氢氧化铝和炭黑对丁腈橡胶-聚氯乙烯复合材料硫化性能的影响

以氢氧化铝(ATH)为复合材料的添加型阻燃剂填充到丁腈橡胶-聚氯乙烯共聚物(NBR/PVC)体系中,采用不同比例的ATH和炭黑(CB)2种填充剂交替添加,制备出NBR/PVC复合材料;使用Haake流变仪对NBR/PVC复合材料基体的硫化参数和流变过程进行了研究,并与NBR/PVC纯树脂及含硅酮表面处理的ATH复合材料进行了对比试验。结果表明:使用硅酮对ATH的表面进行处理,虽然对NBR/PVC树脂材料不是非常有效,但能促进体系中无机填充剂和聚合物的空间点阵的交互作用;改变了ATH与树脂的比例,改善了它们的相互作用和加工性能,并通过流变过程得以验证。     

乙烯-醋酸乙烯共聚物改性聚氯乙烯的研究

研究了乙烯醋酸乙烯共聚物(EVA)对聚氯乙烯(PVC)材料结构和性能的影响,主要考察了EVA及其用量对PVC复合材料力学性能的影响,并对复合材料的结构进行了表征。结果表明,与传统丁腈橡胶(NBR)复合PVC相比较,EVA可在大幅度提高PVC冲击强度的同时,还能避免NBR复合PVC时存在的低温环境下材料弹性模量过低、高温易变色的缺陷,且EVA在PVC基体中具有良好的分散性。     

NBR改性PVC/nano-CaCO3复合材料的研究

将NBR、PVC及纳米CaCO3熔融复合以增韧PVC/纳米CaCO3复合材料.研究了复合材料的力学性能、流变性能、热性能及微观形态.结果显示NBR对PVC/纳米CaCO3具有增韧效果,材料的断裂伸长率明显增大,PVC/NBR/nano-CaCO3为100/12/8时冲击强度最大,达到了30kJ/m2,比对应的单独纳米CaCO3增韧的PVC提高了大约27%.NBR能降低PVC/CaCO3复合材料的熔体黏度,复合材料加工性能改善.同时NBR的加入使得复合材料的玻璃化转变温度降低,热稳定性变差.扫描电镜照片显示,PVC/NBR/nano-CaCO3为100/12/8时,NBR的加入提高了CaCO3的纳米级分散程度,冲击断面出现了纤维状形变,使得复合材料的冲击强度提高.     

NBR/Nano-BaSO4复合增韧PVC压延膜基体材料性能研究

用机械共混法制备了聚氯乙烯(PVC)/纳米硫酸钡(Nano-BaSO4)/丁腈橡胶(NBR)复合材料。通过压制成型制备标准試样,使用万能试验机测试复合材料拉伸强度、撕裂强度、悬臂梁缺口冲击强度,高阻抗分析仪测试表面电阻率,扫描电子显微镜(SEM)及热重分析仪(TG)进行微观形貌及热重分析,探究了NBR、Nano-BaSO4的加入量对复合材料力学性能、导电性能、热稳定性以及微观结构的影响。结果表明,NBR和Nano-BaSO4可协同增韧PVC,随着NBR和Nano-BaSO4加入量的增大,PVC复合体系的断裂伸长率、悬臂梁缺口冲击强度先增加后减少;复合体系的表面电阻率随着NBR加入量的增大而逐渐下降,随着Nano-BaSO4加入量的增大而不断上升;TG结果表明,NBR能改善PVC体系的热稳定性;SEM结果表明,NBR与PVC相容性良好。     

NBR/PVC TPV与NBR/PVC共混胶的性能对比研究

以丁腈橡胶(NBR)和聚氯乙烯(PVC)树脂为基础材料,采用动态硫化和熔融共混的方法分别制备了NBR/PVC动态硫化热塑性弹性体(TPV)与NBR/PVC共混胶,并对TPV和共混胶的高温拉伸性、耐热空气老化性、耐油性以及动态力学性能进行了对比研究。研究结果表明,室温下,NBR/PVC TPV的拉伸强度高于共混胶的;温度高于50℃时,共混胶的拉伸强度则高于TPV的。在测试温度下,NBR/PVC TPV的断裂伸长率始终低于共混胶,两种材料在120℃时都失去使用价值。NBR/PVC TPV的耐热空气老化性能和耐3#标准油性能优于NBR/PVC共混胶的。NBR/PVC TPV初始弹性模量较高,共混胶的损耗因子峰值高于TPV的,两种材料损耗因子峰值温度基本相同。     

丁腈橡胶/聚氯乙烯共混胶

探讨了丁腈橡胶(NBR)中的结合丙烯腈质量分数、NBR／聚氯乙烯(PVC)(质量比,下同)、增塑剂邻苯二甲酸二辛酯(DOP)用量、PVC聚合度对NBR／PVC共混胶性能的影响,研究了NBR／低聚合度PVC共混胶的力学性能及加工流动性能。结果表明,随着NBR中结合丙烯腈质量分数的增加,NBR／PVC共混胶的耐油性能明显增强,力学性能也相应有所改善;NBR／PVC为80／20～60／40时．NBR／PVC共混胶的综合性能较好;DOP用量对NBR／PVC共混胶性能的影响不大;聚合度为700的PVC更适合于生产NBR／PVC共混胶,其力学性能、加工流动性能、耐老化性能与德国Bayer公司生产的牌号为Perbunan NT／VC3470B的NBR／PVC共混胶相当。     

有机蒙脱土对聚氯乙烯/丁腈橡胶纳米复合材料结构与性能的影响

采用熔融插层法制备了有机蒙脱土(OMMT)/聚氯乙烯(PVC)/丁腈橡胶(NBR)纳米复合材料,研究了复合材料的结构,考察了OMMT填充量对复合材料物理机械性能、耐热性能及耐溶剂性能的影响。结果表明,OMMT在复合材料中实现了纳米级分散,且极性PVC大分子在剪切力和热的作用下插入OMMT层间,形成PVC-OMMT纳米复合材料;随着OMMT填充量的增加,OMMT/PVC/NBR纳米复合材料的拉伸强度、300%定伸应力均先升高后降低,扯断伸长率降低,邵尔A硬度和永久变形呈增大的趋势,回弹性变化不大,耐溶剂性能先提高后降低;OMMT/PVC/NBR复合材料的耐热性能优于未填充OMMT复合材料。     

阻燃型NBR/PVC发泡材料的研究

以丁腈橡胶(NBR)和聚氯乙烯(PVC)为主体材料,以偶氮二甲酰胺(AC)为发泡剂,以三氧化二锑(Sb2O3)、十溴二苯乙烷(DBDPE)为阻燃剂,用一步模压法制备了阻燃型NBR/PVC泡沫材料,研究了橡塑比、阻燃剂用量对NBR/PVC发泡材料泡孔结构、密度、阻燃性能和力学性能的影响。结果表明:当橡塑比为50∶50,DB-DPE/Sb2O3的用量分别为12、4份时,NBR/PVC发泡材料的综合性能最佳。     

阻燃型NBR/PVC发泡材料的研究

以丁腈橡胶(NBR)和聚氯乙烯(PVC)为主体材料,以偶氮二甲酰胺(AC)为发泡剂,选用Sb2O3、十溴二苯乙烷(DBDPE)作为阻燃剂,加入硫化剂及其他助剂,用一步模压法制备了阻燃型NBR/PVC泡沫材料。利用扫描电镜(SEM)、氧指数(LOI)等探讨了NBR/PVC橡塑比,阻燃剂用量对NBR/PVC泡沫材料泡孔结构、密度、阻燃性能和力学性能的影响。结果表明,当NBR/PVC质量比为50/50时,发泡材料综合性能最佳;当DBDPE/Sb2O3用量比为9/3时,氧指数为26.4%,燃烧性能等级达到Ⅱ级;当DBDPE/Sb2O3用量为27/9时氧指数可达32%,燃烧性能等级达到Ⅰ级;阻燃剂用量的变化对NBR/PVC发泡材料的密度影响不大,但对力学性能影响较大,随着阻燃剂的增多,力学性能先提高后下降。     

NBR/PVC/OMMT纳米复合材料的结构与性能研究

采用乳液共沉法和直接混炼法制备NBR/PVC/有机蒙脱土（OMMT）纳米复合材料,研究纳米复合材料的硫化特性、微观结构、动态力学性能和热稳定性.结果表明,OMMT能够显著促进NBR的硫化反应,使NBR/PVC/OMMT纳米复合材料的焦烧时间和正硫化时间明显缩短;乳液共沉法和直接混炼法NBR/PVC/OMMT纳米复合材料是插层型纳米复合材料,乳液共沉法NBR/PVC/OMMT纳米复合材料中的OMMT分散更为均匀,其储能模量、玻璃化温度和热分解温度均高于NBR/PVC共混物和直接混炼法NBR/PVC/OMMT纳米复合材料,具有较好的动态力学性能和热稳定性.     

Friction and wear properties of NBR/PVC composites

Acrylonitrial butadiene rubber (NBR)/Polyvinyl chloride (PVC) composites with different PVC content were prepared. The effect of PVC content on the mechanical strength and tribological properties of the NBR/PVC composites was investigated. The morphologies of the worn traces and debris of NBR/PVC composites and worn traces of mating ball were observed using a scanning electron microscope (SEM). It was found that the friction and wear of NBR/PVC was lower than that of NBR without PVC. The NBR/PVC composite with 30% PVC content showed the best synthetic mechanical and tribological properties. The inferior elastic properties and the lesser deformation under the applied load of composites with PVC resulted in hysteric force and adhesion force decrease, which leading to a lower friction and wear of NBR/PVC composites. The frictional failure unit of NBR70/PVC30 composite being smaller should be an important reason of the wear of the composite being lowest. The lubricating effect of PVC played an important role in decreasing the friction coefficient and wear of NBR/PVC composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Improved properties of molecular composite of nitrile rubber and poly (p-phenylene terephthalamide) by blending with poly (vinyl chloride)

Summary Nitrile rubber (NBR) was reinforced by poly(p-phenylene terephthalamide) (PPTA) with a coprecipitation method from a common solvent of them. PPTA was converted to N-sodium PPTA with sodium hydride in DMSO, forming homogeneous solution. DMF dissolves NBR. Both solutions were blended to form an isotropic solution. The precipitant was NBR reinforced by PPTA which was regenerated from N-sodium PPTA at coagulation as reported previously. The molecular composite thus obtained was mill-blended with poly(vinyl chloride) (PVC) in order to enhance solvent resistant property. The vulcanized composite of NBR/PVC reinforced by PPTA showed higher modulus, higher strength and more improved solvent resistance than the gum stock and the black stock of NBR/PVC. The properties of the molecular composite containing 5phr PPTA found approximately comparable to those of the black stock of NBR/PVC with 30–40phr ISAF carbon black.On Leave from Japan synthetic Rubber Co., Ltd., Higashi-yurigaoka, Assao-ku, Kawasaki 215, Japan     

NBR/有机改性膨润土复合材料的结构和性能及其对PVC的增韧作用

研究NBR／有机改性膨润土复合材料的结构、性能及其对PVC的增韧作用。采用X射线衍射仪、透射电子显微镜和扫描电子显微镜观察复合材料的微观结构发现，NBR大分子可插层进入有机改性膨润土层间。有机改性膨润土填充NBR硫化胶的物理性能优于未改性膨润土填充胶，10份有机改性膨润土的补强效果可达到30份炭黑N330的水平。NBR／有机改性膨润土复合材料对PVC的增韧效果优于NBR，且能保持较高的拉伸强度和弯曲强度。     

羟甲基化木质素用量对PVC/NBR热塑性弹性体性能的影响

研究了羟甲基化木质素用量对PVC/NBR热塑性弹性体结构与性能的影响。结果表明：在100份（质量,下同）PVC/NBR中加入30份羟甲基化木质素时产物的综合性能最佳,拉伸强度25.6MPa,扯断伸长度520%,邵尔A型硬度77,撕裂强度72.7kN/m;耐老化性能在羟基甲基化木质素用量低于30份时较好;随着羟甲基化木质素用量增加,产物的耐油性能显著提高,动态粘弹分析证实羟甲基化木质素与PVC和NBR有较强的结合力,并且提高了PVC和NBR两相间的相容性。TEM观测发现木质素可在材料中形成第二个连续相,从而与基质构成互穿聚合物网络。     

丁腈橡胶的改性研究进展

介绍了丁腈橡胶（NBR）的基本特性、发展情况和经化学改性生产的一些新品种，如：氢化丁腈橡胶（HNBR）和共混改性产品NBR／PVC，NBR／PP等。它们的市场需求争应用领域也简单述及。     

发泡剂ACP对丁腈橡胶/聚氯乙烯发泡材料开孔性能的影响

采用自由发泡法制备丁腈橡胶(NBR)/聚氯乙烯(PVC)开孔发泡材料,研究发泡剂ACP对NBR/PVC发泡材料开孔性能的影响。结果表明,随着发泡剂ACP用量的增大,NBR/PVC发泡材料的泡孔有增大的趋势,发泡剂ACP用量为15份,开孔率达到最大值,为24.3%。     

纳米MH/AF/NBR复合材料物理力学性能及耐热阻燃机理

为了获得具有较好物理力学性能和耐热阻燃性能的橡胶密封材料,以NBR、芳纶纤维(AF)和纳米Mg(OH)₂(MH)为主要原料制备了纳米MH/AF/NBR复合材料.研究了纳米MH和AF不同配比时,复合材料的物理力学性能变化、耐热阻燃性能变化.结果表明:纳米MH对复合材料内部结构有很好的补强作用,而AF添加量较多时,与橡胶的结合强度有变差的趋势.不同配比的纳米MH与AF能够有效改善NBR的物理力学性能.当纳米MH与AF填料配比份数配比为20/10时,复合材料的拉伸强度、定伸应力可以提高4%左右,永久压缩变形降低1%左右,当纳米MH/AF份数配比为30/10时,硬度提高到73度.比较发现纳米MH的阻燃性能要优于AF,纳米MH/AF份数配比为10/10时,复合材料分解温度提高了近20℃,MH/AF填料的加入改善了NBR原有的热稳定性,且复合材料燃烧时烟气生成量较小,为该类复合材料在密封等领域进一步应用奠定了基础.     

Friction properties of graphene reinforced nitrile rubber composites after thermal oxidation aging: Experiment and molecular dynamics simulation

We established friction models for pure NBR, GNS/NBR, and GO/NBR composites through molecular dynamics (MD) simulation. Our study focused on the impact of GNS and GO on the friction properties of nitrile rubber (NBR) composite materials after undergoing thermal oxygen aging. Based on the simulation results, it can be observed that the GNS/NBR and GO/NBR composites' coefficient of friction (COF) decreases by 20.8% and 24.8%, respectively, at 348 K. Additionally, the abrasion rate is reduced by 17.4% and 25.7%, respectively, for the same composites. Adding GNS and GO can effectively improve the friction performance of the NBR composite system, and compared with GNS, GO shows a better enhancement effect. Pure NBR and GO/NBR composite materials were prepared by mechanical blending method, and the friction properties of GO-enhanced NBR composite materials were studied. The experimental results show that the GO/NBR composite material can maintain a low friction and wear coefficient after thermal and oxygen aging. It shows that adding GO can effectively improve the friction properties of NBR composite systems and slow down the weakening effect of aging on the friction properties of NBR composite materials. This is because the GO surface contains wealthy functional groups such as epoxy groups, which enhances the binding strength between the GO and NBR interface so that the GO/NBR composite material exhibits better friction properties and thermal oxygen aging resistance. In addition, the wear surface was characterized by scanning electron microscopy (SEM), revealing the damage mechanism of friction and wear of NBR composite materials.