Synthesis and properties of organosoluble polyimides based on 2,2′-diphenoxy-4,4′,5,5′-biphenyltetracarboxylic dianhydride

A novel method for the preparation of 2,2′-diphenoxy-4,4′,5,5′-biphenyltetracarboxylic dianhydride have been investigated. This new dianhydride contains flexible phenoxy side chain and a twist biphenyl moiety and it was synthesized by the nitration of an N-methyl protected 3,3′,4,4′-biphenyltetracarboxylic dianhydride and subsequent aromatic nucleophilic substitution with phenoxide. The overall yield was up to 75%. The dianhydride was polymerized with five different aromatic diamines to afford a series of aromatic polyimides. The polyimide properties such as inherent viscosity, solubility, UV transparency and thermaloxidative properties were investigated to illustrate the contribution of the introduction of phenoxy group at 2- and 2′-position of BPDA dianhydride. The resulting polyimides possessed excellent solubility in the fact that the polyimide containing rigid diamines such as 1,4-phenylenediamine and 4,4′-oxydianiline were soluble in various solvents such as N-methyl-2-pyrrolidone, N,N-dimethylacetamide, dimethyl sulfoxide and chloroform. The glass-transition temperatures of the polymers were in the range of 255-283 °C. These polymers exhibited good thermal stability with the temperatures at 5% weight loss range from 470 to 528 °C in nitrogen and 451 to 521 °C in air, respectively. The polyimide films were found to be transparent, flexible, and tough. The films had a tensile strength, elongation at break, and Young's modulus in the ranges 105-168 MPa, 15-51%, 1.87-2.38 GPa, respectively.     

Ortho alkyl substituents effect on solubility and thermal properties of fluorenyl cardo polyimides

Five fluorenyl cardo diamines containing different alkyl substituents were synthesized and characterized. A series of fluorenyl cardo polyimides were prepared by polycondensation of these cardo diamines with 4,4′-oxydiphthalic anhydride (ODPA), 3,3′,4,4′-benzophenonetetracarboxylic dianhydride (BTDA), 3,3′,4,4′-biphenyl tetracarboylic dianhydride (BPDA) and pyromellitic dianhydride (PMDA). Most of fluorenyl cardo polyimides exhibited excellent solubility in common organic solvents such as m-cresol, chloroform, tetrahydrofuran (THF), N-methyl-2-pyrrolidinone (NMP), N,N-dimethylacetamide (DMAC) etc. and intrinsic viscosity in N,N-dimethylacetamide (DMAC) ranged from 0.31 to 0.92 dl/g. T_g of polyimides based on ODPA decrease with the number and size of alkyl substituents on fluorenyl cardo diamine. The results show that the incorporation of noncoplanar structure led by the introducing alkyl substituents on fluorenyl cardo diamines improves the solubility of cardo polyimides in organic solvents without sacrificing thermal properties.     

Polyimides from 2,3,3′,4′-biphenyltetracarboxylic dianhydride and aromatic diamines

A series of new polyimides were prepared from the reaction of 2,3,3′,4′-biphenyltetracarboxylic dianhydride (a-BPDA) with various aromatic diamines. The properties of the a-BPDA polyimides were compared with those of polyimides prepared from the reaction of 3,3′,4,4′-biphenyltetracarboxylic dianhydride (s-BPDA) with the same aromatic diamines. Films of the a-BPDA polyimides had higher glass transition temperatures (T_gs) and less color than the corresponding s-BPDA polyimide films. Light transmission at 500 nm, solar absorptivity, and thermal emissivity were determined on certain films. Films of similar polyimides based upon a-BPDA and s-BPDA containing meta linkages and others containing para linkages were each cured at 250, 300, and 350 °C. The films were characterized primarily by T_g, color, optical transparency, tensile properties, dynamic mechanical thermal analysis, and coefficient of thermal expansion. The a-BPDA meta linked polyimide films had tensile strengths and moduli higher than films of the a-BPDA para linked polyimide. The same phenomenon was not observed for the s-BPDA meta and para linked polyimides. The chemistry, mechanical, and physical properties of the polymers and films are discussed.     

Synthesis and characterization of polyimides and co-polyimides having pendant benzoic acid moiety

A novel diamine monomer, 2,4-diamino-4′-carboxy diphenyl ether had been synthesized. Several polyimides were prepared by reacting this diamine with commercially available dianhydrides, such as benzophenone tetracarboxylic acid dianhydride (BTDA), 4,4′-bis{hexafluoroisopropylidene bis (phthalic anhydride)}(6-FDA), oxydiphthalic anhydride (ODPA) and 3,3′,4,4′-biphenyltetracarboxylic acid dianhydride (BPDA). Furthermore, copolymers from the resulting diamine and oxydianiline (ODA) with 6 FDA were also synthesized. The inherent viscosities of the polymers were 0.42-0.67 dl g⁻¹. The polymers have good solubility in polar aprotic solvents, high thermal stability up to 410 °C in nitrogen and high glass transition temperatures (T_g) ranging from 260-330 °C. These polymers formed tough flexible films by solution casting.     

Synthesis and properties of fluorinated polyimides. 3. Derived from novel 1,3-bis[3′-trifluoromethyl-4′(4″-amino benzoxy) benzyl] benzene and 4,4-bis[3′-trifluoromethyl-4′(4-amino benzoxy) benzyl] biphenyl

Novel diamine monomers, 1,3-bis[3′-trifluoromethyl-4′(4″-amino benzoxy) benzyl] benzene (IV) and 4,4-bis[3′-trifluoromethyl-4′(4-amino benzoxy) benzyl] biphenyl (V) have been synthesized. These monomers lead to several novel fluorinated polyimides on reaction with different commercially available dianhydrides like pyromellatic dianhydride (PMDA), benzophenone tetracarboxylic acid dianhydride (BTDA) or 2,2-bis(3,4-dicarboxyphenyl) hexafluoropropane (6FDA). The polyimides prepared from above two monomers on reaction with 6FDA are soluble in several organic solvents such as N,N-dimethyl formamide (DMF), N,N-dimethyl acetamide (DMAc) and tetrahydrofuran (THF). The polyimides prepared from PMDA/IV is soluble in DMF and N-methyl pyrollidone (NMP) on heating, whereas V/PMDA is insoluble in all solvents. BTDA/IV polyimide is also soluble in NMP, DMF and DMAc. These polyimide films have low water absorption rate 0.2-0.7% and low dielectric constant 2.74-3.2 at 1 MHz. These polyimides showed very high thermal stability even up to 531 °C for 5% weight loss in synthetic air and glass transition temperature up to 316 °C (by DSC) in nitrogen. All polyimides formed tough transparent films, with tensile strength up to 148 MPa, a modulus of elasticity up to 2.6 GPa and elongation at break up to 31% depending upon the exact repeating unit structure.     

Synthesis and characterization of highly refractive polyimides derived from 2,7-bis(4′-aminophenylenesulfanyl)thianthrene-5,5,10,10-tetraoxide and aromatic dianhydrides

New polyimides (PIs) containing thioether and sulfonyl groups in their main chains have been developed. These PIs were synthesized by a two-step polycondensation procedure from several dianhydrides such as 4,4′-[p-thiobis(phenylenesulfanyl)] diphthalic anhydride (3SDEA), 4,4′-oxydiphthalic anhydride (ODPA), 4,4′-[sulfonylbis(phenylenesulfanyl)] diphthalic anhydride (pDPSDA) and a new sulfonyl and sulfur-containing aromatic diamine, 2,7-bis(4′-aminophenylenesulfanyl)thianthrene-5,5,10,10-tetraoxide (APTTT). All of the PIs show good thermal and optical properties such as optical transparency higher than 80% at 450 nm for a thickness of ca. 10 μm, glass transition temperatures higher than 250 °C, thermal decomposition temperatures (T_10%) in the range of 504-514 °C. Because of the two sulfonyl groups at each monomer unit in the polymer main chain, all of the PIs show good transparency maintaining relatively high refractive index.     

Synthesis and properties of novel polyimides derived from 2,6-bis(4-aminophenoxy-4′-benzoyl)pyridine with some of dianhydride monomers

A new kind of aromatic diamine monomer containing pyridine unit, 2,6-bis(4-aminophenoxy-4′-benzoyl)pyridine (BABP), was synthesized successfully. The Friedel-Crafts acylation of phenyl ethyl ether with 2,6-pyridinedicarbonyl chloride formed 2,6-bis(4,4′-dihydroxybenzoyl)-pyridine (BHBP), BHBP was changed into 2,6-bis(4-nitrophenoxy-4′-benzoyl)-pyridine (BNBP) by the nucleophilic substitution reaction of it and p-chloronitrobenzene, and BNBP was reduced with SnCl₂ and HCl in ethanol to form the diamine monomer BABP finally, the diamine monomer BABP could be obtained in quantitative yield. A series of novel polyimides were prepared by polycondensation of BABP with various aromatic dianhydrides in N-methy-2-pyrrolidone (NMP) via the conventional two-step method. Experimental results indicated that some of the polyimides were soluble both in strong dipolar solvents (N-methy-2-pyrrolidone or N,N-dimethylacetamide) and in common organic solvents tetrahydrofuran. The resulting polyimides showed exceptional thermal and thermooxidative stability, no weight loss was detected before a temperature of 450 °C in nitrogen, and the values of glass-transition temperature of them were in the range of 208-324 °C. Wide-angle X-ray diffraction measurements revealed that these polyimides were predominantly amorphous.     

Color lightness and highly organosoluble fluorinated polyamides, polyimides and poly(amide-imide)s based on noncoplanar 2,2′-dimethyl-4,4′-biphenylene units

A new diamine monomer containing noncoplanar methyl substitution, 2,2′-dimethyl-4,4′-bis(2-trifluoromethyl-4-aminophenoxy)biphenyl (DBTFAPB) was successfully synthesized and used in the preparation of a series of polyamides and polyimides by direct polycondensation with various aromatic dicarboxylic acids and tertacarboxylic dianhydrides. A new noncoplanar dicarboxylic acid monomer containing noncoplanar methyl substitution, 2,2′-dimethyl-4,4′-bis(2-trifluoromethyl-4-trimellitimidophenoxy)biphenyl (DBTFTPB) was also successfully synthesized by refluxing the diamine, DBTFAPB, with trimellitic anhydride in glacial acetic acid. A series of new poly(amide-imide)s were prepared directly from DBTFTPB with various diamines in N-methyl-2-pyrrolidinone (NMP). All the polymers exhibited excellent solubility in solvents, such as N-methyl-2-pyrrolidinone (NMP), N,N-dimethylacetamide (DMAc), N,N-dimethylformamide (DMF), dimethyl sulfoxide (DMSO), pyridine, tetrahydrofuran (THF), cyclohexanone and γ-butyrolactone at room temperature or upon heating at 70 °C. Inherent viscosities of the polymers were found to range between 0.60 and 1.34 dL g⁻¹. Gel permeation chromatography (GPC) of the polymers showed number-average and weight-average molecular weight up to 7.3×10⁴ and 17.9×10⁴, respectively. These polymers showed that the glass transition temperatures were between 230 and 265 °C, and the 10% mass loss temperatures were higher than 460 °C in nitrogen atmosphere. All the polymers could be cast into flexible and tough films from DMAc solutions. They had a tensile strength in the range of 82-124 MPa and a tensile modulus in the range of 1.9-2.9 GPa. These polymers exhibited low dielectric constants ranging from 2.87 to 4.03, low moisture absorption in the range of 0.29-3.20%, and high transparency with an ultraviolet-visible absorption cut-off wavelength in the 347-414 nm range.     

Sulfonated polyimides bearing benzimidazole groups for proton exchange membranes

A series of sulfonated polyimides containing benzimidazole groups were synthesized using 4,4′-binaphthyl-1,1′,8,8′-tetracarboxylic dianhydride (BTDA), 4,4′-diaminodiphenyl ether-2,2′-disulfonic acid (ODADS) as the sulfonated diamine, and 2-(3′,5′-diaminophenyl)benzimidazole (a) or 6,4′-diamino-2-phenylbenzimidazole (b) as the nonsulfonated diamine. The electrolyte properties of the synthesized polyimides (Ia − x, Ib − x, x refers to molar percentage of the sulfonated diamine) were investigated and compared with those of polyimides (Ic − x) from BTDA, ODADS, and m-phenylenediamine (c). All synthesized polyimides possessed high molecular weights revealed by their high viscosity, and formation of tough and flexible membranes. Polyimides with benzimidazole groups exhibited much better swelling capacity than those without benzimidazole groups. This was attributed to the strong interchain interaction through basic benzimidazole functions and sulfonic acid groups. The sulfonated polyimides that are incorporated with 1,1′,8,8′-binaphthalimide exhibited better hydrolytic stability than that with 1,4,5,8-naphthalimide. Polyimide membranes with good water stability as well as high proton conductivity were developed. Polyimide membrane (Ia − 90), for example, did not lose mechanical properties after being soaked in boiling water for 1000 h, while its proton conductivity was still at a high level (compared to that of Nafion 117).     

Water resistant sulfonated polyimides based on 4,4′-binaphthyl-1,1′,8,8′-tetracarboxylic dianhydride (BNTDA) for proton exchange membranes

A series of sulfonated polyimides (SPIs) were synthesized in m-cresol from 4,4′-binaphthyl-1,1′,8,8′-tetracarboxylic dianhydride (BNTDA), 4,4′-diaminodiphenylether-2,2-disulfonicacid (ODADS), and 4,4′-diamino-diphenyl ether (ODA) in the presence of triethylamine and benzoic acid. The resulted polyimides showed much better water resistance than the corresponding sulfonated polyimides from 1,4,5,8-naphthalenetetracarboxylic dianhydride (NTDA) and ODADS, which is contributed to the higher electron density in the carbonyl carbon atoms of BNTDA. Copolyimides S-75 and S-50 maintained their mechanical properties and proton conductivities after aging in water at 100 °C for 800 h. The proton conductivity of these SPIs was 0.0250-0.3565 S/cm at 20 °C and 100% relative humidity (RH), and increased to 0.1149-0.9470 S/cm at 80 °C and 100% RH. The methanol permeability values of these SPIs were in the range of 0.99-2.36 × 10⁻⁷ cm²/s, which are much lower than that of Nafion 117 (2 × 10⁻⁶ cm²/s).     

Properties of organosoluble aromatic polyimides from 3′-trifluoromethyl-3,4′-oxydianiline

A colorless fluorinated diamine, 3′-trifluoromethyl-3,4′-oxydianiline (3′-CF₃-3,4′-ODA) (II) was prepared through the nucleophilic substitution reaction of 3-nitrophenol and 2-chloro-5-nitrobenzotrifluoride by catalytic reduction with hydrazine and Pd/C. A series of Polyimides V were synthesized from the diamine II with various aromatic dianhydrides III_a-f via thermal and chemical imidization. These polyimides had inherent viscosities ranging from 0.88 to 1.12 dl/g. A comparison of V, VI to analogous polyimides VII, VIII. VI, VII and VIII was based on 3′4-ODA, 3-CF₃-4,4′-ODA, 4,4′-ODA, respectively. In terms of the color of PI revealed that the color intensity of phenoxy-containing amine of the meta-structure and the para-structure with the CF₃ group would fell off color intensity. The color intensity of the four polyimide series was lessened in the following order: V>VII>VI>VIII. The solubility of V is better than VI, VII and VII. The polyimide V films had a tensile strength ranging from 124 to 147 MPa, elongation at break from 9 to 65%, and initial modulus from 2.3 to 2.8 GPa. The glass transition temperature of polymers was recorded at 234-313 °C. They had 10% weight loss at a temperature above 515 °C and left more than 50% residue even at 800 °C in nitrogen. Compared with polyimides VI, V showed the lower dielectric constants of 2.80-3.50 (40 MHz), and moisture absorptions in the range of 0.44-1.02 wt%.     

Novel polyimides derived from 2,3,3′,4′-benzophenonetetracarboxylic dianhydride

A series of polyimides (PIs) based on 2,3,3′,4′-benzophenonetetracarboxylic dianhydride (2,3,3′,4′-BTDA) and 3,3′,4,4′-BTDA were prepared by the conventional two-step process. The properties of the 2,3,3′,4′-BTDA based polyimides were compared with those of polyimides prepared from 3,3′,4,4′-BTDA. It was found that PIs from 2,3,3′,4′-BTDA have higher glass transition temperature and better solubility without sacrificing their thermal properties. Furthermore the rheological properties of PMR-15 type polyimide resins based on 2,3,3′,4′-BTDA showed lower melt viscosity and wider melt flow region (flow window) compared with those from 3,3′,4,4′-BTDA. The structure-property relations resulted from isomerism were discussed.     

Synthesis and characterization of novel polyimides derived from 1,1-bis[4-(4′-aminophenoxy)phenyl]-1- [3″,5″-bis(trifluoromethyl)phenyl]-2,2,2-trifluoroethane

A novel fluorinated aromatic diamine monomer, 1,1-bis[4-(4′-aminophenoxy)phenyl]-1-[3″,5″-bis(trifluoromethyl)phenyl]-2,2,2-trifluoroethane(9FTPBA), was synthesized by coupling 3′,5′-bis(trifluoromethyl)-2,2,2-trifluoroacetophenone with 4-nitrophenyl phenyl ether under the catalysis of trifluoromethanesulfonic acid, followed reduced by reductive iron and hydrochloric acid. A series of new fluorine-containing polyimides having inherent viscosities of 0.96-1.23 dl/g was synthesized from the novel diamine with various commercially available aromatic dianhydrides using a standard two-stage process with thermal imidization and chemical imidization of poly(amic acid) films. All the fluorinated polyimides were soluble in many polar organic solvents such as NMP, DMAc, DMF, and m-cresol, as well as some of low boiling point organic solvents such as chloroform and acetone. The polymer films have good thermal stability with the glass transition temperature of 223-225 °C, the temperature at 5% weight loss of 535-568 °C in nitrogen, and have outstanding mechanical properties with the tensile strengths of 68-89 MPa, initial moduli of 2.14-2.19 GPa, and elongations at breakage of 3.2-10.5%.     

High glass transition and thermal stability of new pyridine-containing polyimides: Effect of protonation on fluorescence

A new diamine monomer containing heterocyclic pyridine and triphenylamine groups, 4-(4,4′-diaminotriphenylamine)-2,6-bis(4-methylphenyl)pyridine (4), was synthesized by Chichibabin and nucleophilic fluoro-displacement reactions. The diamine was used to prepare a series of novel polyimides via polycondensation with various aromatic tetracarboxylic dianhydrides in N-methyl-2-pyrrolidinone. The polyimide 4a derived from the diamine 4 with 4,4′-hexafluoroisopropylidenediphthalic anhydride and having high T_g (313 °C), mechanical, and thermal properties was soluble in various organic solvents, such as N-methyl-2-pyrrolidinone, N,N-dimethylacetamide, N,N-dimethylformamide, pyridine, chloroform, tetrahydrofuran, at room temperature. The polyimide (4a) could be cast into a self-standing film from DMAc solution and was thermally converted into tough and flexible film. The film had high tensile modulus of 2.2 GPa and exhibited excellent thermal stability in both nitrogen and air (T_d¹⁰ > 550 °C). The pristine polymer exhibited the UV-vis absorption bands in the region 240-400 nm and protonated polymer exhibited absorption in the region 390-500 nm. The protonated polymer possessed strong orange fluorescence (around 600 nm) in THF solution after protonation with acids as excited at 438 nm. The fluorescent intensity was influenced by the acid concentrations and the chemical structure of conjugated bases. The fluorescent intensity at 600 nm increased as acid concentration from a lower to a moderate concentration and decreased at higher concentrations.     

Synthesis and characterization of novel fluorinated polyimides derived from 4,4′-[2,2,2-trifluoro-1-(3,5-ditrifluoromethylphenyl)ethylidene]diphthalic anhydride and aromatic diamines

A novel fluorinated aromatic dianhydride, 4,4′-[2,2,2-trifluoro-1-(3,5-ditrifluoromethylphenyl) ethylidene] diphthalic anhydride (9FDA), was synthesized, which was employed to polycondense with various aromatic diamines, including 4,4′-oxydianiline, 1,4-bis(4-aminophenoxy) benzene, 3,4′-oxydianiline and 1,4-bis(4-amino-2-trifluoromethylphenoxy)benzene to produce a series of fluorinated aromatic polyimides. The fluorinated polyimides obtained had inherent viscosities ranged of 0.61-1.14 dL/g and were easily dissolved both in polar aprotic solvents and in low boiling point common solvents. High quality polyimide films could be prepared by casting the polyimide solution on glass plate followed by thermal baking to remove the organic solvents and volatile completely. Experimental results indicated that the fluorinated polyimides exhibited good thermal stability with glass transition temperature ranged of 245-283 °C and temperature at 5% weight loss of 536-546 °C. Moreover, the polyimide films showed outstanding mechanical properties with the tensile strengths of 87.7-102.7 MPa and elongation at breaks of 5.0-7.8%, good dielectric properties with low dielectric constants of 2.71-2.97 and low dissipation factor in the range of 0.0013-0.0028.     

Soluble polyimides from unsymmetrical diamine containing benzimidazole ring and trifluoromethyl pendent group

New unsymmetrical diamine monomer containing both the benzimidazole ring and trifluoromethyl group, 6,4′-diamino-2′-trifluoromethyl-2-phenylbenzimidazole, was prepared from 2-bromo-5-nitrobenzotrifluoride and 4-nitro-1,2-phenylenediamine. The monomer was polymerized with ODPA, BTDA and 6FDA by using one-pot synthetic method to obtain corresponding polyimides. All the prepared polyimides were soluble in aprotic polar solvents. Incorporation of trifluoromethyl groups unsymmetrically in the rigid polyimides improves their solubility without decreasing their physical properties. The polymers showed high glass transition temperature (T_g = 289-352 °C), high thermal stability (T_d10 > 500 °C), and relatively low coefficient of thermal expansion (CTE = 26.1-46.4 ppm/°C) because of their rigid-rod like structure. Also, they showed low refractive indexes (n = 1.46-1.68) and low birefringence (Δ ≈ 0.02) due to the trifluoromethyl pendent groups that interrupt chain packing and increase free volume.     

Synthesis and characterization of novel polyimides derived from 2-amino-5-[4-(4′-aminophenoxy)phenyl]-thiazole with some of dianhydride monomers

A new kind of aromatic unsymmetrical diamine monomer containing thiazole ring, 2-amino-5-[4-(4′-aminophenoxy)phenyl]-thiazole (APPT), was synthesized. A series of novel polyimides were prepared by polycondensation of APPT with various aromatic dianhydrides via one-step process. The resulting polyimides held inherent viscosities of 0.40-0.71 dL/g and were easily dissolved in strong dipolar solvents. Meanwhile, strong and flexible polyimide films were obtained, which had thermal stability with the glass transition temperatures (T_g) of 268.2-328.8 °C in nitrogen, the temperature at 5% weight loss of 452-507 °C in nitrogen and 422-458 °C in air, and the residue at 800 °C of 54.18-63.33% in nitrogen, as well as exhibited outstanding mechanical properties with the tensile strengths of 105.4-125.3 MPa, elongations at breakage of 6-13%. These films also held dielectric constants of 3.01-3.18 (10 MHz) and showed predominantly amorphous revealed by wide-angle X-ray diffraction measurements.     

Synthesis and properties of polyimides from isomeric bis(dicarboxylphenylthio)diphenyl sulfone dianhydrides

4,4′-Bis(3,4-dicarboxyphenylthio)diphenyl sulfone dianhydride(4,4′-PTPSDA) and 4,4′-bis(2,3-dicarboxyphenylthio)diphenyl sulfone dianhydride(3,3′-PTPSDA) were synthesized from chlorophthalic anhydrides and bis(4-mercaptophenyl)sulfone. Their structures were determined via IR spectra, ¹H NMR and elemental analysis. A series of polyimides were prepared from isomeric PTPSDAs and aromatic diamines in 1-methyl-2-pyrrolidinone (NMP) via the conventional two-step method. Polyimides based on 4,4′-PTPSDA and 3,3′-PTPSDA have good solubility in polar aprotic solvents and phenols. The 5% weight-loss temperatures of isomeric polyimides were near 500 °C in N₂. DMTA and DSC analyses indicated that the glass-transition temperatures of polyimides from 3,3′-PTPSDA are higher than those of polyimides from 4,4′-PTPSDA. The wide-angle X-ray diffraction showed that all polyimides are amorphous. The polyimides from 3,3′-PTPSDA showed higher permeability but lower permselectivity compared with those from 4,4′-PTPSDA.     

Copolyimides from 2,3,3′,4′-biphenyltetracarboxylic dianhydride and pyromellitic dianhydride with 4,4′-oxydianiline

A series of copolyimides were prepared via the polyamide acids (polyamic acids) from the reaction of 2,3,3′,4′-biphenyltetracarboxylic dianhydride (a-BPDA) and pyromellitic dianhydride (PMDA) with 4,4′-oxydianiline (4,4′-ODA) at dianhydride molar ratios of 9:1, 7:3, 1:1, 3:7 and 1:9. Homopolymers and a 1:1 polymer blend were also prepared. Films from the 7:3, 1:1 and 3:7 molar ratio polyamide acids reacted for 5-6 h at ambient temperature were brittle, whereas films from the same polyamide acids reacted for 24-48 h at ambient temperature were fingernail creaseable. The difference was apparently due to the initial formation of incompatible block domains that underway randomization upon longer reaction time. The differential scanning calorimetric (DSC) curves of some of the brittle films quenched after heating to 400 °C had two apparent glass transition temperatures (T_gs), indicative of two block domains. The creaseable films quenched after heating to 400 °C had single T_gs. Wide-angle X-ray diffraction showed all films to be amorphous even though the initial DSC curves showed strong endothermic peaks, generally associated with crystalline melts. These strong endotherms near the T_g region were thought to be due to relaxation of regions in the highly stressed films. Films of copolyamide acids from the reaction of 1:1 molar ratios of 3,3′,4,4′-oxydiphthalic anhydride/a-BPDA and 3,3′,4,4′-biphenyltetracarboxylic dianhydride/a-BPDA with 4,4′-ODA reacted for 6 h were fingernail creaseable. The chemistry and the properties of the copolymers are compared with those of the homopolymers.     

Synthesis of novel sulfonated polybenzimidazole and preparation of cross-linked membranes for fuel cell application

A novel sulfonated polybenzimidazole, sulfonated poly[2,2′-(p-oxydiphenylene)-5,5′-bibenzimidazole] (SOPBI), was successfully prepared by post-sulfonation reaction of the parent polymer, poly[2,2′-(p-oxydiphenylene)-5,5′-bibenzimidazole] (OPBI), using concentrated and fuming sulfuric acid as the sulfonating reagent at 80 °C, and the degree of sulfonation (DS) could be regulated by controlling the reaction conditions. No significant polymer degradation was observed in the post-sulfonation processes. Direct polymerization of 4,4′-dicarboxydiphenyl ether-2,2′-disulfonic acid disodium salt (DCDPEDS) and 3,3′-diaminobenzidine (DABz), however, resulted in insoluble gels either in polyphosphoric acid (PPA) or in phosphorus pentoxide/methanesulfonic acid (PPMA) in a ratio of 1:10 by weight reaction medium. The SOPBIs prepared by the post-sulfonation method showed good solubility in dimethyl sulfoxide (DMSO), high thermal stability, good film forming ability and excellent mechanical properties. Cross-linked SOPBI membranes were successfully prepared by thermal treatment of phosphoric acid-doped SOPBI membranes at 180 °C in vacuo for 20 h and the resulting cross-linked membranes showed much improved water stability and radical oxidative stability in comparison with the corresponding uncross-linked ones, while the proton conductivity did not change largely. Highly proton conductive (150 mS cm⁻¹, 120 °C in water) and water stable SOPBI membrane was developed.