Anhydrous proton conducting polymer electrolytes based on poly(vinylphosphonic acid)-heterocycle composite material

The development of anhydrous proton conducting membrane is important for the operation of polymer electrolyte membrane fuel cell (PEMFC) at intermediate temperature (100-200 °C). In this study, we have investigated the acid-base hybrid materials by mixing of strong phosphonic acid polymer of poly(vinylphosphonic acid) (PVPA) with the high proton-exchange capacity and organic base of heterocycle, such as imidazole (Im), pyrazole (Py), or 1-methylimidazole (MeIm). As a result, PVPA-heterocycle composite material showed the high proton conductivity of approximately 10⁻³ S cm⁻¹ at 150 °C under anhydrous condition. In particular, PVPA-89 mol% Im composite material showed the highest proton conductivity of 7×10⁻³ S cm⁻¹ at 150 °C under anhydrous condition. Additionally, the fuel cell test of PVPA-89 mol% Im composite material using a dry H₂/O₂ showed the power density of approximately 10 mW cm⁻² at 80 °C under anhydrous conditions. These acid-base anhydrous proton conducting materials without the existence of water molecules might be possibly used for a polymer electrolyte membrane at intermediate temperature operations under anhydrous or extremely low humidity conditions.     

Anhydrous proton conductive membrane consisting of chitosan

We have investigated a low production cost anhydrous proton conductor consisting of a composite of chitosan, one of the world's discarded materials, and methanediphosphonic acid (MP) having a high proton exchange capacity. This chitosan-200 wt.% MP composite material showed the high proton conductivity of 5 × 10⁻³ S cm⁻¹ at 150 °C under anhydrous conditions. Additionally, the proton conducting mechanism of the chitosan-MP composite material was due to proton transfer to the proton defect site without the assistance of diffusible vehicle molecules. The utilization of a biopolymer, such as chitosan, for PEMFC technologies is novel and challenging where biological products are usually considered as waste, non-hazardous, and environmentally benign. Especially, the low production cost of the biopolymer is an attractive feature. Anhydrous proton conducting biopolymer composite membranes may have potential not only for PEMFCs operated under anhydrous conditions, but also for bio-electrochemical devices including an implantable battery, bio-sensors, etc.     

Alginic acid-imidazole composite material as anhydrous proton conducting membrane

Recently, membranes with high anhydrous proton conducting have been attracted remarkable interest for the application to the polymer electrolyte membrane fuel cell (PEFC). In this paper, we have investigated the anhydrous proton conductor consisting of alginic acid (AA), one of the acidic biopolymers, and imidazole (Im). This AA-Im composite material showed the proton conductivity of 2×10⁻³ S cm⁻¹ at 130 °C under anhydrous conditions. Additionally, these AA-Im composite materials have the highly mechanical property and thermal stability. Furthermore, the biological products, such as biopolymer, are cheap, non-hazardous, and environmentally benign. The proton conductive biopolymer composite material may have the potential for its superior ion conducting properties, in particular, under anhydrous (water-free) or extremely low humidity conditions.     

Proton conducting polydimethylsiloxane/zirconium oxide hybrid membranes added with phosphotungstic acid

Inorganic polymer based hybrid membranes consisting of zirconium oxide and polydimethylsiloxane (PDMS) have been synthesized by sol-gel processes. The organic/inorganic polymeric hybrid membranes showed thermal stability and flexibility up to 300 °C. The membrane becomes proton conducting polymer electrolyte when added with 12-phosphotungstic acid (PWA). The conductivity of the membranes was measured in the temperature range from room temperature to 150 °C under saturated humidity and a maximum conductivity of 5×10⁻⁵ S cm⁻¹ was obtained at 150 °C.     

Synthesis and characterization of sulfonated bromo-poly(2,6-dimethyl-1,4-phenylene oxide)-co-(2,6-diphenyl-1,4-phenylene oxide) copolymer as proton exchange membrane

Novel polymer electrolyte membranes containing the sulfonic acid groups attached on polymer backbone and side group simultaneously were synthesized. The bromo-poly(2,6-dimethyl-1,4-phenylene oxide)-co-(2,6-diphenyl-1,4-phenylene oxide) copolymer (BrcoPPO) was prepared by oxidative coupling polymerization with 2,6-dimethyl phenol, 2,6-diphenyl phenol, CuCl(I) and pyridine, and followed by bromination with bromine. Copolymer was maintained in 2,6-diphenyl phenol 10 mol% and 2,6-dimethyl phenol 90 mol%. Sulfonation of BrcoPPO (S-BrcoPPO) was carried out in a chlorobenzene solvent using chlorosulfonic acid. The polymeric membranes were cast from dimethylsulfoxide solution. The membranes were studied by nuclear magnetic resonance (NMR), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). Sorption experiments were conducted to observe the interaction of sulfonated polymers with water and methanol. S-BrcoPPO membranes exhibited proton conductivities from 2.3 × 10⁻³ to 1.4 × 10⁻² S/cm, water uptake from 7.00 to 49.43%, IEC from 0.58 to 1.38 mequiv./g, methanol permeability from 1.9 × 10⁻⁷ to 3.5 × 10⁻⁷ cm²/S.     

Preparation and characterization of proton conducting polysulfone grafted poly(styrene sulfonic acid) polyelectrolyte membranes

The syntheses of series of proton conducting comb copolymer membrane involving polysulfone back bone as main chain and poly(styrene sulfonic acid) (PSSA) being side chain, i.e. polysulfone grafted poly(styrene sulfonic acid) (PSU-g-PSSA) are presented. Chloromethylation of the polysulfone backbone was done by Fridel Craft alkylation reaction. Atom transfer radical polymerization was used for control grafting from the chloromethylated positions. The successful substitution of the chloromethyl group and its grafting with PSSA was characterized by elemental analysis and proton nuclear magnetic resonance. Water uptake, electrochemical properties like ion exchange capacity (IEC) and proton conductivities increase with increase in PSSA contents. Thermal gravimetric analysis (TGA) showed the thermal stability of membranes up to 250 °C. Proton conductivity for maximum amount of grafting is 0.02 S/cm.     

Structure-property-performance relationships of sulfonated poly(arylene ether sulfone)s as a polymer electrolyte for fuel cell applications

This article focuses on structure-property-performance relationships of directly copolymerized sulfonated polysulfone polymer electrolyte membranes. The chemical structure of the bisphenol-based disulfonated polysulfones was systematically alternated by introducing fluorine moieties or other polar functional groups such as benzonitrile or phenyl phosphine oxide in the copolymer backbone. Ac impedance measurements of the polymer electrolyte membranes indicated that fluorine incorporation increased proton conductivity, while polar functional group incorporation decreased conductivity. Likewise, other properties such as water uptake and ion exchange capacity are impacted by the incorporation of fluorine moiety or polar groups. These properties are critically tied with H₂/air and direct methanol fuel cell performance. We have rationalized fuel cell performance of these selected copolymers in light of structure-property relationships, which gives useful insight for the development and application of next generation polymer electrolytes.     

Poly(vinyl alcohol)-based polymer electrolyte membranes for direct methanol fuel cells

We have prepared polymer electrolyte membranes (PEMs) from poly(vinyl alcohol) (PVA) and modified PVA polyanion containing 2 or 4 mol% of 2-methyl-1-propanesulfonic acid (AMPS) groups as a copolymer. The PEMs of various AMPS content and cross-linking conditions were prepared to determine the effect of AMPS content and cross-linking conditions on PEM properties. Proton conductivity and permeability of methanol through the PEMs increased with increasing AMPS content, C_AMPS, and with decreasing cross-linker concentration, C_GA, because of the increase in the water content. The permeability coefficient of methanol through the PEM prepared under the conditions of C_AMPS = 2.7 mol% and C_GA = 0.35 vol% was about 30 times lower than that of Nafion^®117 under the same measurement conditions. The proton permselectivity of the PEM, which is defined as the ratio of the proton conductivity to the permeability coefficient of methanol, gave a maximum value of 66 × 10³ S cm⁻³ s. The value is about three times higher than that of Nafion^®117.     

Characteristics and performance of membrane electrode assemblies with operating conditions in polymer electrolyte membrane fuel cell

The degradation behavior of a membrane-electrode assembly (MEA) was investigated in accelerated degradation tests under constant voltage (0.8 V and 0.7 V) and load cycling (from open circuit voltage to 0.35 V) conditions. Changes in the structural and electrochemical characteristics of MEA after the durability tests give information as to the degradation mechanism of MEAs. The results of cyclic voltammogram and postmortem analysis by X-ray diffraction and high resolution-transmission electron microscopy indicate that the cathode catalyst layers of the MEAs showed no extreme degradation under constant voltage mode, whereas MEAs under repetition of load cycling mode showed very severe degradation after 280 h. However, the single cell performance of the MEA under repetition of load cycling mode was higher than under constant voltage mode. In addition, although the Pt band in the membrane of the MEA under repetition of load cycling mode was observed by field emission scanning electron microscopy, it did not affect the ohmic resistance.     

Sulfonated aromatic hydrocarbon polymers as proton exchange membranes for fuel cells

This article reviews recent studies on proton exchange membrane (PEM) materials for polymer electrolyte fuel cells. In particular, it focuses on the development of novel sulfonated aromatic hydrocarbon polymers for PEMs as alternatives to conventional perfluorinated polymers. It is necessary to improve proton conductivity especially under low-humidity conditions at high operating temperatures to breakthrough the current aromatic PEM system. Capable strategies involve the formation of well-connected proton channels by microphase separation between hydrophilic and hydrophobic domains and the increase of the ion exchange capacity of PEMs while keeping water resistance. Herein, we introduce novel molecular designs of sulfonated aromatic hydrocarbon polymers and their performance as PEMs.     

Proton exchange composite membranes from blends of brominated and sulfonated poly(2,6‐dimethyl‐1,4‐phenylene oxide)

New composite proton exchange membrane was prepared by mixing a 1‐methyl‐2‐pyrrolidone (NMP) solution of sulfonated poly(2,6‐dimethyl‐1,4‐phenylene oxide) (SPPO) in sodium form and brominated poly(2,6‐dimethyl‐1,4‐phenylene oxide) (BPPO) for hydrophilic‐hydrophobic balance, then casting the solution as a thin film, evaporating the solvent, and treating the membrane with aqueous hydrochloric acid. The resulting membranes were subsequently characterized using FTIR‐ATR, SEM‐EDXA, and TGA instrumentation as well as measurements of basic properties such as ion exchange capacity (IEC), water uptake, proton conductivity, methanol permeability, and single cell performance. Water uptake, IEC, proton conductivity, and methanol permeability all increased with a corresponding increase of SPPO content. By properly compromising the conductivity and methanol permeability, membranes with 60–80 wt % SPPO content exhibited comparable proton conductivity to that of Nafion^® 117, with only half the methanol permeability, thereby demonstrating higher single cell performance. The membranes developed in this study could thus be a suitable candidate electrolyte for proton exchange membrane fuel cells (PEMFCs). © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Membraneless laminar flow-based micro fuel cells operating in alkaline, acidic, and acidic/alkaline media

The lack of a polymer electrolyte membrane (PEM, e.g. Nafion) in membraneless, laminar flow-based micro fuel cells (LF-FCs) eliminates several PEM-related issues such as fuel crossover, cathode flooding, and anode dry-out, as we reported previously. This paper explores the media flexibility of LF-FCs by working in acidic and alkaline media, as well under “mixed-media” conditions in which the anode is in acidic media while the cathode is in alkali, or vice versa. Operating a fuel cell under alkaline conditions has positive effects on the reaction kinetics, both at the anode and cathode, while the cell performance under “mixed-media” conditions offers an opportunity to increase the maximum achievable open cell potential (OCP). The lack of media-related constraints and the simplicity of the LF-FC design allow for these experiments to be performed consecutively in a single LF-FC without changing the system, except for altering the composition/pH of the fuel and oxidant stream. The performance of LF-FCs operated with different media is described and compared.     

Trends for fuel cell membrane development

Fuel cells are considered a promising energy conversion technology of the future owing to inherent advantages of electrochemical conversion over thermal combustion processes. In the polymer electrolyte fuel cell (PEFC) a proton-conducting polymer membrane is utilized as solid electrolyte, having to allow the transport of protons from anode to cathode yet block the passage of reactants (e.g. H₂, O₂) and electrons. Although PEFC technology has matured substantially over the past two decades, technological barriers, such as insufficient durability and high cost, still delay commercialization in many applications. In this contribution, we review current fuel cell membrane technology and outline approaches that are taken to improve the functionality as well as the chemical and mechanical stability of proton conducting polymers in fuel cells.     

Effects of MEA fabrication method on durability of polymer electrolyte membrane fuel cells

To study the effects of fabrication methods on the durability of polymer electrolyte membrane fuel cells (PEMFCs), membrane-electrode assemblies (MEAs) were fabricated using a conventional method, a catalyst-coated membrane (CCM) method, and a CCM-hot pressed method. Single cells assembled with the prepared MEAs were operated galvanostatically at 600 mA cm⁻² for 1000 h for the conventional MEA and the CCM MEA and for 500 h for the CCM-hot pressed MEA. During operation, i-V curves, impedance spectra, and cyclic voltammograms were measured roughly every 100 h. Before and after long-term operation, the physical and chemical characteristics of the MEAs were analyzed using mercury porosimetry, X-ray diffraction (XRD), scanning electron microscopy (SEM), electron probe microanalysis (EPMA), and Fourier transformation infrared spectroscopy (FTIR). Under the operating conditions, the CCM MEA exhibited the lowest degradation rate as well as the highest initial performance.     

Effects of pH value and temperature on the corrosion behavior of a Ta2N nanoceramic coating in simulated polymer electrolyte membrane fuel cell environment

To improve the corrosion resistance and electrical conductivity of Ti-6Al-4V bipolar plates used in polymer electrolyte membrane fuel cells (PEMFCs), a novel electro-conductive Ta₂N nanoceramic coating was developed by reactive sputter-deposition using a double cathode glow discharge plasma technique. The microstructure of the coating consisted of fine equiaxed Ta₂N grains with an average grain size of ∼13 nm, which exhibited a strong (101) preferred orientation. To explore the influence of both pH values and temperatures on the corrosion resistance of the coating, the electrochemical behaviors and electronic properties of passive films grown on the Ta₂N coating were systematically investigated using different electrochemical techniques in simulated PEMFC operating environment. It was shown that either increasing the acidity or the temperatures of the solution, the corrosion potential (E_corr) decreased and the corrosion current density (i_corr) increased. At a given temperature or pH value, the Ta₂N coating had a higher E_corr and lower i_corr as compared with uncoated Ti-6Al-4V. The results of EIS measurements showed that with increasing temperature or acidity of the solution, the resistance of the passive film (R_p) formed on the Ta₂N coating decreased slightly, being of the order of magnitude of 10⁷ Ω cm², which was an order of magnitude higher than that of uncoated Ti-6Al-4V. The interfacial contact resistance (ICR) values were found to increase with increasing pH value or decreasing solution temperature, and the ICR values of the Ta₂N coating were markedly lower than that of uncoated Ti-6Al-4V, due to the thinner thickness of passive films. Furthermore, the Ta₂N-coated Ti-6Al-4V is more hydrophobic than bare Ti-6A1-4V, which was favorable for both the simplification of water management and improving corrosion resistance in PEMFC operating environment.     

Influence of hydrophilicity in micro-porous layer for polymer electrolyte membrane fuel cells

Water management is one of the most important factors for improving the performance in polymer electrolyte membrane fuel cells (PEMFCs). The micro-porous layers (MPLs) in the membrane-electrode assembly provide proper pores and paths for mass transport, thereby allowing for the control of the water balance. In this study, a copolymer containing hydrophilic functional groups is introduced into the binder materials of the MPL instead of a highly hydrophobic binder. When 10 wt.% of the binder is incorporated in the MPL on the cathode side, the best performance is exhibited and the ohmic resistance is decreased. Although the charge transfer resistance at low potential is higher than that of the hydrophobic treated MPL, due to the flooding effects, the charge transfer resistance at high potential becomes smaller. This indicates that excess liquid absorption from the catalyst layer to the hydrophilic MPL occurs more strongly than in the case of the hydrophobic MPL. This may bring about an increase in the accessibility of oxygen to the active sites, because the excess liquid near the catalyst agglomerates is expelled as fast as possible. Consequently, the hydrophilicity control in the MPL has a positive effect on the water management in PEMFCs.     

Effect of annealing temperature on mixed proton transport and charge transfer-controlled oxygen reduction in gas diffusion electrode

The effect of annealing temperature T_ann on mixed proton transport and charge transfer-controlled oxygen reduction in gas diffusion electrodes used in polymer electrolyte membrane fuel cells (PEMFCs) was investigated in 1 M H₂SO₄ solution using AC-impedance spectroscopy and potentiostatic current transient technique. For this purpose, the gas diffusion electrodes were annealed at different temperatures ranging from 140° to 180 °C in order to control the proton transport resistance distribution across the active catalyst layer (ACL). For the annealed gas diffusion electrodes with different proton transport resistance distributions, the measured impedance spectra exhibited a straight line inclined at a constant angle higher in absolute value than 45° to the real axis at high frequencies, followed by a depressed arc at low frequencies.From the quantitative analysis of the measured impedance spectra based upon the transmission line model (TLM) modified with the proton transport resistance distribution, it was found that as T_ann increased, the average proton transport resistance R_ave and the standard deviation σ of the proton transport resistance distribution increased as well. Furthermore, as T_ann rose, the charge transfer resistance R_ct increased and simultaneously the double layer capacitance C_dl decreased due to the smaller electrochemical active area A_ea. From the analysis of the cathodic current transients measured during nitrogen blowing, it was noted that as T_ann increased, the current decayed more rapidly with time, suggesting that the larger values of R_ave and σ kinetically impede proton transport through the Nafion membrane within the ACL due to the wider RC time constant distribution.     

Sulfonated hydrocarbon membranes for medium-temperature and low-humidity proton exchange membrane fuel cells (PEMFCs)

This review summarizes efforts in developing sulfonated hydrocarbon proton exchange membranes (PEMs) with excellent long-term electrochemical fuel cell performance in medium-temperature and/or low-humidity proton exchange membrane fuel cell (PEMFC) applications. Sulfonated hydrocarbon PEMs are alternatives to commercially available perfluorosulfonic acid ionomers (PFSA, e.g., Nafion^®) that inevitably lose proton conductivity when exposed to harsh operating conditions. Over the past few decades, a variety of approaches have been suggested to optimize polymer architectures and define post-synthesis treatments in order to further improve the properties of a specific material. Strategies for copolymer syntheses are summarized and future challenges are identified. Research pertaining to the sulfonation process, which is carried out in the initial hydrocarbon PEM fabrication stages, is first introduced. Recent synthetic approaches are then presented, focusing on the polymer design to enhance PEM performance, such as high proton conductivity even with a low ion exchange capacity (IEC) and high dimensional stability. Polymer chemistry methods for the physico-chemical tuning of sulfonated PEMs are also discussed within the framework of maximizing the electrochemical performance of copolymers in membrane-electrode assemblies (MEAs). The discussion will cover crosslinking, surface fluorination, thermal annealing, and organic–inorganic nanocomposite approaches.     

Preparation and DMFC performance of a sulfophenylated poly(arylene ether ketone) polymer electrolyte membrane

A sulfonated poly(aryl ether ether ketone ketone) (PEEKK) having a well-defined rigid homopolymer-like chemical structure was synthesized from a readily prepared PEEKK by post-sulfonation with concentrated sulfuric acid at room temperature within several hours. The polymer electrolyte membrane (PEM) cast from the resulting polymer exhibited an excellent combination of thermal resistance, oxidative and dimensional stability, low methanol fuel permeability and high proton conductivity. Furthermore, membrane electrode assemblies (MEAs) were successfully fabricated and good direct methanol fuel cell (DMFC) performance was observed. At 2 M MeOH feed, the current density at 0.5 V reached 165 mA/cm, which outperformed our reported similarly structured analogues and MEAs derived from comparative Nafion^® membranes.     

Preparation of High Performance Pt/CNT Catalysts Stabilized by Ethylenediaminetetraacetic Acid Disodium Salt

A novel method with ethylenediaminetetraacetic acid disodium salt (EDTA‐2Na) as a stabilizing agent was developed to prepare highly dispersed Pt nanoparticles on carbon nanotubes (CNTs) to use as proton exchange membrane (PEM) fuel cell catalysts. These nanocatalysts were obtained by altering the molar ratio of ethylenediaminetetraacetic acid disodium salt to chloroplatinic acid (EDTA‐2Na/Pt) from 1:2, 1:1, 2:1 to 3:1. The well‐dispersed Pt nanoparticles of around 1.5 nm in size on CNTs were obtained when the EDTA‐2Na/Pt ratio was maintained at 1:1. And the Pt/CNT catalyst exhibited large electrochemical active surface areas, very high electrocatalytic activity and excellent stability in the oxidation of methanol at room temperature. The Pt/XC‐72R catalyst with narrow size distribution was also prepared by this method for comparison purposes. Comparison of the catalytic properties of these catalysts revealed that the activity of the Pt/CNT catalyst was a factor of ∼3 times higher than that of the Johnson Matthey catalyst and ∼2 times higher than that of our Pt/XC‐72R catalyst, which can be assigned to the high level of dispersion of Pt nanoparticles and the particular properties of the CNT supports.