Si3N4—MgAl2O4—Al2O3系材料无压烧结的研究

本文对Ｓｉ３Ｎ４－ＭｇＡｌ２Ｏ４－Ａｌ２Ｏ３系复合材料的无压烧结进行了研究，讨论了Ａｌ２Ｏ３含量对材料性能的影响及烧结工艺对材料性能和显微结构的相互关系。实验表明：两段法烧结可以得到性能良好的Ｓｉ３Ｎ４－ＭｇＡｌ２Ｏ４－Ａｌ２Ｏ３复合材料。     

无压烧结Al2O3／SiC纳米复相陶瓷的研究

将粒径为30～35nm的β-SiC粉,加入亚微米尺寸的α-Al     

Al2O3基泡沫陶瓷的研究

以Al2O3和锆英石为主要原料制备了具较高强度及抗热震性的泡沫陶瓷并进行了性能研究与应用试验。结果表明：当锆英石含量为30%时,材料的抗弯强度最大,达3.84MPa;随锆英石含量的提高,抗热震性能增强;泡沫陶瓷的孔隙率与锆英石含量无关,为80-81%,泡沫陶瓷过滤器能有效滤除铸液中夹杂物。     

ZrSiO4/Al2O3复相耐磨陶瓷球的烧结工艺研究

以ZrSiO4和α-Al2O3为原料,采用Al2O3-ZrSiO4高温原位烧结反应原理,分别以氧化铝含量为50%,60%,70%,80%的不同比例进行制备、烧结,来制造ZrSiO4/Al2O3复相耐磨陶瓷球。测定其物理性能,研究了不同铝含量对复相耐磨陶瓷球的密度、耐磨性、以及烧结性能的影响,为实际的生产应用奠定了可靠的基础。     

无压烧结制备Al2O3/SiC纳米复合陶瓷

用沉淀法包裹微米级SiC颗粒，通过常压、埋烧制备Al2O3／SiC纳米复合陶瓷。通过XRD、TG和SEM等分析了煅烧和烧结过程中相组成的变化、烧成收缩和显微结构。结果表明：利用SiC粉埋烧及碳粉制造还原气氛，含8wt％SiC(平均粒径为5mm)的复合粉末经800℃煅烧、成型，试样于1550℃，2h烧结，可制备Al2O3／SiC纳米复合陶瓷，其相对体积密度达95．2％，在烧结过程中由SiC氧化形成的无定形SiO2及与基质氧化铝反应形成的莫来石前躯体可大大促进烧结。     

无压烧结Al2O3/Si3N4纳米复合陶瓷的力学性能

本文对Al2O3／Si3N4体系进行无压烧结。获得试样相对密度大于98％，采用物相分析，烧结体中并没有Si3N4颗粒存在而是形成SIALON相。Si3N4和Al2O3反应生成的β-SIALON相颗粒不仅分布在Al2O3晶粒晶界处也存在于Al2O3晶粒内部，形成独特的“内晶型”结构。当受到外力时既能诱发穿晶断裂，又能引起裂纹偏转，从而起到增强的作用。由于产生晶界滑移，韧性有所下降。     

MgO引入量对反应烧结ZrO2增韧Al2O3复相陶瓷性能的影响

以锆英石粉和α-Al2O3粉为原料,同时引入不同量的MgO(分别占ZrO2含量的0、3.5%、5%、8%、10%和20%)作烧结助剂和t-ZrO2的稳定剂,采用反应烧结法,分别于1500 ℃、1550 ℃、1600 ℃和1650 ℃保温4 h制备了ZrO2增韧Al2O3复相陶瓷.结果表明MgO的引入能促进ZrO2增韧Al2O3复相陶瓷的烧结,并提高了t-ZrO2的含量,但同时对生成物相产生影响,抑制了莫来石的生成;在ZrO2含量为5%(w),MgO引入量为ZrO2含量的8%时,试样经1600 ℃烧成后,性能达到最佳,常温抗折强度和断裂韧性分别达到220 MPa和6.2 MPa·m1/2.     

ZrSiO4/Al2O3烧结氧化铝-莫来石复相陶瓷微观结构的研究

将氧化铝和锆英石混合物试样分别在1350℃、1550℃下烧成，结果发现在1350℃烧成、保温3h的样品中有莫来石生成，而在1550℃烧成、保温3h的情况下却未发现莫来石生成，本文对此作了分析和探讨。关键词：氧化铝一莫来石，复相陶瓷，微观结构。     

无压烧结Si3N4—3YZrO2复相陶瓷材料的力学性能和增韧机理研究

在以４％Ａｌ２Ｏ３作为烧结助剂的Ｓｉ３Ｎ４基体中分别添加５％，１０％，２０％，３０％的３ＹＺｒＯ２，经１８００℃无压烧结。共室温断裂韧性在到５．２－７．６ＭＰａ．ｍ＾１／２，是基体材料的２．４－３．５倍。     

常压烧结Si3N4-MgO-Y2O3-CeO2陶瓷的研究

本研究了Si3N4-MgO—Y2O3-CeO2陶瓷的烧结过程和微观结构,常压烧结氮化硅陶瓷的致密化主要通过液相烧结实现。微观分析结果表明,氮化硅烧结体的显微结构为等轴状的α—Si3N4和长柱状的β—Si3N4相互交织,这种结构有利于提高烧结体的强度和韧性。     

Pressureless Sintering of Alumina-Titanium Carbide Composites

The densification of Al₂O₃-TiC composites is detrimentally affected by chemical reactions between Al₂O₃ and TiC. These reactions must be suppressed in order to promote sintering. In this study, the specific reactions occurring in Al₂O₃-TiC composites were modeled, using thermodynamic calculations, and verified by experiments. The reaction between Al₂O₃ and TiC was suppressed by the use of specially prepared embedding powders allowing pressureless sintering to closed porosity. The Al₂O₃-TiC composites were subsequently hot isostatically pressed to > 99% of theoretical density without encapsulation. Typical flexural strength and fracture toughness of Al₂O₃-30 wt% TiC composites were 690 MPa and 4.3 MPa · m^1/2, respectively.     

常压烧结制备氧化钨陶瓷靶材的致密化研究

采用常压固相烧结工艺,制备出高纯度、高致密度的氧化钨靶材。考察了粉体粒度、成型压强、烧结温度和保温时间等对靶材致密度的影响。测试结果表明,以粒度0.27μm的粉体为原料,成型压强为60MPa,烧结温度为1200℃,保温时间为1h的条件下,可以制备出高致密度的氧化钨靶材,其组成为高纯的单斜晶相。     

无压烧结碳化硅复合材料的制备与性能研究

以部分碳化钛为增强相投入到碳化硅基体材料中,并投入微量炭黑和碳化硼为烧结活化剂,利用无压固相烧结技术制造了碳化硅基陶瓷复合材料。评测了其力学性能,凭借扫描电镜(SEM)观测了试样的断口形貌与表观形貌,并探讨了其氧化行为。结果表明:在碳化硅中投加部分碳化钛,对复合材料的力学性能有非常大地益处,于9 wt%时达到顶峰,弯曲强度497 MPa,相对密度98.9%,断裂韧性4.79 MPa·m^1/2。复合材料的显微组织构造紧致密实,TiC颗粒在SiC材料中的离散作用而激发的钉扎效果和裂纹偏移转向为其主要的增韧原理。在设定的氧化条件下(1200℃保温2 h),试样表面形成了一层较为致密并可以弱化氧化进程的氧化膜层。     

Pressureless Sintering of SiC-Whisker-Reinforced Al2O3 Composites: II, Effects of Sintering Additives and Green Body Infiltration

Pressureless sintering of SiC-whisker-reinforced Al₂O₃ composites was investigated. In Part II of the study, the effects of Y₂O₃/MgO sintering additives and green body infiltration on densification behavior and microstructure development are reported. Both sintering additives and green body infiltration resulted in enhanced densification. However, the infiltration approach was more effective for samples with high SiC whisker concentrations. Samples with 27 vol% whiskers could be pressureless sintered to ∼93% relative density and ∼3% open porosity. Fracture toughness values and microstructural features (e.g., grain size) for the infiltrated samples remained approximately the same as observed in the uninfiltrated samples.     

Pressureless Sintering of SiC-Whisker-Reinforced Al2O3 Composites: I, Effect of Matrix Powder Surface Area

Pressureless sintering of SiC-whisker-reinforced Al₂O₃ composites was investigated. In Part I of the study, the effect of the matrix (Al₂O₃) powder surface area on densification behavior and microstructure development is reported. Compacts prepared with higher surface area Al₂O₃ powder showed enhanced densification at lower whisker concentrations (5 and 15 vol%). Samples with 15 vol% whiskers could be pressureless sintered to ∼97% relative density with zero open porosity and ∼1.6-μm matrix average grain intercept size.     

Flash sintering of 3YSZ/Al2O3-platelet composites

Preparation of 3YSZ/Al₂O₃-platelet composites always requires high temperature, long duration, and/or high pressure. Herein, 3YSZ/Al₂O₃-platelet composites are prepared at low temperature of 492°C-645°C in 30 seconds by flash sintering under the electric field of 300-800 V/cm. The influence of electric field and current limit on the densification and grain growth of composites is investigated. The onset temperature for flash sintering is determined by electric field, which is decreased with increasing the electric field. Under the constant electric field, the current limit has a great effect on the density and grain size of composite. The flash-sintered 3YSZ/Al₂O₃-platelet composites exhibit relatively high hardness and elastic modulus. Both Joule heating and defects generation are proposed to be responsible for the rapid densification in flash sintering. This work demonstrates the feasibility of employing the flash sintering to prepare ceramic composites with fine grain size.     

烧结工艺对Ti/Al2O3复合材料性能的影响

利用放电等离子烧结技术探讨了烧结工艺对40%(体积分数)Ti/Al2O3复合材料性能的影响。实验结果表明,复合材料的性能受烧结温度的影响最为显著,过度延长保温时间会使晶粒发生异常长大,材料性能降低。烧结温度1300℃,保温时间8min制备的复合材料力学性能最佳,其弯曲强度、断裂韧性、显微硬度和相对密度分别为1002.22MPa,19.73MPa·m1/2,18.14GPa和99.74%。     

常压烧结莫来石／氧化锆／碳化硅复相陶瓷的研究

本文对莫来石／氧化锆／碳化硅复相陶瓷进行了Ｎ２气氛中常压烧结的研究。实验结果表明：ＳｉＣ粒子添加量≤２０ｖｏｌ％，材料均可致密烧结并可获得均匀的微观结构。ＳｉＣ粒子的加入使材料人力学性能较莫来石／氧化锆陶瓷有明显的提高，并在ＳｉＣ含量为１０ｖｏｌ％时达到峰值，室温强度和断裂韧性分别为６０１ＭＰａ和５．８ＭＰａ＾Ｃ２，接近热压材料。