硫酸-糖蜜酒精废液浸出软锰矿的动力学(英文)

The kinetics of reductive leaching of manganese from low grade pyrolusite in dilute sulfuric acid in the presence of molasses alcohol wastewater was investigated. The shrinking core model was applied to quantify the effects of reaction parameters on leaching rate. The leaching rate increases with reaction temperature, concentrations of H 2 SO 4 and organic matter in molasses alcohol wastewater increase and ore particle size decreases. The leaching process follows the kinetics of a shrinking core model and the apparent activation energy is 57.5 kJ·mol –1 . The experimental results indicate a reaction order of 0.52 for H2SO4 concentration and 0.90 for chemical oxygen demand (COD) of molasses alcohol wastewater. It is concluded that the reductive leaching of pyrolusite with molasses alcohol wastewater is controlled by the diffusion through the ash/inert layer composed of the associated minerals.     

Effects of mechanical activation on the digestion of ilmenite in dilute H2SO4

The commercial sulfate process for pigment production uses concentrated sulfuric acid(N 85 wt% H_2SO_4) as feeding material and discharges 8–10 tons of spend dilute acid(20 wt% H_2SO_4) per ton of product. Re-using spend acid to leach ilmenite can cut the waste emission and save fresh feeding acid. However, the leaching reaction with dilute acid is very slow and the digestion efficiency is fairly low. This paper describes a wet-milling process to enhance the dilute-acid leaching of ilmenite that makes it possible to produce TiO_2 pigment in a more environmentally benign routine. The leaching kinetic study of unmilled ilmenite, dry milled 60 min ilmenite and wet milled 60 min ilmenite was conducted by revision of the shrinking core model(SCM), incorporation of particle size distribution(PSD) into SCM. The results revealed that mechano-chemical activation method significantly increased the leaching efficiency of titanium from 36% to 76% by reducing the particle size and increasing the reaction contact area. On the other hand, the milling process increased the lattice deformation and amorphization of crystalline, which lowered the activation energies in the leaching process. Compared with dry milling operation, wet milling is more effective, the particle size distribution of wet-milled ilmenite was much narrower, smaller, and more uniform. Wet milling of ilmenite makes the leaching reaction with dilute acid(60 wt% H_2 SO_4) practicable and the re-use of spend acid becomes possible and economical.     

废旧混合锂电池正极材料还原酸浸行为研究

针对废旧混合锂电池正极材料中有价金属元素镍钴锰的高效分离浸出,设计开发了2种不同混合废料体系：LiCoO₂与Li （Ni_1/3Co_1/3Mn_1/3） O₂、LiMn₂O₄与Li （Ni_1/3Co_1/3Mn_1/3） O₂,研究了还原剂用量、硫酸初始浓度、浸出温度、液固比对浸出过程的影响。LiCoO₂与Li （Ni_1/3Co_1/3Mn_1/3） O₂混合废料较适宜浸出参数为：浸出温度80℃、反应时间90 min、H₂SO₄浓度2.3 mol·L^-1,液固比R=8 mL·g^-1、还原剂Na₂SO₃用量=1.2倍理论量;LiMn₂O₄与Li （Ni_1/3Co_1/3Mn_1/3） O₂组成的混合废料的较适宜浸出实验参数为：浸出温度60℃、反应时间90 min、H₂SO₄浓度2.3 mol·L^-1,R=8 mL·g^-1、还原剂Na₂SO₃用量=1.2倍理论量。得到的浸出规律为混合锂离子电池正极废料回收工艺的广泛适应性提供了参考思路。     

硫酸盐熔融反应法从钛铁矿中提取钛的研究

以海南万宁的钛铁矿和硫酸铵为主要原料,通过熔融反应法使钛铁矿中的钛转化为易溶于稀酸的硫酸氧钛,用稀硫酸浸取,达到提高钛浸取率的目的。考察了硫酸铵加入量、焦硫酸钾加入量、反应温度、稀硫酸浸取浓度对钛浸取率的影响。实验结果表明：硫酸铵和焦硫酸钾的加入量、反应温度对钛浸取率的影响较大。提高钛浸取率的最佳条件为：m（钛铁矿）∶m（硫酸铵）∶m（焦硫酸钾）=1∶6∶0.5,反应温度为450 ℃,保温时间为30 min,稀硫酸浸取浓度为2.32 mol/L,在此条件下钛的浸取率达到96.82%。     

IN SITU LEACHING OF URANIUM USING DILUTE SULFURIC ACID AND MOLECULAR OXYGEN

The technical feasibility of in situ uranium leaching using dilute sulfuric acid and molecular oxygen has been assessed and the important process parameters examined by use of laboratory high pressure leaching columns.

The dilute H₂SO₄/O₂ lixiviant was effective in leaching uranium from the ore samples tested. The leaching process was chemical reaction rate limited and can be represented using pseudo first-order kinetics. The leaching rate constant is proportional to the proton concentration of the lixiviant.

Much of the uranium was leached from the ore before decomposition of carbonate minerals by the acid was complete. Acid consumption per pound of U₃O₈ increased sharply as the uranium recovery level exceeded 70%. There appears to be a minimum oxygen pressure for effective uranium leaching. A pressure of 2758 KPa was adequate for the ore samples tested     

Manganese leaching in high concentration flue gas desulfurization process with semi-oxidized manganese ore

Manganese leaching during high concentration flue gas desulfurization process with semi-oxidized manganese ore was studied in this paper. It was found that there were different reaction pathways among which MnO_2,Mn_2O_3 and MnCO_3 in semi-oxidized manganese ore during flue gas desulphurization and manganese leaching.High SO_2 concentration facilitated redox reaction between MnO_2 and SO_2, and high concentration of H_2SO_4 accelerated MnCO_3/Mn_2O_3 leaching from semi-oxidized ore. Kinetics study showed that manganese leaching in flue gas desulfurization process with semi-oxidized ore was controlled by a mixed-control model, that is the surface chemical reaction and mass diffusion dominated both the oxidation of SO_2 and manganese leaching process. The apparent activation energy was 13.05 k J·mol~(-1) and the reaction orders with respect to SO_2 and H_2SO_4 concentration were 1.38 and 0.10, respectively. Finally, a semi-empirical rate equation based on shrinking core model was derived to describe the process.     

Preparation of nanosized Mn3O4/SBA-15 catalyst for complete oxidation of low concentration EtOH in aqueous solution with H2O2

A new heterogeneous Fenton-like system consisting of nano-composite Mn₃O₄/SBA-15 catalyst has been developed for the complete oxidation of low concentration ethanol (100 ppm) by H₂O₂ in aqueous solution. A novel preparation method has been developed to synthesize nanoparticles of Mn₃O₄ by thermolysis of manganese (II) acetylacetonate on SBA-15. Mn₃O₄/SBA-15 was characterized by various techniques like TEM, XRD, Raman spectroscopy and N₂ adsorption isotherms. TEM images demonstrate that Mn₃O₄ nanocrystals located mainly inside the SBA-15 pores. The reaction rate for ethanol oxidation can be strongly affected by several factors, including reaction temperature, pH value, catalyst/solution ratio and concentration of ethanol. A plausible reaction mechanism has been proposed in order to explain the kinetic data. The rate for the reaction is supposed to associate with the concentration of intermediates (radicals: OH, O₂⁻ and HO₂) that are derived from the decomposition of H₂O₂ during reaction. The complete oxidation of ethanol can be remarkably improved only under the circumstances: (i) the intermediates are stabilized, such as stronger acidic conditions and high temperature or (ii) scavenging those radicals is reduced, such as less amount of catalyst and high concentration of reactant. Nevertheless, the reactivity of the presented catalytic system is still lower comparing to the conventional homogenous Fenton process, Fe²⁺/H₂O₂. A possible reason is that the concentration of intermediates in the latter is relatively high.     

Resistance of sodium polyphosphate-modified fly ash/calcium aluminate blend cements to hot H2SO4 solution

Sodium polyphosphate-modified Class F fly ash/calcium aluminate blend (SFCB) cements were prepared at room temperature and their resistance to hot acid erosion was evaluated by submerging them in H₂SO₄ solution (pH 1.6) at 90°C. Sodium polyphosphate preferentially reacted with calcium aluminate cement (CAC) to form amorphous Ca(HPO₄).xH₂O and Al₂O₃.xH₂O gel, rather than fly ash. These amorphous reaction products, which bound the partially reacted and unreacted CAC and fly ash particles into a coherent mass, were responsible for strengthening and densifying the SFCB specimens at room temperature, playing an essential role in mitigating their acid erosion. In these cements, the extent of acid erosion depended primarily on the ratio of fly ash/CAC; namely, those with a higher ratio underwent a severe erosion. This effect was due to the formation of a porous structure, which allowed acid to permeate the cement easily, diminishing the protective activity of Ca(HPO₄).xH₂O and Al₂O₃.xH₂O gel against H₂SO₄.     

新型纳米SO42-/TiO2催化剂制备及催化合成醋酸丁酯

采用高压水热法合成纳米锐钛矿相TiO₂前驱体,通过H₂SO₄溶液浸渍制备系列新型SO₄^2-/TiO₂催化剂,采用XRD、TG-DTG和TEM对其结构和形貌进行表征,并用于催化醋酸与正丁醇的酯化反应,考察H₂SO₄溶液浓度、浸渍时间和反应时间对酯化率的影响。结果表明,在H₂SO₄浓度1 mol·L^-1、浸渍时间12 h和反应时间180 min条件下,酯化率高达99.2%,催化剂具有优异的催化性能和较佳的重复使用性。     

燃煤电厂废旧SCR脱硝催化剂中TiO2载体的回收与再利用

以燃煤电厂废弃SCR脱硝催化剂为研究对象,考察了浸出时间、温度、液固比和NaOH浓度对碱浸过程Al、Si、V、W、Ti等元素浸出率以及浸出渣比表面积、孔容的影响。结果表明,碱浸的最优工艺条件为反应时间180 min、温度160℃、液固比15 ml·g^-1、NaOH浓度2.5 mol·L^-1。在最优工艺条件下得到的浸出渣主要成分为锐钛矿型TiO₂,经稀硫酸洗涤后作为载体,通过负载与新鲜催化剂相同含量的WO₃和V₂O₅,制备了V₂O₅-WO₃/TiO₂催化剂。对催化剂进行脱硝活性评价,结果表明,再生载体制备的催化剂脱硝活性恢复至新鲜催化剂水平,300℃时NO转化率达到97.8%,且具有良好的抗硫抗水性。     

酸浸法提取粉煤灰中氧化铝溶出规律的研究

酸浸法是粉煤灰提铝的主要方法之一。介绍了一种提取粉煤灰中氧化铝的方法,用不同浓度的硫酸作溶剂,用氟化钠作助溶剂,通过一定配比加入粉煤灰中反应。实验结果表明,当温度为沸腾温度、氟化钠添加量为0、硫酸浓度为12 mol/L、溶出时间为150 min时,氧化铝的溶出率可达80.19%。该工艺反应在低温常压下进行,避免了高温烧结工艺,节约了能源,降低了成本,具有较高的实用价值。     

ZrOCl_2-H_2SO_4/γ-Al_2O_3催化剂的制备及对1-丁烯齐聚反应的催化性能

以γ-Al_2O_3为载体,负载Zr OCl_2和H_2SO_4制备Zr OCl_2-H_2SO_4/γ-Al_2O_3催化剂,并用于1-丁烯齐聚反应。采用气相色谱在线分析,确定产物组成,考察制备条件对催化剂催化活性的影响,通过1-丁烯转化率和主产物选择性确定适宜的反应条件。结果表明,在Zr OCl_2和H_2SO_4负载质量分数为4.5%和焙烧温度500℃条件下制备的催化剂,在反应温度140℃、1-丁烯液时空速2 h-1和N2分压1.4 MPa条件下,表现出较好的催化活性,1-丁烯转化率96.77%,产物以二聚体(C8)为主,选择性85.99%。该催化剂失活后容易再生,且催化活性良好,1-丁烯转化率92.73%,C8选择性86.73%。     

刚柔组合桨强化软锰矿浸出过程的反应动力学特性

在软锰矿湿法浸出过程中,采用传统搅拌桨反应器,容易出现流体“打旋”现象,导致传质效果差,进而降低反应效率。因而,本研究将刚柔组合桨应用于软锰矿的还原浸出过程,强化浸出过程的传质行为,提高锰矿浸出率。结果表明,在黄铁矿与软锰矿质量比为0.20,硫酸浓度为1.5 mol/L,液固比为10,温度为363 K下,软锰矿中锰的浸出率达到90.12%,与传统桨叶相比,锰浸出率提高5.5%。同时,研究发现浸出过程遵循核收缩模型且受表面化学反应控制,黄铁矿与软锰矿质量比、初始硫酸浓度、液固比的反应级数分别为1.2679、0.4182、1.1959,反应动力学方程为1- （1-X）^1/3=0.96×10³（m_{\mathrm{F}\mathrm{e}{\mathrm{S}}_{\mathrm{2}}}/m_{\mathrm{M}\mathrm{n}{\mathrm{O}}_{\mathrm{2}}}）^1.2679 [H₂SO₄]^0.4182（L/S）^1.1959exp（-41.75 ×10³/RT）t,浸出反应的表观活化能为41.75 kJ/mol。刚柔组合桨体系下的软锰矿浸出反应表观活化能相比传统搅拌体系下的软锰矿浸出反应表观活化能的文献报道值降低4.515~20.54 kJ/mol。     

Lean NOx reduction with CO + H2 mixtures over Pt/Al2O3 and Pd/Al2O3 catalysts

The reduction of NO_x by hydrogen under lean burn conditions over Pt/Al₂O₃ is strongly poisoned by carbon monoxide. This is due to the strong adsorption and subsequent high coverage of CO, which significantly increases the temperature required to initiate the reaction. Even relatively small concentrations of CO dramatically reduce the maximum NO_x conversions achievable. In contrast, the presence of CO has a pronounced promoting influence in the case of Pd/Al₂O₃. In this case, although pure H₂ and pure CO are ineffective for NO_x reduction under lean burn conditions, H₂/CO mixtures are very effective. With a realistic (1:3) H₂:CO ratio, typical of actual exhaust gas, Pd/Al₂O₃ is significantly more active than Pt/Al₂O₃, delivering 45% NO_x conversion at 160 °C, compared to >15% for Pt/Al₂O₃ under identical conditions. The nature of the support is also critically important, with Pd/Al₂O₃ being much more active than Pd/SiO₂. Possible mechanisms for the improved performance of Pd/Al₂O₃ in the presence of H₂+CO are discussed.     

Inhibition effect of H2O on V2O5/AC catalyst for catalytic reduction of NO with NH3 at low temperature

The inhibition effect of H₂O on V₂O₅/AC catalyst for NO reduction with NH₃ is studied at temperatures up to 250 °C through TPD, elemental analyses, temperature-programmed surface reaction (TPSR) and FT-IR analyses. The results show that H₂O does not reduce NO and NH₃ adsorption on V₂O₅/AC catalyst surface, but promotes NH₃ adsorption due to increases in Brønsted acid sites. Many kinds of NH₃ forms present on the catalyst surface, but only NH₄⁺ on Brønsted acid sites and a small portion of NH₃ on Lewis acid sites are reactive with NO at 250 °C or below, and most of the NH₃ on Lewis acid sites does not react with NO, regardless the presence of H₂O in the feed gas. H₂O inhibits the SCR reaction between the NH₃ on the Lewis acid sites and NO, and the inhibition effect increases with increasing H₂O content. The inhibition effect is reversible and H₂O does not poison the V₂O₅/AC catalyst.     

Effect on cathodic reduction of β-PbO2 in sulfuric acid solution of surface concentration of Pb ions formed on β-PbO2

The discharge reaction of positive electrode of lead-acid battery was investigated with the rotating ring-disc electrode. The large supersaturation of Pb²⁺ ion on the electrode surface was obtained during discharge of initial period and the PbSO₄ nuclei was formed. The precipitation of PbSO₄ proceeded smoothly in the presence of PbSO₄ nuclei. In the steady state, the colloidal PbSO₄ film on the electrode surface of which stability depended on the concentrations of sulfuric acids was formed from the dissolving Pb²⁺ ions. Especially its stability in 1.0 M H₂SO₄ was so low that the concentration of Pb²⁺ ions during discharge was the largest of those in any other sulfuric acids, so that the effect of the film on the overpotential during galvanostatic discharge is the smallest, as discussed in a following paper[1].

The particle sizes of PbSO₄ precipitated during discharge were related to the concentration of Pb²⁺ ions on the electrode. These sizes increased with increasing concentration of Pb²⁺ ions. If the discharge capacity is limited by the passivation with PbSO₄ crystal, the use of 1.0 M H₂SO₄ as the electrolyte of lead-acid battery may be favoured.     

The kinetics of phenol decomposition under UV irradiation with and without H2O2 on TiO2, Fe–TiO2 and Fe–C–TiO2 photocatalysts

H₂O₂ used in the photo-Fenton reaction with iron catalyst can accelerate the oxidation of Fe²⁺ to Fe³⁺ under UV irradiation and in the dark (in the so called dark Fenton process). It was proved that conversion of phenol under UV irradiation in the presence of H₂O₂ predominantly produces highly hydrophilic products and catechol, which can accelerate the rate of phenol decomposition. However, while H₂O₂ under UV irradiation could decompose phenol to highly hydrophilic products and dihydroxybenzenes in a very short time, complete mineralization proceeded rather slowly. When H₂O₂ is used for phenol decomposition in the presence of TiO₂ and Fe–TiO₂, decrease of OH radicals formed on the surface of TiO₂ and Fe–TiO₂ has been observed and photodecomposition of phenol is slowed down. In case of phenol decomposition under UV irradiation on Fe–C–TiO₂ photocatalyst in the presence of H₂O₂, marked acceleration of the decomposition rate is observed due to the photo-Fenton reactions: Fe²⁺ is likely oxidized to Fe³⁺, which is then efficiently recycled to Fe²⁺ by the intermediate products formed during phenol decomposition, such as hydroquinone (HQ) and catechol.     

Phenol cogeneration with electricity by using in situ generated H2O2 in a H2–O2 PEMFC reactor

In the present work, direct hydroxylation of benzene to phenol by using in situ generated H₂O₂ with electricity cogeneration was carried out in a proton exchange membrane fuel cell (PEMFC) reactor. Phenol was produced only when there was current through the external circuit. No other organic products were detected during this electrochemical process. A rotating ring-disc electrode (RRDE) technique was used to quantitatively detect the intermediate H₂O₂ in an acid electrolyte solution at different potentials and temperatures. The RRDE studies showed that the in situ generated H₂O₂ may play a crucial role during the formation of phenol. The formation rate of phenol could be controlled by adjusting the current or cell potential.     

The homogeneous nucleation rates of H2SO4-H2O aerosol particles in air

The homogeneous nucleation rates for H₂SO₄---H₂O solution droplets at 25, 0 and −55°C are calculated and plotted as a function of H₂SO₄ concentration and H₂O concentration. The plotted contours are very useful for quick estimates of the nucleation rates of H₂SO₄---H₂O aerosols in smog chambers, polluted atmospheres and the stratosphere under different environmental conditions. The effect of the uncertainty in the saturated vapor pressure of H₂SO₄ on the nucleation rate is also discussed.     

光照条件下Na2CO3/H2O2协同降解偶氮染料研究

本研究主要在光照条件下,利用Na₂CO₃/H₂O₂反应体系降解偶氮染料酸性橙8(AO 8),考察了光照条件对AO 8降解的影响,探究了不同活性基团对AO 8降解的贡献。结果表明,在光照条件下Na₂CO₃和H₂O₂可以产生协同效应,与单独加入Na₂CO₃或H₂O₂相比,能够有效促进偶氮染料AO 8的降解。在优化条件下,该体系中AO 8的降解率达到73.83%。同时研究分析了不同活性基团在AO 8降解过程中的作用,其中贡献率表现依次为CO₃·^->HO·>O₂·^->¹O₂。本研究结果可为偶氮染料废水的处理提供了一条新的途径。