Modified Co3O4/ZrO2 catalysts for VOC emissions abatement

The catalytic activity study of cobalt oxides dispersed on different supports evidenced first the highest performances of zirconia based catalysts in the reaction of toluene oxidation. The influence of the presence of ethylenediamine (en) during the preparation of Co/ZrO₂ and the ZrO₂ support modification by Y₂O₃ were then studied and compared with reference catalyst prepared conventionally by impregnation of ZrO₂ with an aqueous solution of Co(NO₃)₂. Addition of an aqueous solution of ethylenediamine to a cobalt nitrate solution led to a strong increase on the catalytic activity of the activated solids in the toluene deep oxidation as compared with the reference catalyst. The best catalytic results were explained in terms of cobalt oxides dispersion but also in terms of Co–support interaction. The generated cobalt species were reducible at much lower temperatures and then were more active in the toluene total oxidation. Finally an efficient catalyst for VOC oxidation was produced combining the modifications of ZrO₂ by yttrium and of the precursor.     

Investigation of bio-ethanol steam reforming over cobalt-based catalysts

The catalytic performance of cobalt catalysts supported on γ-Al₂O₃, TiO₂, ZrO₂ were studied for bio-ethanol steam reforming (BESR) reaction. The supported catalysts (10 wt%Co) were prepared by impregnation and characterized through Thermogravimetric analysis (TGA), H₂ chemisorption, laser Raman Spectroscopy, Diffuse Reflectance Infrared Fourier Transform Spectroscopy (DRIFTS), and temperature-programmed reaction (TPRxn). The metallic cobalt sites were found to correlate with the BESR reaction activity. The reaction and H₂ chemisorption showed that ZrO₂ supported catalyst showed the best dispersion and best catalytic activity. Over the 10% Co/ZrO₂ catalyst, using a H₂O:EtOH:inert molar ratio of 10:1:75 and a GHSV = 5000 h⁻¹, 100% ethanol conversion and a yield of 5.5 mol H₂/mol EtOH were obtained at 550 °C and atmospheric pressure.     

Fuel-rich catalytic combustion of methane in zero emissions power generation processes

A novel catalytic combustion concept for zero emissions power generation has been investigated. Catalysts consisting of Rh supported on ZrO₂, Ce-ZrO₂ or -Al₂O₃ were prepared and tested under fuel-rich conditions, i.e. for catalytic partial oxidation (CPO) of methane. The experiments were performed in a subscale gas-turbine reactor operating at 5 bar with exhaust gas-diluted feed mixtures.

The catalyst support material was found to influence the light-off temperature significantly, which increased in the following order Rh/Ce-ZrO₂ < Rh/ZrO₂ < Rh/-Al₂O₃. The Rh loading, however, only had a minor influence. The high activity of Rh/Ce-ZrO₂ is probably related to the high dispersion of Rh on Ce-ZrO₂ and the high oxygen mobility of this support compared to pure ZrO₂. The formation of hydrogen was also found to increase over the catalyst containing ceria in the support material.     

Effects of ZrO2/Al2O3 properties on the catalytic activity of Pd catalysts for methane combustion and CO oxidation

Zirconia supported on alumina was prepared and characterized by BET surface area, X-ray diffraction (XRD), X-ray photoelectron spectra (XPS), temperature programmed desorption (TPD), and pulse reaction. 0.2% Pd/ZrO₂/Al₂O₃ catalyst were prepared by incipient wetness impregnation of supports with aqueous solution of Pd(NO₃)₂. The effects of support properties on catalytic activity for methane combustion and CO oxidation were investigated. The results show that ZrO₂ is highly dispersed on the surface of Al₂O₃ up to 10 wt.% ZrO₂, beyond this value tetragonal ZrO₂ is formed. The presence of a small amount of ZrO₂ can increase the surface area, pore volume and acidity of support. CO–TPD results show that the increase of CO adsorption capacity and the activation of CO bond after the presence of ZrO₂ lead to the increase of catalytic activity of Pd catalyst for CO oxidation. CO pulse reaction results indicate that the lattice oxygen of support can be activated at lower temperature following the presence of ZrO₂, but it does not accelerate the activity of 0.2% Pd/ZrO₂/Al₂O₃ for methane combustion. 0.2% Pd/ZrO₂/Al₂O₃ dried at 120 °C shows highest activity for CH₄ combustion, and the activity can be further enhanced following the repeat run. The increase of treatment temperature and pre-reduction can decrease the activity of catalyst for CH₄ combustion.     

Catalytic activity of PdO/ZrO2 catalyst for methane combustion

Catalytic activity of ZrO₂ supported PdO catalysts for methane combustion has been investigated in comparison with Al₂O₃ supported PdO catalysts. It was found that the drop of catalytic activity owing to decomposition of PdO at a high temperature region (600–900°C) was suppressed by using ZrO₂ support. Temperature-programmed reduction (TPR) measurements of the catalyst with hydrogen revealed that the PdO of PdO/Al₂O₃ catalyst was reduced at the temperature less than 100°C, whereas in PdO/ZrO₂ catalyst the consumption of hydrogen was also observed at 200–300°C. This result indicates that the stable PdO species were present in the PdO/ZrO₂ catalyst. In order to confirm the formation of the solid solution of PdO and ZrO₂, X-ray diffraction (XRD) analyses of the mixtures of ZrO₂ and PdO calcined at 700–900°C in air were carried out. The lattice volume of ZrO₂ in the mixture was larger than that of ZrO₂. Furthermore, the Pd thin film on ZrO₂ substrate was prepared as a model catalyst and the depth profile of the elements in the Pd thin film was measured by Auger electron spectroscopy (AES). It was confirmed that Zr and O as well as Pd were present in the Pd thin film heated at 900°C in air. It was considered that the PdO on ZrO₂ support might be stabilized by the formation of the solid solution of PdO and ZrO₂.     

Characterizations of platinum catalysts supported on Ce, Zr, Pr-oxides and formation of carbonate species in catalytic wet air oxidation of acetic acid

Catalytic wet air oxidation (CWAO) of aqueous solution of acetic acid (78 mmol L⁻¹) was carried out with pure oxygen (2 MPa) at 200 °C in a stirred batch reactor on platinum supported oxide catalysts (Pt/oxide, oxide = CeO₂, Zr_0.1Ce_0.9O₂, Zr_0.1(Ce_0.75Pr_0.25)_0.9O₂ and ZrO₂). Platinum was loaded on oxides by impregnation (5 wt%), and then the catalysts were reduced under H₂. Homogenous dispersions of 2–3 nm metal crystallites were obtained. The catalytic activity depended on the ability of the support to resist to the formation of carbonates. Ce(CO₃)OH species, determined by FT-IR and XRD, were rapidly formed during the CWAO reaction especially on mixed oxides. These carbonates were responsible to a drastic drop in catalytic performances. Amounts of carbonate species increase with the ability of the catalyst to transfer oxygen.     

Efficient photocatalysts by hydrothermal treatment of TiO2

The aim of this work was to identify the optimum synthesis conditions and the most effective technique for noble metal deposition in a perovskite/palladium-based catalyst for natural gas combustion. The solution combustion synthesis (SCS) of perovskite/zirconia-based materials was investigated, by starting from metal nitrates/glycine mixtures. Characterization and catalytic activity tests were performed on as-prepared powders and then repeated after calcination for 2 h at 900 °C in calm air. Calcination appeared to be beneficial in that, despite lowering the specific surface area, it promoted the simultaneous crystallization of both LaMnO₃ and ZrO₂ and the half-conversion temperature (T₅₀), regarded as an index of catalytic activity, was lowered. Two phases, both active towards methane oxidation – lanthanum manganate and palladium oxide – were combined so as to evaluate their synergism in terms of catalytic activity. Pd was therefore added either via incipient wetness impregnation on LaMnO₃·2ZrO₂ or through a one-step SCS-based route. Characterization and catalytic activity tests followed suit. Optimal composition and preparation routes were found: T₅₀ was lowered from 507 °C – pure LaMnO₃ prepared via SCS – to 432 °C attained with a 2% (w/w) Pd load on pre-calcined LaMnO₃·2ZrO₂.     

Ethylene dimerization over NiSO4 supported on Fe2O3-promoted ZrO2 catalyst

The NiSO₄ supported on Fe₂O₃-promoted ZrO₂ catalysts were prepared by the impregnation method. Fe₂O₃-promoted ZrO₂ was prepared by the coprecipitation method using a mixed aqueous solution of zirconium oxychloride and iron nitrate solution followed by adding an aqueous ammonia solution. No diffraction line of nickel sulfate was observed up to 20 wt.%, indicating good dispersion of nickel sulfate on the surface of Fe₂O₃–ZrO₂. The addition of nickel sulfate (or Fe₂O₃) to ZrO₂ shifted the phase transition of ZrO₂ (from amorphous to tetragonal) to higher temperatures because of the interaction between nickel sulfate (or Fe₂O₃) and ZrO₂. 15-NiSO₄/5-Fe₂O₃–ZrO₂ containing 15 wt.% NiSO₄ and 5 mol% Fe₂O₃, and calcined at 500 °C exhibited a maximum catalytic activity for ethylene dimerization. NiSO₄/Fe₂O₃–ZrO₂ catalysts was very effective for ethylene dimerization even at room temperature, but Fe₂O₃–ZrO₂ without NiSO₄ did not exhibit any catalytic activity at all. The catalytic activities were correlated with the acidity of catalysts measured by the ammonia chemisorption method. The addition of Fe₂O₃ up to 5 mol% enhanced the acidity, surface area, thermal property, and catalytic activities of catalysts gradually, due to the interaction between Fe₂O₃ and ZrO₂ and due to consequent formation of Fe–O–Zr bond.     

Effect of LaCoO3 perovskite deposition on ceria-based supports on total oxidation of VOC

Supported LaCoO₃ perovskites with 10 wt.% loading were prepared by impregnation of different supports containing ceria with a solution of La and Co nitrates and citric acid. All precursors were calcined at 700 °C for 5 h. XRD investigations indicated the perovskite formation via “citrate” precursor only on ceria support. All catalysts were tested for toluene total oxidation in the temperature range 100–600 °C. In spite of a large surface area, alumina-supported perovskites showed a lower global activity. It appears then the necessity of the presence of a perovskite phase for good oxidative activity. In terms of reaction rates higher reaction rates per perovskite weight were observed for all supported catalysts when compared to bulk LaCoO₃.     

Hydrogen production by autothermal reforming of sulfur-containing hydrocarbons over re-modified Ni/Sr/ZrO2 catalysts

The catalytic autothermal reforming (ATR) of liquid hydrocarbons to provide hydrogen for mobile or stationary fuel cells was carried out over a Ni/Sr/ZrO₂ catalyst that is active for steam reforming (SR). The catalyst system was found to be active for the ATR reaction, although the hydrogen concentration obtained by ATR, under the conditions employed, was a little lower than that for SR. Addition of sulfur, introduced in the form of thiophene, reduced the catalytic stability of Ni/Sr/ZrO₂, even at 1073 K. The catalyst lifetime decreased with increasing sulfur concentration between 0 and 100 ppm. Additives for improving the sulfur-tolerance of Ni/Sr/ZrO₂ were examined, and additions of Re or La were found to be effective in improving the stability of the catalysts. The best catalyst was 5 wt.% Re–Sr/Ni/ZrO₂. This catalyst was used in the ATR of liquid hydrocarbon fuels such as commercial premium gasoline, hydrotreated FCC gasoline, reagent mixtures, and methylcyclohexane. For premium gasoline, the activity remained unchanged during 30 h, but then diminished rapidly. With the other fuels, however, the catalyst showed a much improved performance, indicating that the presence of sulfur could be associated with catalyst stability. ATR coupled with the water–gas shift reaction led to a reduction in the CO concentration by up to 2800 ppm. The catalyst's activity remained constant even after cold-start runs with 853–423–853 K temperature cycles under H₂O/O₂/N₂ conditions. Thus, the Re–Sr/Ni/ZrO₂ catalyst is effective for ATR of liquid hydrocarbon fuels. Further work is currently under way to extend the catalyst life.     

Support effects on structure and activity of molybdenum oxide catalysts for the oxidative dehydrogenation of ethane

The structural and catalytic properties of MoO₃ catalysts supported on ZrO₂, Al₂O₃, TiO₂ and SiO₂ with Mo surface densities, n_s, in the range of 0.5–18.5 Mo/nm² were studied for the oxidative dehydrogenation (ODH) of ethane by in situ Raman spectroscopy and catalytic activity measurements at temperatures of 400–540 °C. The molecular structure of the dispersed surface species evolves from isolated monomolybdates (MoO₄ and MoO₅, depending on the support) at low loadings to associated MoO_x units in polymolybdate chains at high loadings and ultimately to bulk crystalline phases for loadings exceeding the monolayer coverage of the supports used. The nature of the oxide support material and of the Mo–O–support bond has a significant influence on the catalytic behaviour of the molybdena catalysts with monolayer coverage. The dependence of reactivity on the support follows the order ZrO₂ > Al₂O₃ > TiO₂ > SiO₂. The oxygen site involved in the anchoring Mo–O–support is of relevance for the catalytic activity.     

Heterogeneous activation of peroxymonosulfate by supported cobalt catalysts for the degradation of 2,4-dichlorophenol in water: The effect of support, cobalt precursor, and UV radiation

In order to generate sulfate radicals (SRs) as oxidizing species for the degradation of 2,4-dichlorophenol (2,4-DCP) in water, we explored heterogeneous activation of peroxymonosulfate (PMS) by supported cobalt catalysts. More attention was given to the effect of support materials (Al₂O₃, SiO₂, TiO₂) and cobalt precursors (Co(NO₃)₂, CoCl₂, CoSO₄) on cobalt–support interaction, cobalt leaching, and reactivity of the catalysts. Especially, the feasibility of simultaneous generation of SRs and hydroxyl radicals (HRs) in PMS-Co/TiO₂ systems was first studied under ultraviolet (UV) radiation. Much lower cobalt leaching was observed in Co/Al₂O₃ and Co/TiO₂ systems than that of Co/SiO₂ most probably due to their relatively strong cobalt-support interaction. Co/TiO₂ catalyst prepared with Co(NO₃)₂, compared to CoCl₂ or CoSO₄ (where Cl⁻ and SO₄²⁻, respectively, were not completely removed upon heat treatment at 500 °C), showed strong cobalt–support interaction, and thereby exhibited negligible cobalt leaching. Under UV radiation, Co/TiO₂ at Co/Ti molar ratio of 0.001 showed significant improvement in the degradation of 2,4-DCP due to HRs. The effective generation of HRs in the system can be explained with Co(III)-mediated charge transfer from the photoinduced electrons to PMS, inducing facilitation of photoinduced electron-hole separation. However, high cobalt loading (i.e., Co/Ti molar ratio of 0.1) on TiO₂ surface exhibited negligible enhancement of 2,4-DCP transformation under UV radiation since the penetration of UV light to TiO₂ was prohibited by the cobalt.     

A model catalyst approach to the effects of the support on Co–Mo hydrodesulfurization catalysts

Co–Mo model sulfide catalysts, in which CoMoS phases are selectively formed, were prepared by means of a CVD technique using Co(CO)₃NO as a precursor of Co. It is shown by means of XPS, FTIR and NO adsorption that CoMoS phases form selectively when the Mo content exceeds monolayer loading. A single exposure of MoS₂/Al₂O₃ to a vapor of Co(CO)₃NO at room temperature fills the edge sites of the MoS₂ particles. It is suggested that the maximum potential HDS activity of MoS₂/Al₂O₃ and Co–Mo/Al₂O₃ catalysts can be predicted by means of Co(CO)₃NO as a “probe” molecule. An attempt was made to determine the fate of Co(CO)₃NO adsorbed on MoS₂/Al₂O₃. The effects of the support on Co–Mo sulfide catalysts in HDS and HYD were investigated by use of CVD-Co/MoS₂/support catalysts. XPS and NO adsorption showed that model catalysts can also be prepared for SiO₂-, TiO₂- and ZrO₂-supported catalysts by means of the CVD technique. The thiophene HDS activity of CVD-Co/MoS₂/Al₂O₃, CVD-Co/MoS₂/TiO₂ and CVD-Co/MoS₂/Al₂O₃ is proportional to the amount of Co species interacting with the edge sites of MoS₂ particles or CoMoS phases. It is concluded that the support does not influence the HDS reactivity of CoMoS phases supported on TiO₂, ZrO₂ and Al₂O₃. In contrast, CoMoS phases on SiO₂ show catalytic features characteristic of CoMoS Type II. With the hydrogenation of butadiene, on the other hand, the Co species on MoS₂/TiO₂, ZrO₂ and SiO₂ have the same activity, while the Co species on MoS₂/Al₂O₃ have a higher activity.     

Modification of the preparation procedure for increasing the hydrodesulfurisation activity of the CoMo/γ-alumina catalysts

In this work we have examined whether the re-impregnation of CoMo/γ-alumina catalysts or the replacement of the conventional non-dry impregnation step by “equilibrium deposition filtration” (EDF) may be used for improving their surface characteristics and thus their catalytic activity.

Two samples were prepared. In the first sample (EDF) the molybdenum species were mounted by “equilibrium deposition filtration” whereas in the second sample these species were mounted by non-dry impregnation (NDI). In both cases the Co was deposited on the calcined Mo/γ-Al₂O₃ precursor solid by simple dry impregnation. An aliquot of each sample was impregnated again with an amount of pure water equal to its pore volume and then it underwent drying and calcination.

The catalysts prepared were characterized using N₂ adsorption measurements (BET), UV–vis diffuse reflectance spectroscopy (DRS), laser Raman spectroscopy (LRS) and NO chemisorption. The hydrodesulfurization (HDS) activities over the catalysts studied were determined using a continuous-flow tubular fixed-bed microreactor operating in a differential mode at atmospheric pressure.

It was confirmed that the replacement of the conventional impregnation by equilibrium deposition filtration results to catalysts with relatively high active surface and high portion of the well-dispersed octahedral cobalt and thus, to catalysts with 30% higher HDS activity. The re-impregnation resulted to partial dissolution and re-dispersion of the Mo and Co supported oxidic phases. Concerning the NDI catalyst re-impregnation resulted to an increase of the active surface and of the portion of the well-dispersed octahedral cobalt and thus to 25% higher catalytic activity. The opposite effects were observed for the EDF catalyst which exhibited almost 7% lower activity after re-impregnation.     

Combined CO2 reforming and partial oxidation of n-heptane on noble metal zirconia catalysts

The combined CO₂ reforming and partial oxidation (POX) of n-heptane was studied on various noble metal zirconia catalysts between 700 and 900 °C. The activity order of the metals was Rh > Pd > Ir > Pt. Selectivity to syngas increased with the activity of the catalysts but the H₂ to CO molar ratio decreased. The activity and selectivity of the 0.25 wt% Rh/ZrO₂ catalyst were close to the performance of a commercial 15 wt% NiO/Al₂O₃ catalyst. The conversions and product compositions were compared to the calculated thermodynamic equilibria.     

Deep HDS over NiMo/Zr-SBA-15 catalysts with varying MoO3 loading

In the present work, with the aim of searching for new, highly effective catalysts for deep HDS, a series of NiMo catalysts with different MoO₃ loadings (6–30 wt.%) was prepared using SBA-15 material covered with ZrO₂-monolayer as a support. Prepared catalysts were characterized by N₂ physisorption, small- and wide-angle XRD, UV–vis diffuse reflectance spectroscopy, temperature-programmed reduction, SEM-EDX and HRTEM, and their catalytic activity was evaluated in the 4,6-dimethyldibenzothiophene hydrodesulfurization (HDS). It was observed that ZrO₂ incorporation on the SBA-15 surface improves the dispersion of the Ni-promoted oxidic and sulfided Mo species, which were found to be highly dispersed, up to 18 wt.% of MoO₃ loading. Further increase in metal charge resulted in the formation of MoO₃ crystalline phase and an increase in the stacking degree of the MoS₂ particles. All NiMo catalysts supported on ZrO₂-modified SBA-15 material showed high activity in HDS of 4,6-DMDBT. The best catalyst having 18 wt.% MoO₃ and 4.5 wt.% NiO was almost twice more active than the reference NiMo/γ-Al₂O₃ catalyst. High activity of NiMo/Zr-SBA-15 catalysts and its evolution with metal loading was related to the morphological characteristics of the MoS₂ active phase determined by HRTEM.     

Development of new catalysts for N2O-decomposition from adipic acid plant

Direct decomposition of N₂O was investigated using simulated and real industrial gas stream coming from an adipic acid plant. Two different kinds of catalysts were studied: (i) LaB_1−xB′_xO₃ and CaB_1−xCu_xO₃ (B = Mn, Fe and B′ = Cu, Ni) perovskites (PVKs) and (ii) supported PVKs (10 or 20 wt.%) on γ-Al₂O₃ and CeO₂–ZrO₂. The structural modifications induced by the composition of PVK samples affect the catalytic performances: mixed oxide formation in CaMn_0.7Cu_0.3O₃ samples allows to reach the highest values of N₂O conversion while the effect of PVK phases is more controversial. The importance of copper on catalytic activities is confirmed by the investigation on CaMn_1−xCu_xO₃ samples. The best results were obtained with a CaMn_0.6Cu_0.4O₃ catalyst calcined at 700 °C for 5 h, in which the presence of copper maximises the Ca₃CuMnO₆ phase formation. The increase in Cu-content produces a large segregation of CuO despite PVK formation. The best catalyst was tested using industrial gas stream, showing good stability also in the presence of H₂O and O₂ (8% v/v ) after 1400 h on-stream. To increase surface area, Cu-containing PVKs were deposed on γ-Al₂O₃ and CeO₂–ZrO₂, and this latter has been recognised as the best support. Indeed, the activity of the PVKs supported on ceria–zirconia is comparable to and even better than that of the bulk catalysts. A possible explanation regards the support contribution in terms of activity and/or promotion of O₂ mobility which enhances the overall activity of the catalyst.     

Ceria-based oxides as supports for LaCoO3 perovskite; catalysts for total oxidation of VOC

Supported LaCoO₃ perovskites with 10 and 20 wt.% loading were obtained by wet impregnation of different Ce_1−xZr_xO₂ (x = 0–0.3) supports with a solution prepared from La and Co nitrates, and citric acid. Supports were also prepared using the “citrate method”. All materials were calcined at 700 °C for 6 h and investigated by N₂ adsorption at −196 °C, XRD and XPS. XRD patterns and XPS measurements evidenced the formation of a pure perovskite phase, preferentially accumulated at the outer surface. These materials were comparatively tested in benzene and toluene total oxidation in the temperature range 100–500 °C. All catalysts showed a lower T₅₀ than the corresponding Ce_1−xZr_xO₂ supports. Twenty weight percent LaCoO₃ catalysts presented lower T₅₀ than bulk LaCoO₃. In terms of reaction rates per mass unit of perovskite calculated at 300 °C, two facts should be noted (i) the activity order is more than 10 times higher for toluene and (ii) the reverse variation with the loading as a function of the reactant, a better activity being observed for low loadings in the case of benzene. For the same loading, the support composition influences drastically the oxidative abilities of LaCoO₃ by the surface area and the oxygen mobility.     

Dechlorination of chlorinated hydrocarbons by catalytic steam reforming

Past research in this laboratory on catalytic steam reforming of chlorinated hydrocarbons demonstrated extremely high levels of destruction (0.99999+) at 600–750 °C, with GHSVs as high as 2.5 × 10⁵ h⁻¹. Feasible operation was demonstrated with chlorinated alkanes, alkenes, aromatics and PCBs using Pt/γ-Al₂O₃ catalysts. The major mechanism for deactivation with trichloroethylene was sintering of the γ-Al₂O₃ support and encapsulation of Pt crystallites.

Evidence is presented here that ZrO₂ is a superior support for steam reforming of trichloroethylene (TCE), due to its low acidity and ability to store oxygen. Formulations of 0.8 wt.% Pt/ZrO₂ tested at a GHSV of 20,000 h⁻¹ and a H₂O/C ratio of 20 operated for 42 days at 750 °C, with only slight carbon deposits in the first 15% of the catalyst bed. No pyrolysis was found, and the product CO/CO₂ ratio was at equilibrium, indicating high water gas shift activity with very low CO concentrations. Kinetic measurements revealed a pseudo-first order rate equation, sintering of the support and Pt was much less than with γ-Al₂O₃ supports, and no encapsulation was detected. Slow deactivation occurred due to deposition of catalytic carbon. This carbon was removed by combustion with air, and the rate of deactivation indicated the 42-day run would have lasted seven months.     

Catalytic decomposition of nitrous oxide over calcined cobalt aluminum hydrotalcites

Catalytic decomposition of nitrous oxide has been carried out over calcined cobalt aluminum hydrotalcites of general formula [Co_1−xAl_x(OH)₂[CO₃]_x/2 H₂O where x = 0.25–0.33 at 50 Torr (1 Torr = 133 Pa) initial pressure of N₂O in a static glass recirculatory reactor (130 cc) in the temperature range 150–280°C. All catalysts showed a first order dependence in N₂O without significant oxygen inhibition. The activity increased with an increase in cobalt concentration present in the sample. The catalyst precursor synthesized under low supersaturation (LS) exhibited a higher activity than the precursor synthesized by sequential precipitation (SP) method. The observed trend in the activity is explained based on the surface concentration of cobalt, determined by XPS and matrix effects. Prior to catalytic studies, the fresh and calcined samples were characterized by various physicochemical techniques such as XRD, FT–IR, TG–DSC, TEM (with EDAX) and BET surface area measurements.