Layered perovskite GdBaCoFeO5+x as cathode for intermediate-temperature solid oxide fuel cells

A layered perovskite oxide, GdBaCoFeO_5+x (GBCF), was investigated as a novel cathode for intermediate-temperature solid oxide fuel cells (IT-SOFCs). A laboratory-sized Sm_0.2Ce_0.8O_1.9 (SDC)-based tri-layer cell of NiO–SDC/SDC/GBCF was tested under intermediate-temperature conditions of 550–650 °C with humidified H₂ (∼3% H₂O) as a fuel and the static ambient air as oxidant. A maximal power density of 746 mW cm⁻² was achieved at 650 °C. The interfacial polarization resistance was as low as 0.42, 0.18 and 0.11 Ω cm² at 550, 600 and 650 °C, respectively. The experimental results indicate that the layered perovskite GBCF is a promising cathode candidate for IT-SOFCs.     

Electrochemical performance of novel cobalt-free oxide Ba0.5Sr0.5Fe0.8Cu0.2O3−δ for solid oxide fuel cell cathode

A novel cobalt-free perovskite oxide Ba_0.5Sr_0.5Fe_0.8Cu_0.2O_3−δ (BSFC) is employed as a cathode material for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The electrical conductivity of BSFC reaches the maximum value of 57 S cm⁻¹ at 600 °C. Symmetrical electrochemical cell with the configuration of BSFC/SDC/BSFC is applied for the impedance study and area specific resistance (ASR) of BSFC cathode material is as low as 0.137 Ω cm² at 700 °C. The single cell, consisting of BSFC/SDC/NiO-SDC structure, is assembled and tested from 550 to 700 °C with humidified hydrogen (∼3% H₂O) as the fuel and the static air as the oxidant. A maximum power density of 718 mW cm² is obtained at 700 °C for the single cell. Preliminary results demonstrate that the cobalt-free oxide BSFC is a very promising cathode material for application in IT-SOFCs.     

Novel layered perovskite oxide PrBaCuCoO5+δ as a potential cathode for intermediate-temperature solid oxide fuel cells

A novel layered perovskite oxide PrBaCuCoO_5+δ (PBCCO) is employed as a potential cathode for intermediate-temperature solid oxide fuel cells (IT-SOFCs). Thermal expansion and electrochemical performance on samarium-doped ceria (SDC) electrolyte are evaluated. The thermal expansion coefficient (TEC) of PrBaCuCoO_5+δ (PBCCO) is close to that of SDC electrolyte and electrical conductivity of PrBaCuCoO_5+δ (PBCCO) reaches the general required value of cathode material. Symmetrical electrochemical cell with the configuration of PrBaCuCoO_5+δ (PBCCO)/SDC/PrBaCuCoO_5+δ (PBCCO) applied for the impedance studies, the area specific resistance of PrBaCuCoO_5+δ (PBCCO) cathode is as low as 0.047 Ω cm² at 700 °C. A maximum power density of 791 mW cm⁻² is obtained at 700 °C for the single cell consisting of PrBaCuCoO_5+δ (PBCCO)/SDC/NiO-SDC. Preliminary results indicate that PrBaCuCoO_5+δ (PBCCO) is especially promising as a cathode for IT-SOFCs.     

Evaluation of Sr substituted Nd2CuO4 as a potential cathode material for intermediate-temperature solid oxide fuel cells

The Nd_1.7Sr_0.3CuO₄ (NSCu) material with perovsikite-related structure was synthesized and evaluated as a new cathode for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The crystal structure, thermal expansion, electrical conductivity and electrochemical performance of NSCu have been investigated by X-ray diffraction, a dilatometer, DC four-probe method, AC impedance and cyclic voltammetry (CV) techniques. The polarization resistances of NSCu cathode on Sm-doped ceria (SDC) electrolyte in air were 0.07 Ω cm², 0.24 Ω cm² and 1.60 Ω cm² at 800 °C, 700 °C and 600 °C, respectively. The results demonstrated that both impedance and CV methods are consistent with high exchange current density i₀ (390.7 mA/cm² and 76.1 mA/cm² at 800 °C and 700 °C.), making NSCu a promising cathode material for the IT-SOFCs based on doped ceria electrolytes.     

LaNi0.6Fe0.4O3-Ce0.8Sm0.2O1.9-Ag composite cathode for intermediate temperature solid oxide fuel cells

LaNi_0.6Fe_0.4O₃ (LNF), LNF-Sm_0.2Ce_0.8O_1.9 (SDC), and LNF-SDC-Ag cathodes on SDC electrolytes were investigated at intermediate temperatures using AC impedance spectroscopy. Results show that adding 50 wt.% SDC into LNF yields a significant low area specific resistance (ASR) which was found to be 0.92 Ω cm² at 700 °C. Infiltrating 0.3 mg/cm² Ag into LNF-50 wt.% SDC can improve the electronic conductivity and oxygen exchange reaction activity, and thereby remarkably decrease the ASRs. The ASR value of the LNF-SDC-Ag cathode is as low as 0.18 Ω cm² at 700 °C, and 0.46 Ω cm² at 650 °C. The long-term test shows that the LNF-SDC-Ag cathode may be a promising candidate for solid oxide fuel cells operating at temperatures lower than 650 °C.     

A novel cobalt-free layered GdBaFe2O5+δ cathode for proton conducting solid oxide fuel cells

While cobalt-containing perovskite-type cathode materials facilitate the activation of oxygen reduction, they also suffer from problems like poor chemical stability in CO₂ and high thermal expansion coefficients. In this research, a cobalt-free layered GdBaFe₂O_5+δ (GBF) perovskite was developed as a cathode material for protonic ceramic membrane fuel cells (PCMFCs) based on proton conducting electrolyte of stable BaZr_0.1Ce_0.7Y_0.2O_3−δ (BZCY7). The button cells of Ni-BZCY7|BZCY7|GBF were fabricated and characterized using complex impedance technique from 600 to 700 °C. An open-circuit potential of 1.007 V, maximum power density of 417 mW cm⁻², and a low electrode polarization resistance of 0.18 Ω cm² were achieved at 700 °C. The results indicate that layered GBF perovskite is a good candidate for cobalt-free cathode material, while the developed Ni-BZCY7|BZCY7|GBF cell is a promising functional material system for solid oxide fuel cells.     

High-performance PrBaCo2O5+δ-Ce0.8Sm0.2O1.9 composite cathodes for intermediate temperature solid oxide fuel cell

PrBaCo₂O_5+δ-Ce_0.8Sm_0.2O_1.9 (PBCO-SDC) composite material are prepared and characterized as cathode for intermediate temperature solid oxide fuel cells (IT-SOFCs). The powder X-ray diffraction result proves that there are no obvious reaction between the PBCO and SDC after calcination at 1100 °C for 3 h. AC impedance spectra based on SDC electrolyte measured at intermediate temperatures shows that the addition of SDC to PBCO improved remarkably the electrochemical performance of a PBCO cathode, and that a PBCO-30SDC cathode exhibits the best electrochemical performance in the PBCO-xSDC system. The total interfacial resistances R_p is the smallest when the content of SDC is 30 wt%, where the value is 0.035 Ω cm² at 750 °C, 0.072 Ω cm² at 700 °C, and 0.148 Ω cm² at 650 °C, much lower than the corresponding interfacial resistance for pure PBCO. The maximum power density of an anode-supported single cell with PBCO-30SDC cathode, Ni-SDC anode, and dense thin SDC/LSGM (La_0.9Sr_0.1Ga_0.8Mg_0.2O_3−δ)/SDC tri-layer electrolyte are 364, 521 and 741 mW cm⁻² at 700, 750 and 800 °C, respectively.     

Investigation of cobalt-free cathode material Sm0.5Sr0.5Fe0.8Cu0.2O3−δ for intermediate temperature solid oxide fuel cell

A cobalt-free cubic perovskite oxide Sm_0.5Sr_0.5Fe_0.8Cu_0.2O_3−δ (SSFCu) was investigated as a novel cathode for intermediate temperature solid oxide fuel cells (IT-SOFCs). The thermal expansion coefficient (TEC) of SSFCu was close to that of Sm_0.2Ce_0.8O_1.9(SDC) electrolyte and the electrical conductivity of SSFCu sample reached 72–82 S cm⁻¹ in the commonly operated temperatures of IT-SOFCs (400–600 °C). Symmetrical electrochemical cell with the configuration of SSFCu/SDC/SSFCu was applied for the impedance study and area specific resistance (ASR) of SSFCu cathode material was as low as 0.085 Ω cm² at 700 °C. Laboratory-sized tri-layer cells of NiO-SDC/SDC/SSFCu were operated from 450 to 700 °C with humidified hydrogen (∼3% H₂O) as fuel and the static air as oxidant. A maximum power density of 808 mW cm² was obtained at 700 °C for the single cell.     

Synthesis,electrical and electrochemical properties of Ba0.5Sr0.5Zn0.2Fe0.8O3−δ perovskite oxide for IT-SOFC cathode

The Ba_0.5Sr_0.5Zn_0.2Fe_0.8O_3−δ (BSZF) complex oxide with cubic perovskite structure was synthesized and examined as a new cobalt-free cathode for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The electrical conductivity was relatively low with a peak value of 9.4 S cm⁻¹ at about 590 °C, which was mainly caused by the high concentration of oxygen vacancy and the doping of bivalent zinc in B-sites. At 650 °C and under open circuit condition, symmetrical BSZF cathode on Sm-doped ceria (SDC) electrolyte showed polarization resistances (R_p) of 0.48 Ω cm² and 0.35 Ω cm² in air and oxygen, respectively. The dependence of R_p with oxygen partial pressure indicated that the rate-limiting step for oxygen reduction was oxygen adsorption/desorption kinetics. Using BSZF as the cathode, the wet hydrogen fueled Ni + SDC anode-supported single cell exhibited peak power densities of 392 mW cm⁻² and 626 mW cm⁻² at 650 °C when stationary air and oxygen flux were used as oxidants, respectively.     

Electrochemical performance of PrBaCo2O5+δ layered perovskite as an intermediate-temperature solid oxide fuel cell cathode

PrBaCo₂O_5+δ (PBCO) powder was prepared by a combined EDTA and citrate complexing method. The electrochemical performance of PBCO as a cathode for intermediate-temperature solid oxide fuel cells (IT-SOFCs) was evaluated. A porous layer of PBCO was deposited on a 42 μm thick electrolyte consisting of Ce_0.8Sm_0.2O_1.9 (SDC), prepared by a dry-pressing process. A fuel cell with a structure PBCO/SDC/Ni-SDC provides a maximum power density of 866, 583, 313 and 115 mW cm⁻² at 650, 600, 550 and 500 °C, respectively, using hydrogen as the fuel and stationary air as the oxidant. The total resistance of the cell was about 0.41, 0.51, 0.57 and 0.77 Ω cm², respectively. This encouraging data identifies PBCO as a potential cathode material for IT-SOFCs.     

In situ drop-coated BaZr0.1Ce0.7Y0.2O3−δ electrolyte-based proton-conductor solid oxide fuel cells with a novel layered PrBaCuFeO5+δ cathode

In order to develop a simple and cost-effective route to fabricate proton-conductor intermediate-temperature SOFCs, a dense BaZr_0.1Ce_0.7Y_0.2O_3−δ (BZCY) electrolyte was fabricated on a porous anode by in situ drop-coating. The PrBaCuFeO_5+δ (PBCF) composite oxide with layered perovskite structure was synthesized by auto ignition process and examined as a novel cathode for proton-conductor IT-SOFCs. The single cell, consisting of PBCF/BZCY/NiO-BZCY structure, was assembled and tested from 600 to 700 °C with humidified hydrogen (∼3% H₂O) as the fuel and the static air as the oxidant. An open-circuit potential of 1.01 V and a maximum power density of 445 mW cm⁻² at 700 °C were obtained for the single cell. A relatively low interfacial polarization resistance of 0.15 Ω cm² at 700 °C indicated that the PBCF is a promising cathode for proton-conductor IT-SOFCs.     

High performance layered SmBa0.5Sr0.5Co2O5+δ cathode for intermediate-temperature solid oxide fuel cells

The layered SmBa_0.5Sr_0.5Co₂O_5+δ (SBSC) perovskite oxide is synthesized by the Pechini method and investigated as a novel cathode material for intermediate-temperature solid oxide fuel cells (IT-SOFCs). A laboratory-sized Sm_0.2Ce_0.8O_1.9 (SDC)-based tri-layer cell of NiO–SDC/SDC/SBSC is operated from 500 to 700 °C fed with humidified H₂ (3% H₂O) as a fuel and the static ambient air as oxidant. A maximum power density of 1147 mW cm⁻² is achieved at 700 °C. The interfacial polarization resistance is as low as 1.01, 0.38, 0.16, 0.06 and 0.03 Ω cm² at 500, 550, 600, 650 and 700 °C, respectively. The experimental results indicate that SBSC is a very promising cathode material for IT-SOFCs.     

Layered perovskite PrBa0.5Sr0.5Co2O5+δ as high performance cathode for solid oxide fuel cells using oxide proton-conducting electrolyte

The layered perovskite PrBa_0.5Sr_0.5Co₂O_5+δ (PBSC) was investigated as a cathode material for a solid oxide fuel cell using an oxide proton conductor based on BaZr_0.1Ce_0.7Y_0.2O_3−δ (BZCY). The sintering conditions for the PBSC-BZCY composite cathode were optimized, resulting in the lowest area-specific resistance and apparent activation energy obtained with the cathode sintered at 1200 °C for 2 h. The maximum power densities of the PBSC-BZCY/BZCY/NiO-BZCY cell were 0.179, 0.274, 0.395, and 0.522 W cm⁻² at 550, 600, 650, and 700 °C, respectively with a 15 μm thick electrolyte. A relatively low cell interfacial polarization resistance of 0.132 Ω cm² at 700 °C indicated that the PBSC-BZCY could be a good cathode candidate for intermediate temperature SOFCs with BZCY electrolyte.     

Optimization of La0.6Ca0.4Fe0.8Ni0.2O3-Ce0.8Sm0.2O2 composite cathodes for intermediate-temperature solid oxide fuel cells

Sample of nominal composition La_0.6Ca_0.4Fe_0.8Ni_0.2O₃ (LCFN) was prepared by liquid mix method. The structure of the polycrystalline powder was analyzed with X-ray powder diffraction data. This compound shows orthorhombic perovskite structure with a space group Pnma. In order to improve the electrochemical performance, Sm-doped ceria (SDC) powder was added to prepare the LCFN-SDC composite cathodes. Electrochemical characteristics of the composites have been investigated for possible application as cathode material for an intermediate-temperature-operating solid oxide fuel cell (IT-SOFC). The polarization resistance was studied using Sm-doped ceria (SDC). Electrochemical impedance spectroscopy measurements of LCFN-SDC/SDC/LCFN-SDC test cell were carried out. These electrochemical experiments were performed at equilibrium from 850 °C to room temperature, under both zero dc current intensity and air. The best value of area-specific resistance (ASR) was for LCFN cathode doped with 10% of SDC (LCFN-SDC9010), 0.13 Ω cm² at 850 °C. The dc four-probe measurement exhibits a total electrical conductivity over 100 S cm⁻¹ at T ≥ 600 °C for LCFN-SDC9010 composite cathode.     

SmBaCo2O5+x double-perovskite structure cathode material for intermediate-temperature solid-oxide fuel cells

SmBaCo₂O_5+x (SBCO), an oxide with double-perovskite structure, has been developed as a novel cathode material for intermediate-temperature solid-oxide fuel cells (IT-SOFCs). The electrical conductivity of an SBCO sample reaches 815–434 S cm⁻¹ in the temperature range 500–800 °C. XRD results show that an SBCO cathode is chemically compatible with the intermediate-temperature electrolyte materials Sm_0.2Ce_0.8O_1.9 (SDC) and La_0.9Sr_0.1Ga_0.8Mg_0.2O_3−δ (LSGM). The polarization resistances of an SBCO cathode on SDC and LSGM electrolytes are 0.098 and 0.054 Ω cm² at 750 °C, respectively. The maximum power densities of a single cell with an SBCO cathode on SDC and LSGM electrolytes reach 641 and 777 mW cm⁻² at 800 °C, respectively. The results of this study demonstrate that the double-perovskite structure oxide SBCO is a very promising cathode material for use in IT-SOFCs.     

Electrochemical performances of NdBa0.5Sr0.5Co2O5+x as potential cathode material for intermediate-temperature solid oxide fuel cells

Layered perovskite oxide NdBa_0.5Sr_0.5Co₂O_5+x is investigated as a cathode material for intermediate-temperature solid oxide fuel cells. The NBSC cathode is chemically compatible with the electrolyte La_0.9Sr_0.1Ga_0.8Mg_0.2O_3−δ (LSGM) at temperatures below 1000 °C. It is metallic in nature and the maximum and minimum conductivities are 1368 S cm⁻¹ at 100 °C and 389 S cm⁻¹ at 850 °C. The area specific resistance (ASR) value for the NBSC cathode is as low as 0.023 Ω cm² at 850 °C. The electrolyte-supported fuel cell generates good performance with the maximum power density of 904, 774 and 556 mW cm⁻² at 850, 800 and 750 °C, respectively. Preliminary results indicate that NBSC is promising as a cathode for IT-SOFCs.     

Layered GdBa0.5Sr0.5Co2O5+δ as a cathode for intermediate-temperature solid oxide fuel cells

The layered GdBa_0.5Sr_0.5Co₂O_5+δ (GBSC) perovskite oxides are synthesized by Pechini method and investigated as a novel cathode material for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The single cell of NiO–SDC (Sm_0.2Ce_0.8O_1.9)/SDC (20 μm)/GBSC (10 μm) is operated from 550 to 700 °C fed with humidified H₂ as fuel and the static air as oxidant. An open circuit voltage of 0.8 V and a maximum power density of 725 mW cm⁻² are achieved at 700 °C. The interfacial polarization resistance is as low as 0.88, 0.29, 0.13 and 0.05 Ω cm² at 550, 600, 650 and 700 °C, respectively. The ratio of polarization resistance to total cell resistance decreases with the increase in the operating temperature, from 60% at 550 °C to 21% at 700 °C, respectively. The experimental results indicate that GBSC is a promising cathode material for IT-SOFCs.     

Low-temperature solid oxide fuel cells with novel La0.6Sr0.4Co0.8Cu0.2O3−δ perovskite cathode and functional graded anode

The perovskite La_0.6Sr_0.4Co_0.8Cu_0.2O_3−δ (LSCCu) oxide is synthesized by a modified Pechini method and examined as a novel cathode material for low-temperature solid oxide fuel cells (LT-SOFCs) based upon functional graded anode. The perovskite LSCCu exhibits excellent ionic and electronic conductivities in the intermediate-to-low-temperature range (400-800 °C). Thin Sm_0.2Ce_0.8O_1.9 (SDC) electrolyte and NiO-SDC anode functional layer are prepared over macroporous anode substrates composed of NiO-SDC by a one-step dry-pressing/co-firing process. A single cell with 20 μm thick SDC electrolyte on a porous anode support and LSCCu-SDC cathode shows peak power densities of only 583.2 mW cm⁻² at 650 °C and 309.4 mW cm⁻² for 550 °C. While a cell with 20 μm thick SDC electrolyte and an anode functional layer on the macroporous anode substrate shows peak power densities of 867.3 and 490.3 mW cm⁻² at 650 and 550 °C, respectively. The dramatic improvement of cell performance is attributed to the much improved anode microstructure that is confirmed by both SEM observation and impedance spectroscopy. The results indicate that LSCCu is a very promising cathode material for LT-SOFCs and the one-step dry-pressing/co-firing process is a suitable technique to fabricate high performance SOFCs.     

Development of Ag-(BaO)0.11(Bi2O3)0.89 composite cathodes for intermediate temperature solid oxide fuel cells

The electrochemical performances of Ag-(BaO)_0.11(Bi₂O₃)_0.89 (BSB) composite cathodes on Ce_0.8Sm_0.2O_1.9 electrolytes have been investigated for intermediate temperature solid oxide fuel cells (ITSOFCs) using ac impedance spectroscopy from 500 to 700 °C. Results indicate that the electrochemical properties of these composites are quite sensitive to the composition and the microstructure of the cathode. The optimum BSB addition (50% by volume) to Ag resulted in about 20 times lower area specific resistance (ASR) at 650 °C. The ASR values for the Ag50-BSB and Ag cathodes were 0.32 and 6.5 Ω cm² at 650 °C, respectively. The high performances of Ag-BSB cathodes are determined by the high catalytic activity for oxygen dissociation and ionic conductivity of BSB, and by the excellent catalytic activity for oxygen reduction of silver. The maximum power density of the Ag50-BSB cathode was 224 mWcm⁻² at 650 °C, which classify this composite as a promising material for ITSOFC.     

Performances of LnBaCo2O5+x-Ce0.8Sm0.2O1.9 composite cathodes for intermediate-temperature solid oxide fuel cells

Double-perovskite oxides, LnBaCo₂O_5+x (LnBCO) (Ln = Pr, Nd, Sm, and Gd), are prepared using a solid-state reaction as cathodes for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The performances of LnBCO-Ce_0.8Sm_0.2O_1.9 (SDC) composite cathodes were investigated for IT-SOFCs on La_0.9Sr_0.1Ga_0.8Mg_0.2O_3−δ (LSGM) electrolyte. The thermal expansion coefficient can be effectively reduced in the case of the composite cathodes. No chemical reactions between LnBCO cathodes and SDC electrolyte, and LnBCO and LSGM are found. The electrochemical performances of LnBCO cathodes and LnBCO-SDC composite cathodes decrease with decreasing Ln³⁺ ionic radii, which is closely related to the decrease of the electrical conductivity and fast oxygen diffusion property. The area specific resistances of the LnBCO cathodes and LnBCO-SDC composite cathodes on LSGM electrolyte are all lower than 0.13 Ω cm² and 0.15 Ω cm² at 700 °C, respectively. The maximum power densities of single-cell consisted of LnBCO-SDC composite cathodes, LSGM electrolyte, and Ni-SDC anode achieve 758-608 mW cm⁻² at 800 °C with the change from Ln = Pr to Gd, respectively. These results indicate that LnBCO-SDC composite oxides are candidates as a promising cathode material for IT-SOFCs.