting from polymer solutions exhibited good tensile properties. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 63: 865–873, 1997     

One-pot synthesis of glucose functionalized multi-walled carbon nanotubes: Dispersion in hydroxylated poly(amide-imide) composites and their thermo-mechanical properties

Multi-wall carbon nanotubes (MWCNTs) were functionalized with glucose using a covalent, non-specific functionalization approach. Fourier-transformed infrared spectroscopy, X-ray diffraction (XRD), thermogravimetric analysis (TGA), field emission scanning electron microscopy (FE-SEM), and transmission electron microscopy (TEM) confirmed that glucose structures were covalently attached to CNTs. Hydroxylated poly(amide-imide) (PAI)-based composites were developed by dispersing of glucose-functionalized MWCNTs (MWCNTs-Gl) as reinforcement in different concentrations varying from 5 to 15 wt.%. Nanocomposites have slightly higher degree of crystallinity than neat PAI and their thermo-oxidative stability was significantly affected by the addition of MWCNTs-Gl. According to mechanical tensile tests, the tensile strength and the Young's modulus of the MWCNT-Gl/PAI composites were increased with increasing MWCNTs-Gl content. The tensile strength remarkably increased from 81 to 129 MPa, which was about 59% higher than that of the neat PAI, with the addition of MWCNT-Gl contents within 15 wt.% and the elongation at break decreased about 0.2% at a 5 wt.% loading of MWCNT-Gl in comparison with the pure PAI film.     

Effect of particulate fillers on short jute fiber-reinforced natural rubber composites

The effect of carbon black on the processing characteristics and physical properties of jute fiber-reinforced composites and the role of silica and carbon black in promoting the adhesion between jute fiber and natural rubber have been studied. It was found that presence of silica is not essential to develop adhesion between fiber and rubber in the presence of carbon black. However, silica and carbon black can improve adhesion by minimizing the resin formation and controlling it to a low molecular weight species. Processing properties like green strength and mill shrinkage are improved by the addition of fiber. Carbon black does not affect mill shrinkage, but improves the green strength. Breakage of jute fiber during mixing is severe, but the extent of breakage is not affected by the presence of carbon black. The minimum loading of fiber to achieve reinforcement is reduced in the presence of carbon black. It was also found that the presence of clay in jute fiber rubber composites impairs the properties. Scanning electron microscopy (SEM) has been used to assess the failure criteria.     

Synthesis and characterization of polyamides and poly(amide-imide)s based on ether-sulfone-diamines

A series of polyamides and poly(amide-imide)s were prepared by the direct polycondensation of 4,4′-[sulfonylbis(1,4-phenyleneoxy)]dianiline or 4,4′-[sulfonylbis(2,6-dimethyl-1,4-phenyleneoxy)]dianiline with aromatic dicarboxylic acids and phthalimide unit-bearing dicarboxylic acids in a N-methyl-2-pyrrolidone (NMP) solution containing dissolved calcium chloride using triphenyl phosphite and pyridine as condensing agents. The inherent viscosities of the resulting polymers were above 0.45 dL/g and up to 1.70 dL/g. Except for the polyamides derived from terephthalic acid and 4,4′-biphenyldicarboxylic acid, all the other polyamides and all poly(amide-imide)s were readily soluble in polar organic solvents such as NMP, N, N-dimethylacetamide (DMAc), N,N-dimethylformamide (DMF), dimethyl sulfoxide (DMSO), and m-cresol, and afforded transparent and tough films by solution-casting. Most of the polymers showed distinct glass transition on their differential scanning calorimetry (DSC) traces and their glass transition temperatures (T_g) stayed between 140–264 °C. The methyl-substituted polymers showed higher T_gs than the corresponding unsubstituted counterparts. The results of the thermogravimetry analysis (TGA) revealed that all the methyl-substituted polymers showed lower initial decomposition temperatures than the unsubstituted ones.     

Crystallization of fiber-reinforced poly(phenylene sulfide) composites. I. Experimental studies of crystallization rates and morphology

The isothermal crystallization from the melt of unreinforced poly(phenylene sulfide) (PPS) and of model carbon, aramid, and glass-fiber-reinforced PPS composites was studied by differential scanning calorimetry and optical microscopy. Crystallization was studied as a function of temperature, and the fiber contents in the composites were varied over a wide range. The results indicate that the influence of fibers on PPS crystallization is not only fiber specific, but also strongly dependent on the surface treatment (size). In general, fiber-reinforced systems crystallized faster than unreinforced (PPS), and the degree of crystallinity was less under comparable crystallization conditions. It was also observed that the rate of crystallization was enhanced in those systems which exhibited transcrystallinity in thin PPS film/single fiber composites as compared to those systems which did not exhibit transcrystallinity. Furthermore, the degree of crystallinity showed a nonlinear crystallization temperature dependence for those systems that exhibited transcrystallinity.