Surface-initiated controlled polymerization as a convenient method for designing functional polymer brushes: From self-assembled monolayers to patterned surfaces

Surface-functionalization mediated through “grafting from” methods is of considerable interest as means to tailor the chemical and physical properties of functional substrates in a reliable way. The resulting polymer brushes, obtained by a “grafting from” strategy, are composed of grafted polymer chains tethered from one of their extremities to a surface by a covalent bond. Tuning the molecular parameters of these polymeric brushes such as the nature of monomer, the grafting density, and the chain length as well as the design of micropatterned structures enables delicate modification of the properties of these substrates, paving the way to the development of functional surfaces. In this review, we highlight recent and most important approaches to form monolayers and to subsequently elaborate homogeneous and heterogeneous coatings of polymer brushes by surface-initiated polymerization. The control of initiator molecule assembly is particularly important for the final configuration of polymer brushes. We report the creation of homopolymers and block copolymers using major controlled polymerization techniques as well as lithographic techniques aiming at the design of polymeric (micro- or nano-) patterns.     

Reactive patterning via post-functionalization of polymer brushes utilizing disuccinimidyl carbonate activation to couple primary amines

Polymer brushes provide an exceptional route to surface functionalization due to their chemical and mechanical robustness, lack of large-area defects, and high density of functional groups. In spite of these benefits, the synthetic difficulty and complex surface structure associated with polymer brushes have hindered their utilization for constructing multifunctional, patterned surfaces. In this contribution we describe the use of a rapid and highly efficient polymer brush post-functionalization technique as a facile method for controlling surface functionality of polymer brushes. Poly(2-hydroxyethyl methacrylate) (PHEMA) brushes are post-functionalized via activation with N,N′-disuccinimidyl carbonate (DSC) and subsequent coupling to molecules containing α-amine moieties. This post-functionalization effectively tailors surface energy resulting in water contact angles ranging from 40° to 100° using different conjugate molecules. Furthermore, the solvent tolerance, insensitivity to reactant concentration, and rapid reaction time of the aminolysis reaction enable surface energy patterning of the polymer brushes through the use of “reactive” soft lithography. Finally, these surface energy patterns could be “developed” by exposure to gold nanoparticle solutions to yield surfaces with patterned nanoparticle density.     

Surface functionalization of nanodiamond particles via atom transfer radical polymerization

Ultradispersed diamond (UDD)/polymer brushes having excellent solution dispersibilities are prepared by atom transfer radical polymerization (ATRP) using the “grafting-from” synthesis strategy. ATRP initiators, covalently attached to oxidized surface carbon atoms of UDD aggregates using esterification chemistry, initiate polymerization of methacrylate monomers to form hydrophobic UDD/poly(iso-butyl methacrylate) and UDD/poly(tert-butyl methacrylate) polymer brushes. Acid hydrolysis of a UDD/poly(tert-butyl methacrylate) polymer brush affords a hydrophilic UDD/poly(methacrylic acid) polymer brush. Based on surface area measurements and GPC data, the calculated surface density of a representative UDD/polymer brush material is ca. five polymer chains/100 nm². A wide variety of UDD/polymer brush materials having controlled dispersibility and functional group reactivity are now potentially available using this synthesis strategy.     

pH-induced conformational changes of loosely grafted molecular brushes containing poly(acrylic acid) side chains

A series of water-soluble loosely grafted poly(acrylic acid) (PAA) brushes with four different grafting densities were synthesized by the “grafting from” approach using atom transfer radical polymerization (ATRP). Gel permeation chromatography (GPC) and ¹H NMR spectroscopy were used to provide evidence for formation of the well-defined backbones and the resulting brush copolymers. Atomic force microscopy was used to study the conformation of adsorbed brushes as a function of pH. The adsorbed molecules undergo a globule-to-extended conformational transition as the solution is changed from acidic to basic. This transition was monitored on a mica surface by imaging individual molecules with atomic force microscopy (AFM). The conformational behavior was compared with 100%-grafted PAA brushes. Unlike the loose brushes, the 100%-grafted molecules remained fully extended in a broad range of pH values (pH = 2-9) due to steric repulsion between the densely grafted side chains which is strongly enhanced upon adsorption to a substrate.     

Linear viscoelasticity of polymer melts filled with nano-sized fillers

The linear dynamic rheology of polymer melts filled with nano-sized fillers is investigated in relation to a proposed two phase model. A common principle is disclosed for nanofilled polymers exhibiting either fluid- or solid-like behaviors with increasing filler volume fraction. The bulky polymer phase far away from the filler inclusions in the nanocomposites behaves the same as in the unfilled case while its contribution to the composite modulus is enlarged due to strain amplification effect. The filler forms aggregates together with polymer chains absorbed on the filler surface, which is termed as the “filler phase” in the proposed model. The dynamics of the “filler phase” slow down with increasing filler concentration. The applicability of the proposed two phase model is discussed in relation to the well-known structural inhomogeneity of nanofilled polymers as well as the strain amplification and the filler clustering effects.     

Micromechanical properties of glassy and rubbery polymer brush layers as probed by atomic force microscopy

Carboxylic acid terminated polystyrene and polybutylacrylate were grafted from melt onto a silicon substrate modified with the epoxysilane monolayer. The tethered layers fabricated from polymers of different molecular weights are smooth, uniform, mechanically stable, and cover homogeneously the modified silicon surface. Micromechanical properties of the dry glassy and rubbery brush layers were measured with atomic force microscope. We observed that for the PS layers with the thickness higher than 7 nm, the average value of the elastic moduli reached 1.1 GPa, which is close, but still lower than the expected for bulk polymer. The elastic modulus of PS polymer brush layers dramatically depends upon molecular weight and follows the inverse law with segment molecular weight, M_c of 18,000 known for bulk PS. This result indicates that the process of the formation of the physical network within polymer melt of chains tethered to a solid substrate is similar to that occurring in unconstrained polymer melt. Under these conditions, three PS brush layers studied in this work represent different cases of chains without stable entanglements for M<M_c as well as chains with stable entanglements for brushes with M∼M_c. This transition shows itself in significant reduction of the compliance reflected in twofold increase in elastic modulus. Our estimation predicts that modest lowering of ‘limiting’ elastic modulus of 1.4 GPa can be expected for thicker polymer brushes.     

A new approach in the study of tethered diblock copolymer surface morphology and its tethering density dependence

A poly(l-lactic acid)-block-polystyrene-block-poly(methyl methacrylate) (PLLA-b-PS-b-PMMA) triblock copolymer was synthesized with a crystalline PLLA end block. Single crystals of this triblock copolymer grown in dilute solution could generate uniformly tethered diblock copolymer brushes, PS-b-PMMA, on the PLLA single crystal substrate. The diblock copolymer brushes exhibited responsive, characteristic surface structures after solvent treatment depending upon the quality of the solvent in relation to each block. The chemical compositions of these surface structures were detected via the surface enhanced Raman scattering technique. Using atomic force microscopy, the physical morphologies of these surface structures were identified as micelles in cyclohexane and “onion”-like morphologies in 2-methoxyethanol, especially when the PS-b-PMMA tethered chains were at low tethering density.     

Structural and mechanical properties of advanced polymer gels with rigid side-chains using coarse-grained molecular dynamics

Computational modeling was utilized to design complex polymer networks and gels which display enhanced and tunable mechanical properties. Our approach focuses on overcoming traditional design limitations often encountered in the formulation of simple, single polymer networks. Here, we use a coarse-grained model to study an end-linked flexible polymer network diluted with branched polymer solvent chains, where the latter chains are composed of rigid side-chains or “spikes” attached to a flexible backbone. In order to reduce the entropy penalty of the flexible polymer chains these rigid “spikes” will aggregate into clusters, but the extent of aggregation was shown to depend on the size and distribution of the rigid side-chains. When the “spikes” are short, we observe a lower degree of aggregation, while long “spikes” will aggregate to form an additional secondary network. As a result, the tensile relaxation modulus of the latter system is considerably greater than the modulus of conventional gels and is approximately constant, forming an equilibrium zone for a broad range of time. In this system, the attached long “spikes” create a continuous phase that contributes to a simultaneous increase in tensile stress, relaxation modulus and fracture resistance. Elastic properties and deformation mechanisms of these branched polymers were also studied under tensile deformation at various strain rates. Through this study we show that the architecture of this branched polymer can be optimized and thus the elastic properties of these advanced polymer networks can be tuned for specific applications.     

Cross-linked polymer brushes. II. Formation and properties of poly(isobutyl vinyl ether)-b-poly[2-(vinyloxy)ethyl cinnamate] brushes

A diblock copolymer, i.e., poly(isobutyl vinyl ether)-b-poly[2-(vinyloxy)ethyl cinnamate] (PIBVE-b-PVEC), has been shown to form polymer brushes quickly on the surface of solid substrates by deposition from a solvent selectively poor for PVEC. The resultant brush could be cross-linked photochemically by initiating the dimerization between VEC groups of different polymer chains and the cross-linking was extremely efficient. Crosslinked polymer brushes, as expected, were resistant to organic solvent, such as chloroform, and nitric acid attacks. Important industrial applications are expected of cross-linked brushes. © 1994 John Wiley & Sons, Inc.     

‘Nano-tree’—type spherical polymer brush particles as templates for metallic nanoparticles

We present a new type of spherical polymer brush particles that consist of a solid poly(styrene) core (diameter: ca. 100 nm) onto which chains of a bottlebrush polymer have been densely grafted. These systems were prepared in aqueous dispersion by photo emulsion-polymerization using the macromonomer poly(ethylene glycol) methacrylate (PEGMA). In opposite to conventional spherical polyelectrolyte brushes carrying linear polymer chains, the system prepared here has a shell consisting of regularly branched chains (‘nano-tree’-type morphology). The branches consist of oligo(ethylene glycol) chains (n=13) terminated by a hydroxyl group. We demonstrate that these particles can be used as nanoreactors for the generation and immobilization of well-defined silver nanoparticles. Cryo-TEM and FESEM images show that Ag nanoparticles with diameter of ∼7.5±2 nm are homogeneously embedded into the PS-PEGMA brushes. Moreover, the composite particles exhibit an excellent colloidal stability. The catalytic activity is investigated by monitoring the reduction of 4-nitrophenol by NaBH₄ in presence of these silver nano-composite particles. The rate constant k_app was found to be strictly proportional to the total surface of the nanoparticles in the system. The study of the temperature dependence shows that the rate constants k_app obtained at different temperatures leads to an activation energy of 62 kJ/mol.     

Measurement of ion concentration profiles in surface layers of leached (“swollen”) glass electrode membranes by means of luminescence excited by ion sputtering

A new method is described of measuring concentration profiles of luminous ions in glass surface layers. The method is applied to so-called “swollen surface layers” of lithium ion containing electrode membrane glass after treatment (“swelling”) in solutions of different pH containing various alkali metal ions. Thickness (up to 300 Å) and lithium concentration profile of the layers are a function of pH and Li⁺-concentration of the solutions. The results are discussed in terms of ion-exchange equilibria. The layers are defined as “leached layers”.     

Highly efficient synthesis of cylindrical polymer brushes with various side chains via click grafting-onto approach

Though much attention has been paid to synthesis of cylindrical polymer brushes, it is still not easy to prepare well-defined brushes by a general approach. Herein, well-defined cylindrical polymer brushes with various side chains were synthesized via grafting-onto approach by CuAAC click chemistry. Narrowly dispersed polymer backbones functionalized with azide groups were obtained by post-modification of poly(glycidyl methacrylate) (PGMA) which was prepared by reversible addition-fragmentation chain transfer (RAFT) mediated radical polymerization. The alkyne-terminated side chains, polystyrene, polyacrylates, polymethacrylates and poly(N-alkyl acrylamide)s, were synthesized by RAFT mediated radical polymerization with alkyne-containing chain transfer agents (CTAs). The CuAAC reactions between the backbone and side chain polymers were conducted with an equivalent feed of alkyne-terminated side chains and azide groups under mild conditions. Influences of reaction conditions and chemical composition of polymer side chains on grafting efficiency and molecular weight distribution of the polymer brushes were investigated. It is demonstrated that the side chains of polystyrene, polyacrylates and poly(N-alkyl acylamide)s were grafted at a density above 85% while that of polymethacrylates decreased to ca. 50%. The polymer brushes synthesized under the optimized reaction conditions had well-defined chemical composition and narrow distribution of molecular weight, and their wormlike morphology was visualized by atomic force microscopy (AFM).     

Application of two phase model to linear dynamic rheology of filled polymer melts

The linear dynamic rheology for a series of filled polymer melts is investigated to take account for the respective contributions of the bulky polymer phase away from the filler inclusions and the “filler phase” composed of filler particles coated with polymer layer. Time-concentration superposition principles are introduced to the linear viscoelasticities of both the bulky polymer phase and the “filler phase”. The result highlights the importance of the polymer dynamics to both the “filler phase” and the composite melt. Polymer mediated filler jamming towards glass formation is revealed for the “filler phase”, which accounts for origin of the fluid-to-solid transition upon filling.     

Nanotubes as polymers

In this review, we show that the structure and behavior of single-walled nanotubes (SWNTs) are essentially polymeric; in fact, many have referred to SWNTs as “the ultimate polymer”. The classification of SWNTS as polymers is explored by comparing the structure, properties, phase behavior, rheology, processing, and applications of SWNTs with those of rigid-rod polymers. Special attention is given to research efforts focusing on the use of SWNTs as molecular composites (also termed nanocomposites) with SWNTs as the filler and flexible polymer chains as the host. This perspective of “SWNTs as polymers” allows the methods, applications, and theoretical framework of polymer science to be appropriated and applied to nanotubes.     

Polyaniline as cathodic material for electrochemical energy sources: The role of morphology

Polyaniline layers of different morphologies ranging from open and “sponge-like” structures to compact and “pebble-like” surfaces were synthesized from perchlorate solutions and employed as cathode in the galvanic cell with Zn anode and NH₄Cl/ZnCl₂ electrolyte. Cathodic properties of synthesized layers were investigated by the constant current charging/discharging method in 500 cycles. Specific charge capacities and specific energies obtained form the current-time curves strongly depend on the morphology of investigated layers and discharge conditions. The results unambiguously show that charging/discharging reaction of polyaniline layers is limited to relatively thin layer at polymer/solution boundary. Specific charge capacities are inversely related to both the polymer thickness and the discharge current density. In the limit of zero current densities the specific charge capacity as high as 245 A h kg⁻¹ could be achieved for porous structures of polyaniline layers. Specific capacitance higher than 400 F g⁻¹ obtained at 2 mA cm⁻² current density makes polyaniline a promising material for the application in electrochemical supercapacitors. The electrochemical behaviour of the layers was investigated by cyclic voltammetry and electrochemical impedance spectroscopy before and after 500 cycles of charging/discharging experiments. Both, cyclic voltammetry and electrochemical impedance spectroscopy showed that some polyaniline layers develop an increased charged transfer resistance at the carbon support/polymer interface during charging/discharging process. The increased charge transfer resistance does not affect the overall specific charge of the layers. The low-frequency capacities in impedance spectra are attributed to charging/discharging of polymer/electrolyte interface and seem to be related to the specific charge capacities obtained by extrapolation to zero current density discharge reaction.     

Nanopatterns of poly(styrene-block-butyl acrylate) block copolymer brushes on the surfaces of exfoliated and intercalated clay layers

We report a study of poly(styrene-block-butyl acrylate) (PSBA) block copolymer brushes on the surfaces of intercalated and exfoliated silicate (clay) layers. The PSBA/clay nanocomposite was synthesized by in situ atom transfer radical polymerization (ATRP) from initiator moieties immobilized within the silicate galleries of the clay particles. Transmission electron microscopy (TEM) analysis showed the existence of both intercalated and exfoliated structures in the nanocomposite. Block copolymer brushes on the surface of exfoliated or intercalated clay layers were found to create nanopatterns after treatment in different solvents. For the block copolymer brushes after treatment in THF, uniform collapsed brush layers are observed. After treatment in acetone, a selective solvent for PBA, wormlike surface aggregates are observed. After treatment in methanol, a precipitant for both of the blocks, micelles as well as wormlike aggregates can be observed. Furthermore, the polymer brushes tend to aggregate together and change their nanopatterns at an elevated temperature.     

Effect of chain disentanglement on melt crystallization behavior of isotactic polypropylene

Isotactic polypropylene (iPP) with “disentangled” chains was generated through crystallization of iPP from its mineral oil solution. TGA test assured complete removal of mineral oil from iPP precipitates. Time sweep rheological measurements showed the modulus build-up with time indicating the formation of “disentangled” chains in iPP after the sample disentanglement treatment. The “disentangled” chains could preserve for a certain time before completely re-entangled during melting. Crystallization kinetics of iPP with “disentangled” chains was studied by using polarized optical microscope. The growth rate of spherulites in “disentangled” iPP was faster than that in the entangled one.     

Electrochemical corrosion behavior of chromium-phosphorus coatings electrodeposited from trivalent chromium baths

Chromium-phosphorus (Cr-P) coatings are electrodeposited from trivalent Cr (Cr(III)) baths containing hypophosphite. The electrochemical corrosion behavior of Cr-P coatings, traditional Cr coatings deposited in hexavalent Cr (Cr(VI)) baths, and chromium-carbon (Cr-C) coatings deposited in Cr(III) baths containing formate are studied by measuring potentiodynamic polarization curves in a 10 wt% HCl solution. The composition and morphology of the coating surface layers are investigated by X-ray photoelectron spectrometry (XPS) and scanning electron microscopy (SEM), respectively. The results of electrochemical tests show that Cr-P coatings exhibit better corrosion resistance than traditional Cr and Cr-C coatings, which is characterized by a lower critical current density, lower passive current density, and lager passive potential range. XPS and SEM analyses confirm that the excellent corrosion resistance of Cr-P coatings is attributed to the formation of a phosphide passive film, which has high stability and self-repairing ability, and can act as a “buffer” to reject the penetration of chloride ions.     

Synthesis and characterization of well-defined hydrophilic block copolymer brushes by aqueous ATRP

Homopolymer brushes of poly(N,N-dimethylacrylamide) (PDMA), poly(methoxyethylacrylamide) (PMEA) and poly(N-isopropylacrylamide)(PNIPAM) grown on atom transfer radical polymerization (ATRP) initiator functionalized latex particles were used as macroinitiators for the synthesis of PDMA-b-PNIPAM/PMEA, PMEA-b-PDMA/PNIPAM and PNIPAM-b-PDMA block copolymer brushes by surface initiated aqueous ATRP. The grafted homopolymer and block copolymer brushes were analyzed for molecular weight, molecular weight distribution, chain grafting density, composition and hydrodynamic thickness (HT) using gel permeation chromatography-multi-angle laser light scattering, ¹H NMR, particle size analysis and atomic force microscopy (AFM) techniques. The measured graft molecular weight increased following the second ATRP reaction in all cases, indicating the second block had been added. Chain growth depended on the nature of the monomer used for block copolymerization and its concentration. Unimodal distribution of polymer chains in GPC with non-overlap of molar mass-elution volume curves implied an efficient block copolymerization. This was supported by the increase in HT measured by particle size analysis, equilibrium thickness observed by AFM and the composition of the block copolymer layer by ¹H NMR analysis, both in situ and on cleaved chains in solution. ¹H NMR analysis of the grafted latex and cleaved polymers from the surface demonstrated that accurate determination of the copolymer composition by this method is possible without detaching polymer chains from surface. Block copolymer brushes obey the same power law dependence of HT on molecular weight as homopolymer brushes in good solvent conditions. The NIPAM-containing block copolymer brushes were sensitive to changes in the environment as shown by a decrease in HT with increase in the temperature of the medium.     

Poly(l-lactide) comb polymer brushes on the surface of clay layers

Poly(l-lactide) (PLLA) comb polymers on poly(hydroxyethyl methacrylate) (PHEMA) backbone were prepared on the surface of clay layers by a combination of in situ atom transfer radical polymerization (ATRP) and ring-opening polymerization. An ATRP initiator with a quaternary ammonium salt end group was intercalated into the interlayer spacing of clay. PHEMA polymer brushes on the surface of clay layers were prepared by in situ ATRP. PLLA comb polymers on PHEMA backbone were prepared by ring-opening polymerization. X-ray diffraction (XRD) and transmission electron microscopy (TEM) results showed that with the increase of comb chain length more and more exfoliated structure was created. Aggregation of wormlike comb polymer brushes on the surface of clay layers was observed by TEM. Differential scanning calorimeter (DSC) results indicated that both the melting points and glass transition temperatures of the comb polymer brushes increase with the increase of comb chain length. The equilibrium melting temperature of the comb polymer brush on the surface of clay layers is lower than cleaved polymer. An atomic force microscopy (AFM) image proves the formation of wormlike structure by cleaved comb polymers.