Soluble neodymium chloride 2-ethylhexanol complex as a highly active catalyst for controlled isoprene polymerization

Soluble NdCl₃·3EHOH (2-ethyl hexanol) in hexane combined with AlEt₃ is highly active for isoprene polymerization in hexane. The NdCl₃·3EHOH/AlEt₃ has higher activity than the typical binary catalyst NdCl₃·3ⁱPrOH (isopropanol)/AlEt₃ and ternary catalyst NdV₃ (neodymium versatate)/AlEt₂Cl/Al(i-Bu)₂H. The molecular weight of polyisoprenes can be controlled by variation of [Nd], [Al]/[Nd] ratio and polymerization temperature and time. The NdCl₃·3EHOH/AlEt₃ catalyst polymerized isoprene to afford products featuring high cis-1,4 stereospecificity (ca. 96%), high molecular weight (ca. 10⁵) and relatively narrow molecular weight distributions (M_w/M_n = 2.0-2.8) simultaneously. More importantly, some living polymerization characteristics were demonstrated: (a) absence of chain termination; (b) linear correlation between M_n and polymer yield; (c) increment of molecular weight in the ‘seeding’ polymerization. Though some deviation from the typical living polymerization such as molecular weight distribution is not narrow enough and the line of M_n and polymer yield does not extrapolate to zero, controlled polymerization with the current catalyst can still be concluded.     

Homogeneous neodymium iso-propoxide/modified methylaluminoxane catalyst for isoprene polymerization

The neodymium iso-propoxide [Nd(Oi-Pr)₃] catalyst activated by modified methylaluminoxane (MMAO) is homogeneous and effective in isoprene polymerization in heptane to provide polymers with high molecular weight (M_n∼10⁵), narrow molecular weight distribution (M_w/M_n=1.1-2.0) and mainly cis-1,4 structure (82-93%). The polymer yield increased with increasing [Al]/[Nd] ratio (50-300 mole ratio) and polymerization temperature (0-60 °C), while the molecular weight and cis-1,4 content decreased. On the other hand, the same catalyst resulted in relatively low polymer yield and low molecular weight in toluene. The cyclized polyisoprene was formed in dichloromethane, which is attributable to the cationic active species derived from MMAO alone. When chlorine sources (Et₂AlCl, t-BuCl, Me₃SiCl) were added, the cis-1,4 stereoregularity of polymer improved up to 95% even at a high temperature of 60 °C, though the polymer yield decreased.     

Synthesis, characterization and ring-opening polymerization of a novel six-membered cyclic carbonate bearing pendent allyl ether group

A novel six-membered cyclic carbonate with pendent allyl ether group, 5-allyloxy-1,3-dioxan-2-one (ATMC), was synthesized from glycerol, and the corresponding polycarbonate, poly(5-allyloxy-1,3-dioxan-2-one) (PATMC) was further synthesized by ring-opening polymerization in bulk at 120 °C. Two kinds of catalyst, tin(II) 2-ethylhexanoate (Sn(Oct)₂) and immobilized porcine pancreas lipase on silica particles (IPPL), were employed to perform the polymerization. The structures of the novel monomer and the resulting functional polymers were confirmed by FTIR, ¹H NMR, ¹³C NMR, GPC and DSC. The molecular weight (M_n) of PATMC decreased rapidly with the increase of IPPL or Sn(Oct)₂ concentration. The highest molecular weight (M_n = 48,700 g/mol) of PATMC with the polydispersity of 1.31 was obtained at 0.1 wt% concentration of IPPL for 48 h. Postpolymerization oxidation reactions to epoxidize the unsaturated bonds of the PATMC were also achieved. The epoxide-containing polymers could afford facilities for further modification.     

Polymerization of vinyl ethers using titanium catalysts containing tridentate triamine ligand of the type N[CH2CH(Ph)(Ts)N]2

Titanium complexes having tridentate triamine of the type N[CH₂CH(Ph)(Ts)N]₂²⁻ in combination with methylaluminoxane (MAO) was able to polymerize ethyl vinyl ether in good yields. The polymers obtained in general were having molecular weight in the order of 10⁵ with narrow molecular weight distributions. Polymerization conditions had an impact on the molecular weight and the polydispersity index (PDI). Using chlorobenzene as the solvent the polymer had an M_n of 350?000 and PDI of 1.21, where as under neat conditions the M_n was 255?000 with PDI of 1.21. The type of solvent and the temperature dictated the polymerization rate and the polymer stereo regularity. The molecular weight of the polymer is distinctly governed by the polymerization temperature. Temperature ranging between −50 and ambient (30 °C) resulted in high molecular weight polymers and vice versa at a temperature of 60-70 °C resulted in low molecular weight polymers in moderate yields. The polymers obtained below 30 °C are highly stereo-regular compared to that of the ones produced at and above ambient temperature. The polymerization of iso-butyl vinyl ether (IBVE) was faster than that of linearly substituted n-butyl vinyl ether (BVE) and less bulky ethyl vinyl ether (EVE). The order of isotacticities of the polymers obtained are polyIBVE > polyBVE > polyEVE. The use of borate cocatalyst for activation generated narrow molecular weight polymers with a linear increase in the yield and molecular weight over time suggesting the living nature of the catalyst system.     

Effects of molecular weight on poly(ω-pentadecalactone) mechanical and thermal properties

A series of poly(ω-pentadecalactone) (PPDL) samples, synthesized by lipase catalysis, were prepared by systematic variation of reaction time and water content. These samples possessed weight-average molecular weights (M_w), determined by multi-angle laser light scattering (MALLS), from 2.5 × 10⁴ to 48.1 × 10⁴. Cold-drawing tensile tests at room temperature of PPDL samples with M_w between 4.5 × 10⁴ and 8.1 × 10⁴ showed a brittle-to-ductile transition. For PPDL with M_w of 8.1 × 10⁴, inter-fibrillar slippage dominates during deformation until fracture. Increasing M_w above 18.9 × 10⁴ resulted in enhanced entanglement network strength and strain-hardening. The high M_w samples also exhibited tough properties with elongation at break about 650% and tensile strength about 60.8 MPa, comparable to linear high density polyethylene (HDPE). Relationships among molecular weight, Young's modulus, stress, strain at yield, melting and crystallization enthalpy (by differential scanning calorimetry, DSC) and crystallinity (from wide-angle X-ray diffraction, WAXD) were correlated for PPDL samples. Similarities and differences of linear HDPE and PPDL molecular weight dependence on their mechanical and thermal properties were also compared.     

Double propagation based on diepoxide, a facile route to high molecular weight poly(propylene carbonate)

Poly(propylene carbonate) (PPC) with number average molecular weight (M_n) higher than 200 kg/mol was prepared via the terpolymerization of carbon dioxide, propylene oxide and diepoxide using Y(CCl₃OO)₃-ZnEt₂-glycerine coordination catalyst. When equimolar ZnEt₂ and diepoxide were used, double propagation active species were generated in situ by nucleophilic attack of metal alkoxide on diepoxide, leading to PPC of doubled M_n value. The molecular weight of PPC has dramatic influence on its thermal and mechanical performances. PPC with M_n of 227 kg/mol showed modulus of 6900 MPa, while the modulus of PPC with M_n of 109 kg/mol was only 4300 MPa. Moreover, when M_n increased from 109 to 227 kg/mol, a 37 °C increase of the onset degradation temperature was observed.     

Synthesis of star polymer by means of the living polymerization of [(o-trifluoromethyl)phenyl]acetylene using a MoOCl4-based catalyst and the linking method

A star polymer was synthesized by addition of 1,4-diethynyl-2,5-dimethylbenzene as linking agent (30 °C, 24 h) after living polymerization of [(o-trifluoromethyl)phenyl]acetylene (o-CF₃PA) with MoOCl₄-n-Bu₄Sn-EtOH catalyst (in anisole, 30 °C, 20 min; [Mo]=10 mM, [P^∗]/[Mo]=40%, [o-CF₃PA]₀=200 mM). The M_n values of the living and star polymers were 8.1×10³ and 5.3×10⁴, respectively, according to gel permeation chromatography, while these values determined by multi-angle laser light scattering (MALLS) were 7.8×10³ and 2.5×10⁵. The M_w/M_n and arm number of the star polymer were 1.04 and 29, respectively, according to MALLS. The molecular weight and arm number of star polymer increased with increasing linking agent concentration and polymerization temperature.     

Co γ-irradiation-initiated RAFT polymerization of VAc at room temperature

In this work, the reversible addition-fragmentation chain transfer (RAFT) polymerization of vinyl acetate (VAc) was successfully performed at room temperature using ⁶⁰Co γ-irradiation as the initiation source. Under the dose rate of 10 Gy/min irradiation, the polymerization proceeded smoothly and converted approximately 90% of the monomer within 7 h. The molecular weight distribution (M_w/M_n) remained narrow (M_w/M_n < 1.35) up to 90% conversion. Compared to AIBN-initiated RAFT polymerization at 60 °C, ⁶⁰Co γ-irradiation-initiated RAFT polymerization is a technique that can better control the molecular weight, especially at high conversion. The ¹H NMR spectra and matrix-assisted laser desorption/ionization time-of-flight mass spectrometry confirmed that most of the chain ends of poly(VAc) (PVAc) from γ-irradiated RAFT polymerization were living and can be reactivated for chain-extension reactions. The microstructures of PVAc from ⁶⁰Co γ-irradiated RAFT polymerization (almost head-to-tail addition) and AIBN-initiated RAFT polymerization (5% tail-to-tail addition) were different, as revealed by the ¹³C NMR spectra. For the first time, ⁶⁰Co γ-irradiation was used as an initiation source for RAFT polymerization of VAc at room temperature.     

Affine deformation of single polymer chain in poly(methyl methacrylate) films under uniaxial extension observed by scanning near-field optical microscopy

The conformation of single poly(methyl methacrylate) chain in the uniaxially stretched film was observed by the combination of the fluorescence labeling technique and scanning near-field optical microscopy (SNOM). The dimension of the individual probe chain (M_w = 1.99 × 10⁶) along the extension axis was evaluated from SNOM image. In the high molecular weight matrix (M_w = 1.89 × 10⁶) the average extension ratio at the single chain level coincided with the macroscopic extension ratio. The distribution of the chain conformation was in good agreement with that of the freely jointed chain followed by affine deformation. On the other hand, the probe chain embedded in the low molecular weight matrix (M_w = 1.76 × 10⁵) showed the smaller extension than that expected from the affine deformation. This suggests that the conformation of the probe chain is affected by the relaxation of the short surrounding chains through disentanglement.     

Living polymerization of 1,3-butadiene by a Ziegler-Natta type catalyst composed of iron(III) 2-ethylhexanoate, triisobutylaluminum and diethyl phosphite

Living characteristics of facilely prepared Ziegler-Natta type catalyst system consisting of iron(III) 2-ethylhexanoate, triisobutylaluminum and diethyl phosphite have been found in the polymerization of 1,3-butadiene in hexane at 40 °C. The characteristics have been well demonstrated by: a first-order kinetics with respect to monomer conversion, a narrow molecular weight distribution (M_w/M_n = 1.48-1.52) of polybutadiene in the entire range of polymerization conversion and a good linearity between M_n and the yield of polymer. Feasible post-polymerization of 1,3-butadiene and block co-polymerization of 1,3-butadiene and isoprene further support the living natures of the catalyst bestowed with. The current catalyst system is highly active (yield > 80%, 35 min), providing polybutadiene with 1,2, cis-1,4 and trans-1,4 units about 44.0%, 51.0% and 5.0%, respectively.     

Considerations of polymerization method and molecular weight for proton-conducting poly(p-phenylene) derivatives

Ni(0)-catalyzed coupling polymerization of 2,5-dichloro-4′-phenoxybenzophenone was investigated by varying the ligand and coligand, temperature, reaction time, and solvent. The weight-average molecular weight (M_w) of poly(4-phenoxybenzoyl-1,4-phenylene)s (PPBPs) could be controlled by the polymerization conditions and reached a maximum of 4.4 × 10⁵ g mol⁻¹. Sulfonated PPBPs (S-PPBPs) with various M_ws were prepared with sulfuric acid to study the effect of molecular weight on the chemical and electrical properties of PPBP-based electrolytes. The strong molecular interactions in S-PPBP provided an ion exchange capacity of 2.9 meq g⁻¹ without loss of high mechanical properties. High molecular weight S-PPBPs had more desirable properties for fuel cell applications. While the swelling ratios and hydration numbers of S-PPBPs decreased with increasing molecular weight, the mechanical strength, proton conductivity, and fuel cell performance increased. S-PPBP also showed anisotropic behavior in the swelling and proton conductivity; such behavior is caused by the rigid-rod nature and the liquid-crystal structure.     

Thermal polymerization of methyl (meth)acrylate via reversible addition-fragmentation chain transfer (RAFT) process

Thermal polymerization of methyl (meth)acrylate (MMA) was carried out using 2-cyanoprop-2-yl-1-dithionaphthalate (CPDN) and cumyl dithionaphthalenoate (CDN) as chain transfer agents. The kinetic study showed the existence of induction period and rate retardation, especially in the CDN mediated systems. The molecular weights of the polymers increased linearly with the monomer conversion, and the molecular weight distributions (M_w/M_ns) of the polymers were relatively narrow up to high conversions. The maximum number-average molecular weights (M_ns) reached to 351?900 g/mol (M_w/M_n = 1.47) and 442?400 g/mol (M_w/M_n = 1.29) in the systems mediated by CPDN and CDN, respectively. Chain-extension reactions were also successfully carried out to obtain higher molecular weight PMMA and PMMA-block-polystyrene (PMMA-b-PSt) copolymer with controlled structure and narrow M_w/M_n. Thermal polymerization of methyl acrylate (MA) in the presence of CPDN, or benzyl (2-phenyl)-1-imidazolecarbodithioate (BPIC) also demonstrated “living”/controlled features with the experimented maximum molecular weight 312?500 g/mol (M_w/M_n = 1.57). The possible initiation mechanism of the thermal polymerization was discussed.     

Stereocontrolled styrene-isoprene copolymerization and styrene-ethylene-isoprene terpolymerization with a single-component allyl ansa-neodymocene catalyst

The ansa-metallocene complex (CpCMe₂Flu)Nd(C₃H₅)(THF) (1) is an effective single-component catalyst for the production of syndiotactic styrene-rich polymer materials modified by isoprene and/or ethylene. The recovered copolymers have high molecular weights (M_n = 12,000-91,000 g/mol) and unimodal, relatively narrow molecular weight distributions (M_w/M_n = 1.3-2.8). The comonomer feeds can be easily manipulated to tune the respective amounts of monomers incorporated in the copolymer and eventually modify the final properties (T_m, T_g) of the obtained materials.     

The use of bimodal blends of vinyl ester monomers to improve resin processing and toughen polymer properties

Vinyl ester (VE) monomers with bimodal molecular weight distributions were prepared by reacting methacrylic acid with blends of monodisperse epoxy resins ranging in molecular weight from 350-7000 g/mol. Monodisperse vinyl ester monomers were prepared from epoxy resins of a single molecular weight. The extent of vinyl ester formation was found to be near complete and side reactions, such as etherification, did not occur to a significant extent. The viscosities of these vinyl ester resins were measured as a function of styrene content. It was found that resin viscosity, η, increased exponentially and predictably as both the styrene content (S) decreased and as the number average molecular weight (M_n) of the vinyl ester monomers increased: η∼exp(M_n)/exp(S). Cure kinetics studies showed that the vinyl ester reactivity ratio decreased to 0.1 from 0.6 for bimodal blends relative to monodisperse resins while the styrene reactivity ratio increased from 0.4 to 0.6. Thus, the microgels in bimodal blends were smaller than in monodisperse resins. Emissions studies proved that decreasing the styrene content reduced the VOC emission rate and total emissions. Higher VE molecular weights decreased the overall emissions due to a reduction in monomer mobility. T_g decreased from 143 to 125 °C as M_n of the VE monomers increased from 540 to 920 g/mol; yet, T_g of these bimodal blends were still equal to or greater than that of commercial VE resins (∼125 °C). The fracture toughness of bimodal blends increased from ∼100 to ∼330 J/m² as VE M_n increased from 540 to 920 g/mol because of matrix toughening. The fracture properties did not improve as the styrene content increased from 35 to 45 wt% because of corresponding changes in the morphology. Yet, there were numerous low VOC bimodal formulations with fracture properties in excess of the low VOC Dow Derakane 441-400 (110 J/m²) and even the industry standard Derakane 411-350 (240 J/m²).     

Half-sandwich samarium (III) diketiminate bromide as a catalyst for methyl methacrylate polymerization

Half-sandwich samarium(III) diketiminate bromide was successfully synthesized and was shown to be active in methyl methacrylate (MMA) polymerization. The effects of temperature, polymerization time and catalyst concentration were studied. Activities of ca. 18 kg of polymethacrylate (PMMA) per mol of samarium per hour were obtained under optimum conditions (0 °C and a MMA/catalyst molar ratio of 100/1), giving a polymer with a molar mass M_n>24,000 g mol⁻¹ and a molar mass distribution (M_w/M_n)<1.4. After 1 h of polymerization, conversions of MMA as high as 96% were observed.     

Synthesis of polymeric prodrugs of chlorphenesin with saccharide branches by chemo-enzymatic regioselective strategy

A facile and regioselective enzymatic synthesis approach to prepare polymerizable lipophilic chlorphenesin vinyl esters was developed in this research. The influence of different organic solvents, enzyme sources, reaction time and the acylation reagent on the synthesis of chlorphenesin vinyl esters was investigated. Then the polymerizable monomers 1-O-vinylsuccinyl-chlorphenesin (OVSC) and 1-O-vinyladipoyl-chlorphenesin (OVAC) were homopolymerized using AIBN as the initiator. The obtained polymeric prodrugs were characterized with IR, NMR and GPC analyzes. The poly-OVSC has M_n of 1.35 × 10⁴ and M_w/M_n of 1.95, and the poly-OVAC has M_n of 2.37 × 10⁴ and M_w/M_n of 4.30. Moreover, 6-O-vinyladipoyl-d-glucose (OVAG), a biocompatible monomer, was copolymerized with OVSC and OVAC. Polymeric prodrugs of chlorphenesin with saccharide branches were successfully obtained with high molecular weight.     

Design of polymer nanofiber systems for the immobilization of homogeneous catalysts - Preparation and leaching studies

In this paper a novel general concept for the immobilization of catalysts is presented. It will be shown that catalysts covalently bound to low-molecular weight polystyrene (M_n > 4000 g/mol) can be immobilized into high molecular weight polystyrene nanofibers using the electrospinning process. The immobilized catalyst-oligostyrene conjugates are well dispersed within the fibers as shown by DSC and X-ray studies. In DMSO, the oligostyrene tails of the catalysts suppress the leaching of the catalysts out of the fibers into the solution for thermodynamic reasons. Leaching studies are conducted using naphthalene-conjugated oligostyrenes using fluorescence spectroscopy. The naphthalene-polystyrene conjugates with defined molecular weight are readily prepared using nitroxide-mediated radical polymerization (NMP). As a model catalyst system, proline-polystyrene conjugates are synthesized by NMP to study catalyst leaching out of the polystyrene nanofibers used as a catalyst matrix.     

Pyridylphosphine ligands for iron-based atom transfer radical polymerization of methyl methacrylate and styrene

Two pyridylphosphine ligands, 2-(diphenylphosphino)pyridine (DPPP) and 2-[(diphenylphosphino)methyl]pyridine (DPPMP), were investigated as complexing ligands in the iron-mediated atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) and styrene with various initiators and solvents. In studies of their ATRP behavior, the FeBr₂/DPPP catalytic system was a more efficient ATRP catalyst for the MMA polymerization than the other complexes studied in this paper. Most of these systems were well controlled with a linear increase in the number-average molecular weights (M_n) vs. conversion and relatively low molecular weight distributions (M_w/M_n = 1.15-1.3) being observed throughout the reactions, and the measured molecular weights matched the predicted values with the DPPP ligand. The polymerization rate of MMA attained a maximum at a ratio of ligand to metal of 2:1 in p-xylene at 80 °C. The polymerization was faster in polar solvents than in p-xylene. The 2-bromopropionitrile (BPN) initiated ATRP of MMA with the FeX₂/DPPP catalytic system (X = Cl, Br) was able to be controlled in p-xylene at 80 °C. The polymerization of styrene was able to be controlled using the PECl/FeCl₂/DPPP system in DMF at 110 °C.     

Synthesis, isothermal crystallization and micellization of mPEG-PCL diblock copolymers catalyzed by yttrium complex

Amphiphilic biodegradable mPEG-PCL diblock copolymers have been synthesized using rare earth catalyst: yttrium tris(2,6-di-tert-butyl-4-methylphenolate) [Y(DBMP)₃] in the presence of monomethoxy poly(ethylene glycol) (mPEG, M_n = 5000) as macro-initiator. The diblock architecture of the copolymers was thoroughly characterized by ¹H NMR, ¹³C NMR and SEC. The molecular weights of mPEG-PCLs can be well controlled by adjusting the feeding molar ratio of ?-CL to mPEG. Thermal and crystallization behaviors of the diblock copolymers were investigated by DSC and POM (polarized optical microscope). The crystallization property of mPEG-PCL block copolymers depends on the length of PCL blocks. As the molecular weight of PCL block increased, the crystallization ability of mPEG block was visibly restrained. Aqueous micelles were prepared by dialysis method. The critical micelle concentration of the copolymers, which was determined to be 0.9-6.9 mg/L by fluorescence technique, increased with the decreasing of PCL block length. The particle sizes determined by DLS were 30-80 nm increasing with the PCL block length. TEM images showed that these micelles were regularly spherical in shape.     

Synthesis, characterization and fluorescence adjustment of well-defined polymethacrylates with pendant π-conjugated benzothiazole via atom transfer radical polymerization (ATRP)

Two compounds containing the benzothiazole moiety, 4-(2-benzothiazole-2-yl-vinyl)-phenyl methacrylate (BVMA) and 2-bromo-2-methyl-propionic acid 4-(2-benzothiazole-2-yl-vinyl)-phenyl ester (BPBVE) were synthesized. Atom transfer radical polymerization (ATRP) of BVMA was conducted at 60 °C using BPBVE and CuBr/2,2′-bipyridine (BPY) as initiator and catalyst, respectively. Chain extension with 4-methacryloxy-hexyloxy-4′-nitrostilbene (MHNS) was conducted using PBVMA as the macroinitiator. The homopolymer PBVMA in DMF solution emitted blue fluorescence, and the copolymer PBVMA-b-PMHNS emitted orange fluorescence at about 610 nm due to the intramolecular energy transfer. ATRP of BVMA was also conducted using 2-bromo-2-methyl-propionic acid 4-nitrostilbene-hexyloxy ester (BPNHE) as an initiator. The obtained polymer was characterized via ¹H NMR and the fluorescence intensity was found to change with increasing number average molecular weight (M_n). The polymer with M_n = 15900 emitted white fluorescence in DMF solution.