Morphology of poly(ether sulfone)-modified polycyanurates

Polycyanurates prepared from cure of bisphenol A dicysanate (BPADCy) were modified with either hydroxyl-terminated or cyanated poly(ether sulfone)s (as HPES or CPES, respectively) of different molecular weights. With high molecular weight HPES (or CPES), the resulting resin showed a two-phase morphology in contrast to the single-phase morphology generated from the curing reactions of the low molecular weight HPES (or CPES) and BPADCy as observed from optical microscopy. Results from scanning electron microscopy suggests a discrete-continuous fracture surface for the high molecular weight HPES-modified polycyanurate but for the CPES-modified analogue, a blur interface between particle and matrix was observed. However, this blur interface can also be generated if 1 wt% of catalyst system (n-nonylphenol/cobaltic acetylacetonate) was used during cure of mixtures of high molecular weight HPES and BPADCy. This blur interface in the catalyzed system is attributed to the inter-reactions between the hydroxyl termini in HPES and the cyanate groups in BPADCy.     

Synthesis and characterization of poly(aryl ether sulfone) copolymers containing terphenyl groups in the backbone

A linear rigid bisphenol monomer, 4,4′-dihydroxyterphenyl (DHTP), has been incorporated into poly(aryl ether sulfone)s (PAESs) in a study to impart crystallization to these amorphous polymers. The PAES made from DHTP and dichlorodiphenylsulfone (DCDPS) is semi-crystalline but not soluble or thermally processable. Three bisphenols, 4,4′-isopropylidenediphenol (BPA), 4,4′-(hexafluoroisopropylidene)diphenol (BPAF) and 4,4′-dihydroxybiphenyl (BP), have been copolymerized with DHTP and DCDPS in order to study the effect of structure on crystallinity and processability. Both random and segmented copolymers containing different amounts of DHTP have been prepared via standard solution nucleophilic aromatic substitution polymerization technique. Only segmented polysulfone containing 50% BP and 50% DHTP was found to be semi-crystalline. This PAES had a melting temperature (T_m) 320 °C in the first heating cycle of a DSC measurement and the presence of crystallites was confirmed by wide angle X-ray diffraction (WAXS).     

Synthesis and characterization of cyclohexyl-containing poly(ether ketone sulfone)s

A series of poly(ether ketone sulfone)s were synthesized from 1,4-di(fluorobenzoyl)cyclohexane, difluorodiphenylsulfone and bisphenol A. These polymers were characterized by NMR, IR, SEC, DSC, TGA, tensile tests and DMA. The results from NMR, IR, and SEC indicated that essentially no side reactions, such as cross-linking, associated with enolate chemistry take place during the polymerizations although cis/trans stereochemistry inversion was observed. Comparison of the T_gs of the polymers with 1,4-cyclohexyl units to those of the terephthaloyl analogs suggested that the trans-1,4-cyclohexyl imparts slightly higher T_g than the terephthaloyl control. Tensile tests and DMA revealed that polymers with 1,4-cyclohexyl have essentially the same storage moduli as the corresponding aromatic analogs despite the inherent flexibility of the cyclohexyl unit. DMA also showed that the cyclohexyl unit imparts a larger magnitude of sub-T_g motion than terephthaloyl unit while maintaining high modulus.     

Sulfonated poly(ether ether ketone)‐induced porous poly(ether sulfone) blend membranes for the separation of proteins and metal ions

Asymmetric ultrafiltration (UF) membranes were prepared by the blending of poly(ether sulfone) (PES) and sulfonated poly(ether ether ketone) (SPEEK) polymers with N,N′‐dimethylformamide solvent by the phase‐inversion method. SPEEK was selected as the hydrophilic polymer in a blend with different composition of PES and SPEEK. The solution‐cast PES/SPEEK blend membranes were homogeneous for all of the studied compositions from 100/0 to 60/40 wt % in a total of 17.5 wt % polymer and 82.5 wt % solvent. The presence of SPEEK beyond 40 wt % in the casting solution did not form membranes. The prepared membranes were characterized for their UF performances, such as pure water flux, water content, porosity, and membrane hydraulic resistance, and morphology and melting temperature. We estimated that the pure water flux of the PES/SPEEK blend membranes increased from 17.3 to 85.6 L m^?2 h^?1 when the concentration of SPEEK increased from 0 to 40 wt % in the casting solution. The membranes were also characterized their separation performance with proteins and metal‐ion solutions. The results indicate significant improvement in the performance characteristics of the blend membranes with the addition of SPEEK. In particular, the rejection of proteins and metal ions was marginally decreased, whereas the permeate flux was radically improved. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Protein‐grafted carboxylic poly(ether sulfone) membranes: Preparation and characterization

Carboxylic poly(ether sulfone) membranes were prepared by a controlled acetylating and surface‐oxidating reaction followed by the grafting of bovine serum albumin (BSA) and bovine serum fibrinogen (BFG) onto the surfaces. Attenuated total reflection–Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, and Micro BCA Protein Assay Kits confirmed that the proteins were successfully grafted onto the surfaces of the membranes. The protein grafting degrees were measured at different time intervals and under different conditions. The modified membranes showed higher hydrophilicity, lower protein (BSA and BFG) adsorption, and suppressed platelet adhesion values. Because of the binding of calcium ions in blood, the modified membranes showed longer plasma recalcification times, activated partial thromboplastin times, prothrombin times, and whole blood clotting times. The results indicate that the blood compatibility of the poly (ether sulfone) membranes could be improved after surface carboxylic modification and protein immobilization and that the modified membranes could be used in the blood purification field. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Crystallization and melting behavior of poly(ether ether ketone)/poly(aryl ether sulfone) blends

The crystallization and melting behavior of poly(ether ether ketone) (PEEK) in blends with poly(aryl ether sulfone) (PES) prepared by melt mixing are investigated by differential scanning calorimetry (DSC) and wide‐angle X‐ray scattering (WAXS). The presence of PES is found to have a notable influence on the crystallization behavior of PEEK, especially when present in low concentrations in the PEEK/PES blends. The PEEK crystallization kinetics is retarded in the presence of PES from the melt and in the rubbery state. An analysis of the melt crystallization exotherm shows a slower rate of nucleation and a wider crystallite size distribution of PEEK in the presence of PES, except at low concentrations of PES, where, because of higher miscibility and the tendency of PES to form ordered structures under suitable conditions, a significantly opposite result is observed. The cold crystallization temperature of the blends at low PES concentration is higher then that of pure PEEK, whereas at a higher PES concentration little change is observed. In addition, the decrease in heat of cold crystallization and melting, which is more prevalent in PEEK‐rich compositions than in pure PEEK, shows the reduction in the degree of crystallinity because of the dilution effect of PES. Isothermal cold crystallization studies show that the cold crystallization from the amorphous glass occurs in two stages, corresponding to the mobilization of the PEEK‐rich and PES‐rich phases. The slower rate of crystallization of the PEEK‐rich phase, even in compositions where a pure PEEK phase is observed, indicates that the presence of the immobile PES‐rich phase has a constraining influence on the crystallization of the PEEK‐rich phase, possibly because of the distribution of individual PEEK chains across the two phases. The various crystallization parameters obtained from WAXS analysis show that the basic crystal structure of PEEK remains unaffected in the blend. Further, the slight melting point depression of PEEK at low concentrations of PES, apart from several other morphological reasons, may be due to some specific interactions between the component homopolymers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2906–2918, 2003     

Adhesion property of sulfonated poly(arylene ether sulfone)s

Sulfonated poly(arylene ether sulfone)s (S‐PESs) were synthesized from sulfonated 4,4′‐dichlorodiphenylsulfone (S‐DCDPS), 4,4′‐dichlorodiphenylsulfone (DCDPS), and 4,4′‐biphenol through variations in the molar ratio of S‐DCDPS to DCDPS from 10/90 to 40/60. The S‐PES sodium form was characterized with Fourier transform infrared, ¹H‐NMR, thermogravimetric analysis, differential scanning calorimetry, and dynamic mechanical analysis, and the intrinsic viscosity and solubility were also evaluated. The sodium form was then subjected to acidification by immersion in 1.5M HCl for 24 h at room temperature, which was followed by washing with deionized water. The S‐PES adhesive properties were measured with single laboratory shear samples with aluminum alloys, and the failure mode was investigated. The synthesized S‐PESs exhibited increased glass‐transition temperatures with increased S‐DCDPS/DCDPS ratios; their acid forms provided much lower glass‐transition temperatures than their sodium forms. In addition, the S‐PES sodium form exhibited a high intrinsic viscosity, which indicated a high molecular weight. The S‐PES acid form exhibited an adhesion strength similar to that of the sodium form, and the single‐lap‐shear strength increased with 10% S‐PES and then decreased with 20, 30, and 40% S‐PES. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1211–1218, 2004     

Poly(ether ether ketone)/poly(aryl ether sulfone) blends: Relationships between morphology and mechanical properties

Mechanical properties such as the tensile modulus, yield (break) strength, and elongation to break (or yield) are measured for multiphase poly(ether ether ketone) (PEEK)/poly(aryl ether sulfone) (PES) blends. Specimens with three different levels of thermal histories (quenched, as‐molded, and annealed) are prepared in order to study their effects on the mechanical properties of PEEK/PES blends. Synergistic behavior is observed in the tensile modulus and tensile strength of the blends in almost the whole range of compositions. The ductility of quenched blends measured as the elongation to break (yield) shows an unexpected synergistic behavior in the blend containing 90 wt % PEEK, although a negative deviation from additive behavior is observed in the rest of the compositions. A ductile–brittle transition is observed between 50 and 75 wt % PEEK in the blend. The ductile–brittle transition in as‐molded blends shifts to 75–90 wt % PEEK. Annealed blends show predominantly brittle behavior in the whole composition range. The experimental data are further correlated with the theoretically predicted results based on various composite models. Although the prediction based on these equations fails to fit the experimental data in the whole composition range, the simplex equations that are normally used for blends showing synergistic behavior produced a reasonable fit to the experimental data. The mechanical properties obtained for different blend compositions are further correlated with their morphology as observed by scanning electron microscopy. Morphological observation shows a two‐phase morphology in PES‐rich blends, which is an interlocked morphology in which the disperse phase is not clearly visible in PEEK‐rich blends, and a cocontinuous type of morphology for a 50/50 composition. Considerable permanent deformation of both the disperse and matrix phase, especially in the case of quenched tensile specimens, demonstrates the remarkable adhesion present between the two phases. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2887–2905, 2003     

Preparation of poly(ether sulfone) nanofibers by gas‐jet/electrospinning

Poly(ether sulfone) (PES) nanofibers were prepared by the gas‐jet/electrospinning of its solutions in N,N‐dimethylformamide (DMF). The gas used in this gas‐jet/electrospinning process was nitrogen. The morphology of the PES nanofibers was investigated with scanning electron microscopy. The process parameters studied in this work included the concentration of the polymer solution, the applied voltage, the tip–collector distance (TCD), the inner diameter of the needle, and the gas flow rate. It was found from experimental results that the average diameter of the electrospun PES fibers depended strongly on these process parameters. A decrease in the polymer concentration in the spinning solutions resulted in the formation of nanofibers with a smaller diameter. The use of an 18 wt % polymer solution yielded PES nanofibers with an average diameter of about 80 nm. However, a morphology of mixed bead fibers was formed when the concentration of PES in DMF was below 20 wt % during gas‐jet/electrospinning. Uniform PES nanofibers with an average diameter of about 200 nm were prepared by this electrospinning with the following optimal process parameters: the concentration of PES in DMF was 25 wt %, the applied voltage was 28.8 kV, the gas flow was 10.0 L/min, the inner diameter of the needle was 0.24 mm, the TCD was 20 cm, and the flow rate was 6.0 mL/h. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Nanostructured membranes based on sulfonated poly(aryl ether sulfone) and silica for fuel‐cell applications

Nanostructured sulfonated poly(aryl ether sulfone) (SPSU) membranes were made from SPSU/silica composites through the addition of amorphous, precipitated, and micronized silica particles (Tixosil 333) and short or segmented linear structures. Linear and branched segments of silica were obtained from the in situ reaction of tetraethoxysilane (TEOS) in an SPSU solution through a sol–gel acid‐catalyzed process. Different amounts of silica in the SPSU composites were prepared to evaluate their influence on the ionic conductivity, the water and alcohol solution sorption capacities, and the stability in an ethanol medium. The effect of silica (Tixosil) on the conductivity was higher than that of the silica made from TEOS in SPSU composites. The conductivities of the membranes containing 10% Tixosil and 6.6% silica prepared from TEOS were measured at 80°C; their values were 60 and 33 mS/cm, respectively. Furthermore, a membrane made of a silica blend (5% Tixosil and 3% TEOS) in SPSU attained a value of 92 mS/cm, whereas the commercial membrane Nafion 117, used as a reference, had a conductivity of 54 mS/cm measured under the same conditions. All those composites membranes could be used as components in hydrogen fuel cell. However, only the SPSU/2% Tixosil composite could be used in both hydrogen and ethanol direct fuel cells. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation of poly(ether sulfone) hollow fiber UF membrane for removal of NOM

In this study, a high performance poly(ether sulfone) (PES) hollow fiber ultrafiltration (UF) membrane has been prepared for removal of natural organic matter (NOM). The membrane was spun from a dope solution containing PES/poly (vinyl pyrrolidone) (PVP 40K)/N‐methyl‐2‐pyrrolidone (NMP) by using a wet‐spinning process. Characterization of the membrane in terms of pure water flux, molecule weight cut‐off (MWCO), and retention for a model humic acid (HA) were conducted, and the fouling resistance was analyzed. The experimental results showed that the membrane had a pure water permeability of 20 × 10^?5 L m^?2 h^?1 Pa^?1 and a nominal MWCO of 6000 Da. The results also showed that the membrane retention for humic acid was over 97% and both productivity and selectivity for HA increased with increasing feed velocity. The PES membrane in this study exhibited a much lower fouling tendency than the commercial polysulfone membrane. SEM images revealed that the membrane had an outer dense skin and a porous inner surface. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 430–435, 2006     

Solution blown sulfonated poly(ether sulfone)/poly(ether sulfone) nanofiber‐Nafion composite membranes for proton exchange membrane fuel cells

A composite membrane of sulfonated poly(ether sulfone) (SPES)/poly(ether sulfone) (PES) nanofiber (NF) mat impregnated with Nafion was prepared and evaluated for its potential use as a proton conductor for proton exchange membrane (PEM) fuel cells. The supporting composite nanofibrous mat was prepared by solution blowing of a mixture of SPES/PES solution. The characteristics of the SPES/PES NF and the composite membrane, such as morphology, thermal stability, and performance of membrane as PEMs, were investigated. The performance of composite membranes was compared with that of Nafion117. The introduction of solution blown NFs to composite membranes modestly improved proton conductivity, water swelling, and methanol permeability. Therefore, composite membrane containing SPES/PES NFs can be considered as a novel PEM for fuel cell applications. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42572.     

Synthesis and characterization of poly(aryl ether sulfone)s with metallophthalocyanine pendant unit

A series of novel poly(aryl ether sulfone) copolymers containing dicyanophenyl group were prepared by the reaction of bis(4‐chlorophenyl)sulfone with (3,4‐dicyano) phenylhydroquinone and 4,4′‐isopropylidenediphenol. On this basis, a series of poly(aryl ether sulfone)s containing metallophthalocyanine units were synthesized by the reaction of poly(aryl ether sulfone)s containing dicyanophenyl group with excessive amounts of 1,2‐dicyanobenzene and the corresponding metal salt in quinoline. All these copolymers were found to have high glass transition temperature and thermal stability. These copolymers were found to be soluble in common solvents, and capable of forming transparent films by solution casting. The copolymers containing metallophthalocyanine units showed strong optical absorption in the visible region, and exhibited blue photoluminescence in solution. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3457–3461, 2006     

Phase morphology and mechanical properties of a poly(ether sulfone)‐modified bismaleimide resin

The polymerization‐induced phase‐separation behavior of a thermoplastic [poly(ether sulfone) (PES)]‐ modified thermosetting bismaleimide resin during isothermal curing was investigated with differential scanning calorimetry, time‐resolved light scattering, and scanning electron microscopy with various contents and molecular weights of PES. The results suggested that the phase structure changed from a dispersed structure to a bicontinuous structure to phase inversion with an increase in the PES content. Three kinds of PES with different molecular weights were used to study the effects of the molecular weight on the phase structure and mechanical properties of modified systems. With higher molecular weight PES, a phase‐inversion morphology could be obtained at lower PES contents. The curing conversion of bismaleimide was affected by the composition of the blend. The curing rate decreased with an increase in the PES content. A blend with 15 wt % PES of a suitable molecular weight had a higher tensile strength and elongation at break than that without PES. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Reactive reinforcement of the interface of poly(ether sulfone)/poly(phenylene sulfide) polymer blend by PMR–POI

The effect of polymerization of monomer reactant–polyimide (POI) as the interfacial agent on the interface characteristics, morphology features, and crystallization of poly(ether sulfone)/poly(phenylene sulfide) (PES/PPS) blends were investigated using a scanning electron microscope, FTIR, WAXD, and XPS surface analysis. It was found that the interfacial adhesion was enhanced, the particle size of the dispersed phase was reduced, and the miscibility between PES and PPS was improved by the addition of POI. It was also found that POI was an effective nucleation agent of the crystallization for PPS. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1297–1306, 2002     

Synthesis and characterization of poly(ether sulfone)‐graft‐polydimethylsiloxane copolymers

Novel poly(arylene ether sulfone) (PAES) polymers containing polydimethylsiloxane (PDMS) side chains were synthesized and characterized with NMR and Fourier transform infrared spectroscopy. The thermal properties of the copolymers were evaluated with differential scanning calorimetry and thermogravimetric analysis. The polymers showed perfect thermal stability, as the decomposition temperatures were all above 380°C, and exhibited glass‐transition temperatures in the range 130–188°C. Furthermore, the surface properties of the copolymers were evaluated by X‐ray photoelectron spectroscopy and contact angle analysis. The results show that the hydrophobic abilities of the graft copolymer surfaces were improved significantly compared to PAES through the introduction of the PDMS chains. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Cellulose acetate–poly(ether sulfone) blend ultrafiltration membranes. II. Application studies

Ultrafiltration membranes are largely applied as macromolecular solutes and heavy‐metal‐ion separation from aqueous streams. Cellulose acetate and poly(ether sulfone) blend ultrafiltration membranes were prepared by the precipitation phase‐inversion technique in 100/0, 95/5, 85/15, and 75/25% polymer blend compositions in the absence and presence of a polymeric additive, poly(ethylene glycol) 600, at different additive concentrations and were used for the rejection of proteins trypsin, pepsin, egg albumin, and bovine serum albumin; a maximum of 94% rejection was achieved. The toxic heavy metal ions copper, nickel, and cadmium from dilute aqueous solutions were subjected to rejection by the blend membranes by complexation of the ions with the water‐soluble polymeric ligand, polyethyleneimine (PEI). Permeate flux studies of proteins and metal ions were performed simultaneously with the rejection experiments. The atomic absorption spectra results reveal maximum rejection for copper complex and a minimum rejection of about 60% for the cadmium complex. The rejection and permeate flux of the blend membranes were compared with those of pure cellulose acetate membranes. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3659–3665, 2004     

Effects of heat treatment on the properties of heterogeneous cation permeable membranes from blends of poly(ether sulfone)/sulfonated poly(phenylene sulfide) and phenolphthalein poly(ether ether ketone)/sulfonated poly(phenylene sulfide)

The effects of heat treatment on the properties of membranes prepared from blends of poly(ether sulfone)/sulfonated poly(phenylene sulfide) (SPPS) and phenolphthalein poly(ether ether ketone)/SPPS were studied in detail. The membranes' fundamental properties, including water content, transport number, diffusion coefficient of electrolytes, flux, and so on, changed with both treated temperature and time, whereas the ion‐exchange capacity and electrical resistance remained approximately unchanged. The trends may have been due to the possible structural change resulted from the shrinking of the polymers forming the membranes. Furthermore, the membranes also retained a good physical appearance at temperatures below 220°C. Therefore, a series of heterogeneous membranes with desired conductivities and selectivities as well as proper water contents, which could satisfy different industrial purposes, such as electrodialysis, diffusional dialysis, and proton exchange, were achieved by simple heat treatment for a proper time and at a proper temperature. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 494–499, 2005     

Photochemical reactions in a commerical poly(ether sulfone)

A commercial poly(ether sulfone) has been examined by electronic spectroscopy, continuous photolysis, and laser flash techniques. The spectroscopic experiments indicate that the chromophoric species primarily responsible for light absorption in the region 290–350 nm is the diphenyl sulfone unit. The laser flash experiments give direct evidence of bond scission at the ether linkage on the polymer backbone.     

PWA/silica doped sulfonated poly(ether sulfone) composite membranes for direct methanol fuel cells

A novel sulfonated poly(ether sulfone) (SPES)/phosphotungstic acid (PWA)/silica composite membranes for direct methanol fuel cells (DMFCs) application were prepared. The structure and performance of the obtained membranes were characterized by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), water uptake, proton conductivity, and methanol permeability. Compared to a pure SPES membrane, PWA and SiO₂ doped membranes had a higher thermal stability and glass transition temperature (T_g) as revealed by TGA‐FTIR and DSC. The morphology of the composite membranes indicated that SiO₂ and PWA were uniformly distributed throughout the SPES matrix. Proper PWA and silica loadings in the composite membranes showed high proton conductivity and sufficient methanol permeability. The selectivity (the ratio of proton conductivity to methanol permeability) of the SPES‐P‐S 15% composite membrane was almost five times than that of Nafion 112 membrane. This excellent selectivity of SPES/PWA/silica composite membranes indicate a potential feasibility as a promising electrolyte for DMFC. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011