Sulfate attack on alkali-activated slag concrete

This paper presents an investigation into durability of alkali-activated slag (AAS) concrete in sulfate environment. Two tests were used to determine resistance of AAS concrete to sulfate attack. These tests involved immersion in 5% magnesium sulfate and 5% sodium sulfate solutions. The main parameters studied were evolution of compressive strength, products of degradation, and microstructural changes. After 12 months of exposure to the sodium sulfate solution, the strength decrease was up to 17% for AAS concrete and up to 25% for ordinary Portland cement (OPC) concrete. After the same period of exposure to the magnesium sulfate solution, the compressive strength decrease was more substantial, up to 37% for OPC and 23% for AAS. The main products of degradation were ettringite and gypsum in the case of Portland cement and gypsum in AAS. OPC samples had significant expansion, cracking, and loss of concrete, while AAS samples were not expanded but cracked in the test. During experiments with the sodium sulfate solution, some increase in strength of AAS concrete was recorded, likely due to continuing hydration.     

A test method for measuring chloride diffusion coefficients through partially saturated concrete. Part II: The instantaneous plane source diffusion case with chloride binding consideration

A test method is proposed for measuring chloride diffusion coefficients through partially saturated concrete specimens with well characterized water contents. It includes an experimental procedure for supplying a limited amount of Cl⁻ to the tested concrete surface, and two mathematical models for processing the experimental Cl⁻ content profiles obtained at selected diffusion times. The use of the more refined model, taking into account the chloride binding by concrete, allows to increase the reliability of the determined diffusion coefficients. For the two tested Portland cement concretes, (water/cement ratios 0.6 and 0.5), the Cl⁻ diffusion coefficient decreases about two orders of magnitude, from 6 · 10^− 12 to 2 · 10^− 14 m²/s, when the relative humidity of the atmosphere in equilibrium with concrete is lowered from 95% to 54% approximately.     

Influence of traversing crack on chloride diffusion into concrete

This study examined the effects of traversing cracks of concrete on chloride diffusion. Three different concretes were tested: one ordinary concrete (OC) and two high performance concretes with two different mix designs (HPC and HPCSF, with silica fume) to show the influence of the water/cement ratio and silica fume addition. Cracks with average widths ranging from 30 to 250 μm, were induced using a splitting tensile test. Chloride diffusion coefficients of concrete were evaluated using a steady-state migration test. The results showed that the diffusion coefficient of uncracked HPCSF was less than HPC and OC, but the cracking changed the material behavior in terms of chloride diffusion. The diffusion coefficient increased with the increasing crack width, and this trend was present for all three concretes. The diffusion coefficient through the crack D_cr was not dependent of material parameters and becomes constant when the crack width is higher than  80 μm, where the value obtained was the diffusion coefficient in free solution.     

Aggregate influence on chloride ion diffusion into concrete

An attempt is made to predict the probable effect of the aggregate on chloride ion diffusion into saturated concrete. It is shown that if the chloride ion diffusion coefficient of an aggregate ranges from 0.2 to 10 times that of the cement paste matrix, then this could result in variations in the concrete chloride ion diffusion coefficient of up to 10:1. Such a variation is equivalent to a change in free water-cement ratio from 0.77 to 0.45.     

Determination of chloride diffusion coefficient of concrete using open-circuit potential measurements

The rate of chloride ion ingress into concrete is of great importance for the performance of reinforced concrete structures exposed to chloride-contaminated environments. The service life of reinforced concrete structures subjected to such exposure conditions is closely related to the rate of chloride ion diffusion through the concrete. This paper presents the determination of the apparent chloride diffusion coefficient of concrete using open-circuit potential measurements. The chloride diffusion coefficients obtained are in the range of 6.4×10⁻⁸ to 12.4×10⁻⁸ cm²/s for a simulated seawater tidal condition, which is quite consistent with those reported in the literature. This indicates that open-circuit potential measurements can be considered as an approximate but simple method of assessing the diffusivity of chloride through concrete. Limited with the testing conditions and the characteristics of concrete used, results indicated that the time necessary for corrosion initiation of concrete with a cover depth of 7 cm ranges from 3 to 6 years for the seawater exposure, whereas it is only 1.5 years for a 3% sodium chloride exposure.     

Experimental and numerical study of electrochemical chloride removal from brick and concrete specimens

The electrochemical technique for chloride extraction (desalination) was applied in galvanostatic mode to cylindrical brick and concrete specimens with a steel bar as reinforcement placed in the centre. The specimens were initially contaminated by immersion in a solution of 35 g/l NaCl. Based on the Nernst-Planck equations, a numerical model was developed considering the interactions between the various ionic species in the pore solution. The model makes it possible to predict the evolution of the chloride profile with time. The numerical and experimental results are compared and the model parameters discussed.     

On the mathematics of time-dependent apparent chloride diffusion coefficient in concrete

This paper provides an improved mathematical analysis of chloride penetration into concrete employing a time-dependent diffusion coefficient for the solution of Fick's second law of diffusion. In the paper the possible errors caused by the application of oversimplified mathematical expressions used in some models for the evaluation of service life of reinforced concrete structures are discussed. The results from this mathematical analysis demonstrate that some models based on the oversimplified error function complement (ERFC) solutions may easily overestimate the service life by orders of magnitude, especially when the age factor is high. Some chloride profiles after up to 10 years' field exposure were used to compare the oversimplified with the improved models. The results show that both the oversimplified and the improved models fairly well predict the 10 years' chloride ingress in Portland cement concrete, but the oversimplified ERFC model significantly underestimates the chloride ingress in concrete with fly ash.     

Relationship between the free and total chloride diffusivity in concrete

The relationship between the free and total chloride diffusivity in concrete is investigated using an electrochemical method established in our laboratory. The results show that the total chloride diffusivity is about 2.2-3.4 times the free one. It is assumed that the bound chloride content in concrete is about two times that of the free one.     

Cover cracking of reinforced concrete due to rebar corrosion induced by chloride penetration

Cracking of concrete cover due to corrosion induced expansion of steel rebar is one of the major causes of the deterioration of reinforced concrete (RC) structures exposed to marine environments and de-icing salts.This paper presents two models that deal with the chloride-induced corrosion and subsequent cracking of concrete cover in RC structures. The former analyses the chloride diffusion within partially saturated concrete. A comprehensive model is developed through the governing equations of moisture, heat and chloride-ion flow. Nonlinearity of diffusion coefficients, chloride binding isotherms and convection phenomena are also highlighted. The latter describes the internal cracking around the bar due to expansive pressures as corrosion of the reinforcing bar progresses. Once a certain chloride concentration threshold is reached in the area surrounding the bar, oxidation of steel begins and oxide products are generated, which occupy much greater volume than the original steel consumed by corrosion. An embedded cohesive crack model is applied for cracking simulation.Both models are incorporated in the same finite element program. The models are chained, though not explicitly coupled, at first instance. Comparisons with experimental results are carried out, with reasonably good agreements being obtained. The work is a step forward for the integration of the two traditional phases (initiation and propagation) widely used in the literature and usually analysed separately. The estimation of the service life of the structure needs to evaluate the associated time for each one.     

ITZ microstructure of concrete containing GGBS

The interfacial transition zone (ITZ) of aggregate-cement paste and the morphology of hydrates in concrete containing ground granulated blast-furnace slag (GGBS) have been investigated using XRD, SEM and microhardness measurements. The experimental results demonstrated that GGBS significantly decreases both the quantity and the orientating arrangement of CH crystals at the ITZ. The CH crystal size becomes smaller because of the addition of GGBS. The weak ITZ between aggregate and cement paste was strengthened as a result of the pozzolanic reaction of GGBS. The above improvements become much more significant with the decrease of particle sizes of GGBS.     

Effect of crack width on chloride diffusion coefficients of concrete by steady-state migration tests

The purpose of the present study is to explore the diffusion characteristics of cracked concrete according to the width of cracks. Major test variables include crack width, concrete strength, fly ash addition, and maximum aggregate size. The diffusion characteristics have been measured by steady-state migration test. The present study indicates that the diffusion coefficients do not increase with increasing crack widths up to the so-called “threshold crack width.” The threshold crack width for diffusion is found to be around 55–80 μm. Above this threshold value, the diffusion coefficients start to increase with crack width. A composite model with the introduction of “crack geometry factor” was derived to identify the diffusion coefficient in cracked concrete. It was shown that the crack geometry factor ranges from 0.067 to 0.206. Finally, the effects of concrete strength, fly ash addition and maximum aggregate size on diffusion coefficients are also discussed.     

The system CaO-Al2O3-CaCl2-H2O at 23±2 °C and the mechanisms of chloride binding in concrete

The stable quaternary diagram for the system CaO-Al₂O₃-CaCl₂-H₂O at 23±4 °C has been constructed. Among the phases in this system are the calcium oxychlorides Ca(OH)₂.CaCl₂.H₂O and 3Ca(OH)₂.CaCl₂.12H₂O. The formation of Friedel's salt (FS) and calcium oxychlorides provides a mechanism for chloride binding in Portland cement concrete. The compatibility relationships involving these compounds, FS and Ca(OH)₂, were established empirically, and 3Ca(OH)₂.CaCl₂.12H₂O was found not to coexist in equilibrium with FS. The solubility behaviors of these compounds may play a role in affecting temperature-dependent corrosion rates. Additionally, the formation of oxychlorides from solutions containing elevated concentrations of NaCl may provide a mechanism by which ASR is facilitated.     

Comprehensive modeling of chloride ion and water ingress into concrete considering thermal and carbonation state for real climate

This article presents a comprehensive modeling of temperature, carbonation, water and chloride ions transport in cover concrete using the transport model “TransChlor”. The TransChlor transport model employs weather data and chloride ion concentrations present on the concrete surface to predict the temporal and spatial evolution of the presence of chloride ion concentrations in the cover concrete pores. The main features of the TransChlor model are presented and validated.The TransChlor model has been calibrated using experimental data on liquid water movement in concrete of different permeabilities under realistic microclimatic conditions. Chloride ion transport is validated by means of experimental results obtained from a newly developed chloride ion optical fiber based sensor.     

Evaluation of chloride penetration in high performance concrete using neural network algorithm and micro pore structure

Chloride attack is one of the major causes of deterioration of reinforced concrete structures. In order to evaluate the chloride behavior in concrete, a reasonable prediction for the diffusion coefficient of chloride ion, which governs mechanism of chloride diffusion inside concrete, is basically required. However, it is difficult to obtain chloride diffusion coefficients from experiments due to time and cost limitations.In this study, a numerical technique for chloride diffusion in high performance concrete (HPC) using a neural network algorithm is proposed. In order to collect comparative data on diffusion coefficients in concrete with various mineral admixtures such as ground granulated blast-furnace slag (GGBFS), fly ash (FA), and silica fume (SF), a series of electrically driven chloride penetration tests was performed. Seven material components in various mix designs and duration time are selected as neurons in a back-propagation algorithm, and associated learning of the neural network is carried out. An evaluation technique for chloride behavior in HPC using the obtained diffusion coefficients from the neural network algorithm is developed based on, so-called, Multi-Component Hydration Heat Model (MCHHM) and Micro Pore Structure Formation Model (MPSFM). The applicability of the developed technique is verified by comparing the analytical simulation results and the experimental results obtained in this study. Furthermore, this proposed technique using the neural network algorithm and micro modeling is applied to available experimental data for verification of its applicability.     

Effect of crack opening on the local diffusion of chloride in inert materials

The paper addresses the problem of the effect of crack opening on the ability of chloride ions to diffuse along a crack. Experimental tests are carried out on an inert material (brick) to prevent crack self-healing. A mechanical expansive core is used to generate cracks of constant width across the thickness of the sample. Five cracked specimens with crack openings ranging from 21 to 128 μm were exposed to a chloride solution for 10 h and then removed to determine the total chloride concentration perpendicular to the crack path. The results show that crack opening significantly influences the ability of chloride ions to diffuse along a crack. Indeed, the chloride profiles indicate impediment of chloride-diffusion capacity in cracks less than 53 μm in width. It was found that this crack-opening threshold agrees with the critical crack opening measured in a uniaxial tensile test that characterizes the interaction phenomena between the fracture surfaces.     

Influence of high-temperature and low-humidity curing on chloride penetration in blended cement concrete

The influence of high-temperature and low-humidity curing on chloride penetration in concrete containing cement replacement materials was investigated. Three different mixes were studied: a control mix in which no cement replacement materials were added and two mixes where cement was partially replaced by 20% fly ash and 9% silica fume (by weight), respectively, at a constant water-to-binder ratio of 0.45. High-temperature curing was employed to simulate concrete temperature in hot climate. The results show that at early periods of exposure, initial curing has a substantial influence on chloride penetration in concrete. The effect of initial curing is much reduced after a long period of exposure. The chloride penetration at early ages of exposure is directly related to the porosity of the binder phase and the absorption of concrete. Higher chloride penetration resistance was observed when cement is partially replaced with either fly ash or silica fume.     

Influence of aggregates on chloride diffusion coefficient into mortar

In order to determine the influence of aggregates on chloride ion ingress, mortar specimens were cast with different aggregate size distribution and the same aggregate volume content. One side of the specimen was in contact with alkaline solution containing sodium chloride. The process of chloride ingress is due to diffusion. The effect of the interfacial transition zone (ITZ) around aggregate and of the tortuosity due to aggregates have been taken into account for interpreting the experimental data obtained. These two competing effects have been quantified by using the theory of composite materials. It appears that the diffusion coefficient varies as a function of the ITZ volume content and of the tortuosity.     

Effects of material and environmental parameters on chloride penetration profiles in concrete structures

On the basis of the transport mechanism of chloride ion, a prediction model of chloride penetration into concrete structures has been developed. The model includes the diffusion of chloride and its dependences on temperature, age, relative humidity, chloride binding and chloride convection by moisture transport. The experimental program has been set up to verify the model developed in the present study. Several series of concrete specimens were immersed in 3.5% chloride solutions for 15 weeks, and the chloride profiles of the specimens were measured and compared to the predicted chloride profiles. In addition, field measurements have been also conducted. From 10-year-old bridge piers, the chloride profiles in concrete under tidal zone were measured and compared with the predicted chloride profiles. The effects of chloride binding, relative humidity, temperature, exposure condition, and age-dependence on the chloride penetration in concrete were clarified from the present analyses. It was found from the present study that all these variables affect greatly the chloride penetration profiles in concrete. The comparison of the laboratory and field test data with the present theory confirms that the proposed model can be realistically used to predict the penetration of chloride ions into concrete structures under sea environments. Further, these results may be efficiently used for the realistic assessment and design for durability of concrete structures.     

粉煤灰和矿渣微粉在水泥基材料中的复合效应研究

通过测定不同龄期的水泥净浆、砂浆和混凝土的力学强度以及水泥净浆的抗模拟酸雨侵蚀性能，探讨了在矿物掺合料总量为胶凝材料总量的40％时，单掺粉煤灰、单掺矿渣微粉以及粉煤灰与矿渣微粉双掺对水泥基材料性能的影响。试验结果表明：在本试验条件下，与基准试件相比，矿物掺合料的掺入可以显著改善水泥基材料的工作性能，但是在一定程度上会导致其力学性能的降低；同时双掺可以发挥出明显的“叠加效应”，但是“超叠加效应”不显著.