The effects of different cement dosages, slumps, and pumice aggregate ratios on the thermal conductivity and density of concrete

Thermal conductivity coefficients of concretes made up of mixtures of pumice aggregate (PA) and normal aggregate were measured. To determine the effect of PA ratio, different cement dosage, and slumps on the thermal conductivity of concrete, 25%, 50%, 75%, and 100% pumice ratios were used in place of normal aggregate by volume, 200-, 250-, 350-, 400-, and 500-kg/m³ cement dosages, and 3±1-, 5±1-, and 7±1-cm slumps were used in this study. The analysis of the test results leads to the conclusion that PA decreased the density and thermal conductivity of concretes up to 40% and 46%, respectively. Increasing the cement dosage in the mixtures caused both density and thermal conductivity of the concrete to increase. The effect of slump on the density and thermal conductivity fluctuated.     

The effects of different fine and coarse pumice aggregate/cement ratios on the structural concrete properties without using any admixtures

Structural lightweight concrete solves weight and durability problems in buildings and structures. In order to produce the high strength concrete in the civil engineering applications, lightweight concrete mixtures containing the fine pumice aggregate (FPA) from Nev°ehir region in Turkey and coarse pumice aggregate (CPA) from Yali Island in the Eastern Mediterranean were tested and the research findings were discussed in this paper. To analyse the effects of FPA and CPA/cement ratios on the structural concrete engineering properties, the range of different pumice aggregate/cement (A/C) ratios of 2:1, 2 1/2:1, 3:1, 3 1/2:1 and 4:1 by weight and cement contents of 440, 375, 320, 280 and 245 kg/m³, respectively, were used to make pumice aggregate lightweight concrete (PALC) mixture testing samples with a slump of from 35 to 45 mm.The experimental research findings showed that PALC has strengths comparable to normal weight concrete, yet is typically 30-40% lighter. PALC showed the design flexibility and substantial cost savings by providing less dead load due to its lower density values. The properties, which increase in value and indicate the increasing quality with lower A/C ratios (high cement contents), are compressive strength, modulus of elasticity and density. Properties, which decrease in value and indicate the increasing quality, with lower A/C ratios are water absorption and carbonation depth. In all cases, lowering the A/C ratio (higher cement content) increases quality. The research showed that structural lightweight concrete can be produced by the use of fine and coarse pumice aggregates mixes without using any additions or admixtures.     

The effects of expanded perlite aggregate, silica fume and fly ash on the thermal conductivity of lightweight concrete

Thermal conductivity coefficients of concretes made up of mixtures of expanded perlite and pumice aggregates (PA) were measured. To determine the effect of silica fume (SF) and class C fly ash (FA) on the thermal conductivity of lightweight aggregate concrete (LWAC), SF and FA were added as replacement for cement by decreasing the cement weights in the ratios of 10%, 20% and 30% by weight.The highest thermal conductivity of 0.3178 W/mK was observed with the samples containing only PA and plain cement. It decreased with the increase of SF and FA as replacement for cement. The lowest value of thermal conductivity, which is 0.1472 W/mK, was obtained with the samples prepared with expanded perlite aggregate (EPA) replacement of PA and 70% cement+30% FA replacement of cement. Both SF and FA had a decreasing effect on thermal conductivity. EPA (used in place of PA) also induced a decrease of 43.5% in thermal conductivity of concrete.     

Properties of pumice aggregate concretes at elevated temperatures and comparison with ANN models

The mechanical properties and thermal conductivity of concretes including pumice aggregate (PA) exposed to elevated temperature were analyzed by thermal conductivity, compressive strength, flexure strength, dynamic elasticity modulus (DEM) and dry unit weight tests. PA concrete specimens were cast by replacing a varying part of the normal aggregate (0–2 mm) with the PA. All concrete samples were prepared and cured at 23 ± 10C lime saturated water for 28 days. Compressive strength of concretes including PA decreased that reductions were 14, 19, 25 and 34% for 25, 50, 75 and 100% PA, respectively. The maximum thermal conductivity of 1.9382 W/mK was observed with the control samples containing normal aggregate. The tests were carried out by subjecting the samples to a temperature of 0, 100, 200, 300, 400 500, 600 and 700 °C for 3 h, then cooling by air cooling or in water method. The results indicated that all concretes exposed to a temperature of 500 and 700 °C occurred a significant decrease in thermal conductivity, compressive strength, flexure strength and DEM. An artificial neural network (ANN) approach was used to model the thermal and mechanical properties of PA concretes. The predicted values of the ANN were in accordance with the experimental data. The results indicate that the model can predict the concrete properties after elevated temperatures with adequate accuracy. Copyright © 2016 John Wiley & Sons, Ltd.     

Influence of amount of recycled coarse aggregates and production process on properties of recycled aggregate concrete

In this study recycled coarse aggregates obtained by crushed concrete were used for concrete production. Four different recycled aggregate concretes were produced; made with 0%, 25%, 50% and 100% of recycled coarse aggregates, respectively. The mix proportions of the four concretes were designed in order to achieve the same compressive strengths. Recycled aggregates were used in wet condition, but not saturated, to control their fresh concrete properties, effective w/c ratio and lower strength variability. The necessity to produce recycled aggregate concrete with low-medium compressive strength was verified due to the requirement of the volume of cement. The influence of the order of materials used in concrete production (made with recycled aggregates) with respect to improving its splitting tensile strength was analysed. The lower modulus of elasticity of recycled coarse aggregate concretes with respect to conventional concretes was measured verifying the numeral models proposed by several researchers.     

Properties of volcanic pumice based cement and lightweight concrete

The results of investigations on the suitability of using volcanic pumice (VP) as cement replacement material and as coarse aggregate in lightweight concrete production are reported. Tests were conducted on cement by replacing 0% to 25% of cement by weight and on concrete by replacing 0% to 100% of coarse aggregate by volume. The physical and chemical properties of VP are critically reviewed to evaluate the possible influence on both fresh and hardened state of cement and concrete. The standard tests on different Portland cement-volcanic pumice powder (VPP) mixes provided encouraging results and showed good potential of manufacturing Portland volcanic pumice cement (PVPC) with higher setting time using up to 15% of VPP. The properties of volcanic pumice concrete (VPC) using different percentages of volcanic pumice aggregate (VPA) were evaluated by conducting comprehensive series of tests on workability, strength, drying shrinkage, surface absorption and water permeability. It is concluded that the VPC has sufficient strength and adequate density to be accepted as structural lightweight concrete. However, compared to control concrete, the VPC has lower modulus of elasticity and has more permeability and initial surface absorption.     

Development of lightweight aggregate geopolymer concrete with shale ceramsite

This paper developed a lightweight aggregate geopolymer concrete (LAGC) with shale ceramsite. 18 groups of LAGC specimens with 3 sand ratios (30%, 40% and 50%) and 6 aggregate contents (10%, 20%, 30%, 40%, 50% and 60%) were prepared. A series of static tests (dry density test and uniaxial compression test) and dynamic tests (ultrasonic pulse velocity test) were performed to achieve the dry density, compression strength and P-wave velocity. The effects of sand ratio and aggregate content on the dry density, compression strength and P-wave velocity were discussed. Two optimal mix proportions for the LAGC were proposed. The results show that the dry density and P-wave velocity increase as sand ratio increases. The compressive strength increases then decreases as sand ratio increases. In addition, the dry density and compressive strength decrease as aggregate content increases. The P-wave velocity increases as aggregate content increases. The LAGC with the sand ratio of 30% and aggregate contents of 30% reaches the dry density of 1378.0 kg/m³ and compressive strength of 18.5 MPa. The LAGC with the sand ratio of 30% and aggregate contents of 40% reaches the dry density of 1348.0 kg/m³ and compressive strength of 16.8 MPa. Both of the proportions satisfied the engineering requirements, which are recommended for the potential application in the construction.     

同掺再生粗细骨料混凝土的力学与耐久性能研究

为了探讨同时掺入大掺量再生粗骨料和细骨料制备C40及以上强度等级再生混凝土的可行性,在C45天然骨料混凝土配合比的基础上,采用II类再生粗骨料、I类再生细骨料,以同掺再生粗细骨料质量替代率为25%、50%、75%、100%配制了4组再生混凝土,研究了再生粗细骨料替代率对再生混凝土基本力学性能和耐久性能的影响规律。结果表明:当同掺再生粗细骨料的替代率为25%时,混凝土的力学性能下降很小,替代率为50%、75%的混凝土的抗压强度分别达到C45、C40等级,替代率100%的全再生粗细骨料混凝土的28 d抗压、劈拉、轴压强度和弹性模量等力学性能指标较天然骨料混凝土降低12.0%~23.2%,并达到C35抗压强度等级。增加再生粗细骨料的替代率会降低混凝土的耐久性,但即使是全再生粗细骨料混凝土仍可获得高的耐久性,其抗碳化性能、抗氯离子渗透性、抗冻性能分别达到T-IV、RCM-IV和F300等级,说明在混凝土中同时掺用50%及以上再生粗细骨料配制C40及以上强度等级的再生混凝土是可行的。     

Behaviour of lightweight expanded polystyrene concrete containing silica fume

Lightweight concrete can be produced by replacing the normal aggregate with lightweight aggregate, either partially or fully, depending upon the requirements of density and strength. The present study covers the use of expanded polystyrene (EPS) beads as lightweight aggregate both in concretes and mortars containing silica fume as a supplementary cementitious material. The main aim of this project is to study the strength and the durability performance of EPS concretes. These mixes were designed by using the efficiency of silica fume at the different percentages. The resulting concretes were seen to have densities varying from 1500 to 2000 kg/m³, with the corresponding strengths varying from 10 to 21 MPa. The rate of strength gain for these concretes shows that an increase in the percentage of silica fume increases the 7-day strength. This was observed to be about 75%, 85%, and 95% of the corresponding 28-day strength at the silica fume replacement levels of 3%, 5%, and 9%, respectively. The results of absorption, at 30 min and the final absorption, show that the EPS mixes made with sand have lower levels of absorption compared to the mixes containing normal aggregates. Further, the absorption values were seen to be decreasing with increasing cementitious content. The performance of these concretes, in terms of their chloride permeability and corrosion resistance, even at the minimal silica fume content level was observed to be very good.     

Application of a combination of municipal solid waste incineration fly ash and lightweight aggregate in concrete

This paper highlights significant findings from focusing on developing a sustainable lightweight aggregate (LWA) concrete, which replaced Portland cement partially with municipal solid waste incineration fly ash (MSWI FA) and all of the conventional coarse aggregate with LWA sintered by MSWI FA, shale, and sludge. A series of four experiments, differing in dosage of MSWI FA and aggregate, were conducted for this project. The results of this study generally showed that appropriate amount of MSWI FA substitution for cement has no significantly lowered the compressive strengths of LWA concrete, while it can lower the oven-dry density and the thermal conductivity. The optimum performance of LWA concrete (after 28 days of curing) is as follows: (1) slump flow of 700 mm, (2) compressive strength of 30.14 MPa, (3) dry apparent density of 1.66 g/cm³, (4) thermal conductivity of 0.73 W (m K)^?1; the mixture ratio of LWA, fly ash, cement, and fine sand is 3.0: 0.1: 0.9: 2.0 based on dry weight. Meanwhile, the results of leaching test are much lower than the concentration limits of hazardous constituents of hazardous waste identification standard (GB/T 5083.3-2007) and landfill standard (GB16889-2008).     

Influence of moisture states of natural and recycled aggregates on the slump and compressive strength of concrete

The influence of moisture states of natural and recycled aggregates on the properties of fresh and hardened concretes was investigated. Concrete mixes were prepared with natural and recycled aggregates at different proportions. The moisture states of the aggregates were controlled at air-dried (AD), oven-dried (OD) and saturated surface-dried (SSD) states prior to use. The ratio of cement to free water was kept constant for all of the mixes. At the fresh state, the slump loss for various concrete mixtures was determined, while the compressive strength was determined after curing for 3, 7 and 28 days. The test results showed that the initial slump values of the concrete mixtures were dependent on the initial free water contents, and the slump loss values of the mixtures were related to the moisture states of the aggregates. Slump loss was significant when 100% AD or OD recycled aggregate was used. The effect of the moisture states of the aggregates on the strength of the concretes prepared with OD and SSD state aggregates at early age (i.e., 3 and 7 days) was noticeable. The concrete prepared with the AD aggregates achieved the highest average strength values at 3, 7 and 28 days. However, at 28 days, the concrete strengths prepared with different types of aggregates were similar. The results suggested that an AD aggregate that contains not more than 50% recycled aggregate is optimum for producing normal strength recycled aggregate concrete.     

Thermal and mechanical properties of lightweight concretes produced with pumice and tragacanth

This study was carried out to determine the possibilities of using tragacanth and pumice aggregate in lightweight concrete producing. The samples were produced with mixture combinations of materials such as pumice, tragacanth, and cement. The prepared material samples were subjected to some tests such as thermal conductivity, compressive strength, tensile strength, abrasion loss, and water absorption (WA). It was determined that density, thermal conductivity, compressive strength, tensile strength, abrasion loss, and WA varied as 0.728–1.772 g/cm³; 0.177–0.433 W/mK; 6.1–258.80 kg/cm²; 2.73–17.81 kg/cm²; 0.0–19.9%; and 20–56.8%, respectively. The results showed that the produced material samples were in lightweight concrete class according to thermal and mechanical properties. As to the observations, tests, experiments, and evaluations on lightweight concrete material samples, it was concluded that the lightweight concrete with tragacanth and pumice additive can be used as a coating and dividing material in buildings because of its insulating features.     

集料的石膏含量对混凝土性能的影响

研究了集料中石膏碎石和石膏砂的含量对混凝土膨胀率、抗压强度和超声脉冲速率的影响,分析了掺石膏集料混凝土的微观结构.研究结果表明,石膏碎石替代部分粗集料时,石膏碎石引入的SO3含量小于等于集料总量的1.5％时混凝土的变形、抗压强度和超声脉冲速率未受到显著影响,当石膏碎石引入的SO3含量大于等于集料总量的3％时混凝土150 d时的抗压强度明显降低.石膏砂代替细集料时石膏砂引入的SO3含量大于等于1.5％时混凝土会发生较大的膨胀,抗压强度显著降低.靠近石膏的浆体内产生大量钙矾石使得浆体发生开裂,并使得石膏集料与浆体脱开.     

The effects of gradation and admixture on the pumice lightweight aggregate concrete

The usage of lightweight concrete, which has some advantage over ordinary concrete, has increased to a remarkable level in recent years. Many researchers have investigated the possible uses of lightweight concrete in terms of its strength, density and other mechanical and physical properties. The desired quality for lightweight concrete can be obtained through the proper selection of admixtures and proper grading of the lightweight aggregate.In this article, an experimental investigation on the production of moderate-strength lightweight concrete with pumice, according to the ACI standard, is presented. The gradation curves' (which fall within A16-C16 gradation curves, Turkish Standard Code, TS706) performances were investigated in terms of strength and density. The addition of superplasticizer and air-entraining admixtures improved the strength-to-density ratio of the hardened concrete and the workability of fresh concrete. As a result of this study, lightweight concrete blocks having a minimum compressive strength of 6.56 N/mm² and a density of 1300 kg/m³ were obtained.     

Mechanical properties of polymer-modified lightweight aggregate concrete

This paper deals with the properties of styrene-butadiene rubber (SBR)-modified lightweight aggregate concretes (LWACs) for thin precast components, made with two Brazilian lightweight aggregates (LWAs). Properties in the fresh state, compressive strength, splitting tensile strength, flexural strength, and water absorption of LWACs were tested. The 7-day compressive strength and the dry concrete density vary from 39.7 to 51.9 MPa and from 1460 to 1605 kg/m³, respectively. The inclusion of SBR latex in LWACs decreases the water-(cement+silica fume) [W/(C+S)] ratio and water absorption and increases the splitting tensile and flexural strengths. The results of this pilot study suggest that there are possibilities of producing thin precast components using SBR-modified LWACs with Brazilian LWAs.     

粉煤灰对再生骨料混凝土抗压性能影响研究*

研究用破碎、筛分处理后的建筑垃圾作为混凝土的粗骨料，代替天然粗骨料配制C20级再生混凝土，测试其抗压强度是否满足混凝土正常使用标准。再生骨料的取代率设计为0，35%，65%，100%，每个取代率做3组试件共24组试件，进行了混凝土的抗压强度试验，并探讨掺入粉煤灰对其抗压强度的影响。试验结果表明：C20级再生混凝土的抗压强度会随再生骨料取代率的增大而降低，粉煤灰可以减少水泥用量但对抗压强度影响不大。     

Medium strength self-compacting concrete containing fly ash: Modelling using factorial experimental plans

Fresh self-compacting concrete (SCC) flows into place and around obstructions under its own weight to fill the formwork completely and self-compact, without any segregation and blocking. The elimination of the need for compaction leads to better quality concrete and substantial improvement of working conditions. SCC mixes generally have a much higher content of fine fillers, including cement, and produce excessively high compressive strength concrete, which narrows its field of application to special concrete only. To obtain maximum benefit from SCC, it has to be adopted in general concrete construction practice. Such practice requires inexpensive and medium strength concrete.This investigation aims to develop medium strength SCC (MS-SCC). The cost of materials will be decreased by reducing the cement content and by using pulverised fuel ash (PFA) with a minimum amount of superplasticizer (SP). A factorial design was carried out to mathematically model the influence of five key parameters on filling and passing abilities, segregation and compressive strength, which are important for the successful development of medium strength self-compacting concrete incorporating PFA. The parameters considered in the study were the contents of cement and PFA, water-to-powder (cement+PFA) ratio (W/P) and dosage of SP. The responses of the derived statistical models are slump flow, fluidity loss, Orimet time, V-funnel time, L-box, JRing combined to the Orimet, JRing combined to cone, rheological parameters, segregation and compressive strength at 7, 28 and 90 days. Twenty-one mixes were prepared to derive the statistical models, and five were used for the verification and the accuracy of the developed models. The models are valid for mixes made with 0.38 to 0.72 W/P, 60 to 216 kg/m³ of cement content, 183 to 317 kg/m³ of PFA and 0% to 1% of SP, by mass of powder. The influences of W/P, cement and PFA contents, and the dosage of SP were characterised and analysed using polynomial regression, which can identify the primary factors and their interactions on the measured properties. The results show tha MS-SCC can be achieved with a 28-day compressive strength of 30 to 35 MPa by using up to 210 kg/m³ of PFA.     

外掺粉煤灰天然轻骨料混凝土早期力学性能研究

以天然浮石作为粗骨料,通过外掺法分别掺加0％、20％、30％和40％体积的粉煤灰替代相同体积的砂,配置轻骨料混凝土.通过对混凝土在3d、14 d、28 d的抗压强度,以及28 d的弹性模量与轴心抗压强度的研究,得出天然浮石轻骨料混凝土外掺粉煤灰最优掺量为30％.浮石轻骨料混凝土在此掺量下,不仅改善了混凝土的和易性,而且提高了基本力学性能.     

Effect of elevated temperatures on mechanical properties of high‐strength concrete containing varying proportions of hematite

Aggregates typically constitute 70 to 80 wt% of concrete, and therefore their type, size, and structure play an essential role in modifying the properties of concrete. When concrete is used for shielding nuclear applications, temperature is also a key factor. This study investigates the effects of elevated temperatures (25 °C, 200 °C, 400 °C, 600 °C, and 800 °C), heating durations (1, 2, and 3 h), and cooling regimes (air, and water cooling) on mechanical properties of concrete containing different proportions of hematite. A sample of plain concrete was produced for comparison purposes by using river sand, crushed sand, and crushed aggregates. Replacement ratios of 15%, 30%, 45%, and 60% were used for hematite aggregates. The cement content and water–cement ratio were 450 kg/m³ and 0.38, respectively. Slump values of fresh concretes as well as unit weight, compressive strength, flexural strength, splitting tensile strength, and elasticity modulus values of hardened concrete were determined. The addition of hematite into concrete seems to improve its mechanical properties, and hematite concretes have better thermal stability at elevated temperatures than plain concrete does. Copyright © 2011 John Wiley & Sons, Ltd.     

废瓷砖再生骨料对砂浆及砼性能的影响

利用废弃瓷砖制备再生粗、细骨料以取代天然砂石,研究了废瓷砖再生骨料对砂浆、混凝土性能的影响;并通过劈裂实验及抗折实验,对比分析了再生骨料、天然碎石与水泥石的界面粘结性能.结果表明:在相同配比条件下,与天然砂石集料相比,废瓷砖再生骨料有利于提高砂浆、混凝土的强度,减小干缩率,但会导致工作性变差.在相同龄期条件下,不同类型骨料-水泥石的界面粘结强度均随水灰比的降低而增大.在相同水灰比条件下,废瓷砖再生骨料-水泥石界面28 d劈裂强度、抗折强度均较碎石-水泥石界面的要大,表明再生骨料-水泥石界面粘结性能更好.