Role of active oxygen transients in selective catalytic reduction of N2O with CH4 over Fe-zeolite catalysts

Sharp NO and O₂ desorption peaks, which were caused by the decomposition of nitro and nitrate species over Fe species, were observed in the range of 520–673 K in temperature-programmed desorption (TPD) from Fe-MFI after H₂ treatment at 773 K or high-temperature (HT) treatment at 1073 K followed by N₂O treatment. The amounts of O₂ and NO desorption were dependent on the pretreatment pressure of N₂O in the H₂ and N₂O treatment. The adsorbed species could be regenerated by the H₂ and N₂O treatment after TPD, and might be considered to be active oxygen species in selective catalytic reduction (SCR) of N₂O with CH₄. However, the reaction rate of CH₄ activation by the adsorbed species formed after the H₂ and N₂O or the HT and N₂O treatment was not so high as that of the CH₄ + N₂O reaction over the catalyst after O₂ treatment. The simultaneous presence of CH₄ and N₂O is essential for the high activity of the reaction, which suggests that nascent oxygen species formed by N₂O dissociation can activate CH₄ in the SCR of N₂O with CH₄.     

Catalytic reduction of N2O over steam-activated FeZSM-5 zeolite: Comparison of CH4, CO, and their mixtures as reductants with or without excess O2

The catalytic reduction of N₂O by CH₄, CO, and their mixtures has been comparatively investigated over steam-activated FeZSM-5 zeolite. The influence of the molar feed ratio between N₂O and the reducing agents, the gas-hourly space velocity, and the presence of O₂ on the catalytic performance were studied in the temperature range of 475–850 K. The CH₄ is more efficient than CO for N₂O reduction, achieving the same degree of conversion at significantly lower temperatures. The apparent activation energy for N₂O reduction by CH₄ was very similar to that of direct N₂O decomposition (140 kJ mol⁻¹), being much lower for the N₂O reduction by CO (60 kJ mol⁻¹). This suggests that the reactions have a markedly different mechanism. Addition of CO using equimolar mixtures in the ternary N₂O + CH₄ + CO system did not affect the N₂O conversion with respect to the binary N₂O + CH₄ system, indicating that CO does not interfere in the low-temperature reduction of N₂O by CH₄. In the ternary system, CO contributed to N₂O reduction when methane was the limiting reactant. The conversion and selectivity of the reactions of N₂O with CH₄, CO, and their mixtures were not altered upon adding excess O₂ in the feed.     

Mechanistic peculiarities of the N2O reduction by CH4 over Fe-silicalite

Transient isotopic studies in the temporal analysis of products (TAP) reactor evidenced the importance of the lifetime of oxygen species generated upon N₂O decomposition on extraframework iron sites of Fe-silicalite for methane oxidation at 723 K. Fe-silicalite effectively activates CH₄ when N₂O and CH₄ are pulsed together in the reactor. However, these oxygen species gradually become inactive for methane oxidation as the time delay between the N₂O and CH₄ pulses is increased from 0 to 2 s.     

NO decomposition and reduction by CH4 over Sr/La2O3

Both NO decomposition and NO reduction by CH₄ over 4%Sr/La₂O₃ in the absence and presence of O₂ were examined between 773 and 973 K, and N₂O decomposition was also studied. The presence of CH₄ greatly increased the conversion of NO to N₂ and this activity was further enhanced by co-fed O₂. For example, at 773 K and 15 Torr NO the specific activities of NO decomposition, reduction by CH₄ in the absence of O₂, and reduction with 1% O₂ in the feed were 8.3·10⁻⁴, 4.6·10⁻³, and 1.3·10⁻² μmol N₂/s m², respectively. This oxygen-enhanced activity for NO reduction is attributed to the formation of methyl (and/or methylene) species on the oxide surface. NO decomposition on this catalyst occurred with an activation energy of 28 kcal/mol and the reaction order at 923 K with respect to NO was 1.1. The rate of N₂ formation by decomposition was inhibited by O₂ in the feed even though the reaction order in NO remained the same. The rate of NO reduction by CH₄ continuously increased with temperature to 973 K with no bend-over in either the absence or the presence of O₂ with equal activation energies of 26 kcal/mol. The addition of O₂ increased the reaction order in CH₄ at 923 K from 0.19 to 0.87, while it decreased the reaction order in NO from 0.73 to 0.55. The reaction order in O₂ was 0.26 up to 0.5% O₂ during which time the CH₄ concentration was not decreased significantly. N₂O decomposition occurs rapidly on this catalyst with a specific activity of 1.6·10⁻⁴ μmol N₂/s m² at 623 K and 1220 ppm N₂O and an activation energy of 24 kcal/mol. The addition of CH₄ inhibits this decomposition reaction. Finally, the use of either CO or H₂ as the reductant (no O₂) produced specific activities at 773 K that were almost 5 times greater than that with CH₄ and gave activation energies of 21–26 kcal/mol, thus demonstrating the potential of using CO/H₂ to reduce NO to N₂ over these REO catalysts.     

Catalytic decomposition of N2O over supported Rh catalysts: effects of supports and Rh dispersion

The study of catalytic decomposition of nitrous oxide to nitrogen and oxygen over Rh catalysts supported on various supports (USY, NaY, Al₂O₃, ZrO₂, FSM-16, CeO₂, La₂O₃) showed that the activities of Rh/Al₂O₃ and Rh/USY (ultrastable Y zeolite) catalysts were comparable to or higher than the other catalysts reported in the literatures. The catalytic activity of N₂O decomposition was sensitive not only to the Rh dispersion but also to the preparation variables such as the Rh precursors and the supports used. A pulsed N₂O experiment over a Rh/USY catalyst suggested that the catalytic N₂O decomposition occurs on oxygen-covered surface and that O₂ may be freed on collision of N₂O molecules with the adsorbed oxygen atoms.     

Catalytic decomposition of nitrous oxide over Ru-exchanged zeolites

We report that ultrastable faujasite-based ruthenium zeolites are highly active catalysts for N₂O decomposition at low temperature (120–200°C). The faujasite-based ruthenium catalysts showed activity for the decomposition of N₂O per Ru³⁺ cation equivalent to the ZSM-5 based ruthenium catalysts at much lower temperatures (TOF at 0.05 vol.-% N₂O: 5.132 × 10⁻⁴ s⁻¹ Ru⁻¹ of Ru-HNaUSY at 200°C versus 5.609 × 10⁻⁴ s⁻¹ Ru⁻¹ of Ru-NaZSM-5 at 300°C). The kinetics of decomposition of N₂O over a Ru-NaZSM-5 (Ru: 0.99 wt.-%), a Ru-HNaUSY (Ru: 1.45 wt.-%) and a Ru-free, Na-ZSM-5 catalyst were studied over the temperature range from 40 to 700°C using a temperature-programmed micro-reactor system. With partial pressures of N₂O and O₂ up to 0.5 vol.-% and 5 vol.-%, respectively, the decomposition rate data are represented by: −dN₂O/dt=itk(P_N2O) (P_O2)^−0.5 for Ru-HNaUSY, −dN₂O/dt=k(P_N2O) (P_O2)^−0.1 for Ru-NaZSM-5, and −dN₂O/dt=k(P_N2O)^−0.2 (P_O2)^−0.1 for Na-ZSM-5. Oxygen had a stronger inhibition effect on the Ru-HNaUSY catalyst than on Ru-NaZSM-5. The oxygen inhibition effect was more pronounced at low temperature than at high temperature. We propose that the negative effect of oxygen on the rate of N₂O decomposition over Ru-HNaUSY is stronger than Ru-NaZSM-5 because at the lower temperatures (<200°C) the desorption of oxygen is a rate-limiting step over the faujasite-based catalyst. The apparent activation energy for N₂O decomposition in the absence of oxygen is much lower on Ru-HNaUSY (E_a: 46 kJ mol⁻¹) than on Ru-NaZSM-5 (E_a: 220 kJ mol⁻¹).     

Partial oxidation of methane by O2 and N2O to syngas over yttrium-stabilized ZrO2

Catalytic partial oxidation of methane to synthesis gas over ZrO₂ and yttrium-stabilized zirconia (YSZ) is studied using O₂ and N₂O as oxidants. ZrO₂ is much more active than YSZ in oxidation of methane with N₂O. In contrast, YSZ is significantly more active than ZrO₂ when O₂ is used as an oxidant. The presence of O₂ does not influence the rate of N₂O decomposition over ZrO₂ and YSZ, while the presence of H₂O in the system decreases N₂O conversion significantly. O₂ and N₂O are activated at different active sites. Y-induced oxygen vacancies are active for O₂ activation, whereas oxygen co-ordinatively unsaturated Zr cations (Zr-CUS) located at corners, edges, steps and kinks are responsible for N₂O activation. These sites are also capable of dissociating H₂O, resulting in competition between H₂O and N₂O. As compared with N₂O, molecular O₂ is easier to be activated over YSZ and ZrO₂.     

Catalytic decomposition of N2O over CeO2 promoted Co3O4 spinel catalyst

A series of CeO₂ promoted cobalt spinel catalysts were prepared by the co-precipitation method and tested for the decomposition of nitrous oxide (N₂O). Addition of CeO₂ to Co₃O₄ led to an improvement in the catalytic activity for N₂O decomposition. The catalyst was most active when the molar ratio of Ce/Co was around 0.05. Complete N₂O conversion could be attained over the CoCe0.05 catalyst below 400 °C even in the presence of O₂, H₂O or NO. Methods of XRD, FE-SEM, BET, XPS, H₂-TPR and O₂-TPD were used to characterize these catalysts. The analytical results indicated that the addition of CeO₂ could increase the surface area of Co₃O₄, and then improve the reduction of Co³⁺ to Co²⁺ by facilitating the desorption of adsorbed oxygen species, which is the rate-determining step of the N₂O decomposition over cobalt spinel catalyst. We conclude that these effects, caused by the addition of CeO₂, are responsible for the enhancement of catalytic activity of Co₃O₄.     

Effects of methane and oxygen on decomposition of nitrous oxide over metal oxide catalysts

Catalytic activities of various metal oxides for decomposition of nitrous oxide were compared in the presence and absence of methane and oxygen, and the general rule in the effects of the coexisting gases was discussed. The reaction rates of nitrous oxide were well correlated to the heat of formation of metal oxide, i.e., a V-shaped relationship with a minimum at −ΔH_f⁰ around 450 kJ (O mol)⁻¹ was observed in N₂O decomposition in an inert gas. In the case of metal oxides having the heat of formation lower than 450 kJ (O mol)⁻¹, CuO, Co₃O₄, NiO, Fe₂O₃, SnO₂, In₂O₃, Cr₂O₃, the activities were strongly affected by the presence of methane and oxygen. On the other hand, the activities of TiO₂, Al₂O₃, La₂O₃, MgO and CaO were almost independent. The reaction rate of nitrous oxide was significantly enhanced by methane. The promotion effect of methane was attributed to the reduction of nitrous oxide with methane: 4N₂O+CH₄→2N₂+CO₂+2H₂O. The activity was suppressed in the presence of oxygen on the metal oxides having lower heat of formation. On the basis of Langmuir–Hinshelwood mechanism, the effect of oxygen on nitrous oxide decomposition was rationalized with the strength of metal–oxygen bond.     

Catalytic reduction of NOx with H2/CO/CH4 over PdMOR catalysts

Conversion of NO_x with reducing agents H₂, CO and CH₄, with and without O₂, H₂O, and CO₂ were studied with catalysts based on MOR zeolite loaded with palladium and cerium. The catalysts reached high NO_x to N₂ conversion with H₂ and CO (>90% conversion and N₂ selectivity) range under lean conditions. The formation of N₂O is absent in the presence of both H₂ and CO together with oxygen in the feed, which will be the case in lean engine exhaust. PdMOR shows synergic co-operation between H₂ and CO at 450–500 K. The positive effect of cerium is significant in the case of H₂ and CH₄ reducing agent but is less obvious with H₂/CO mixture and under lean conditions. Cerium lowers the reducibility of Pd species in the zeolite micropores. The catalysts showed excellent stability at temperatures up to 673 K in a feed with 2500 ppm CH₄, 500 ppm NO, 5% O₂, 10% H₂O (0–1% H₂), N₂ balance but deactivation is noticed at higher temperatures. Combining results of the present study with those of previous studies it shows that the PdMOR-based catalysts are good catalysts for NO_x reduction with H₂, CO, hydrocarbons, alcohols and aldehydes under lean conditions at temperatures up to 673 K.     

Chemistry of surface oxygen formed from N2O on ZSM-5 at moderate temperatures

Conversion of CH₄, C₂H₆, C₃H₈, benzene and their binary mixtures over H-NaZSM-5 catalyst in the presence of N₂O was studied. It was found that under experimental conditions methane alkylates benzene to give toluene and xylenes. Acidity of the catalyst had no effect on the reactivity of active oxygen formed from N₂O towards methane and benzene, but affected their secondary transformation. Acidic samples favored the reaction of aromatic ring methylation with methane whereas deep oxidation of CH₄ prevailed on NaHZSM-5. Based on the relative reactivities and ¹³C label distribution in the products of ¹³CH₄+C₆H₆+N₂O feed conversion, the scheme of hydrocarbon transformation was proposed.     

Decomposition of nitric oxide over perovskite oxide catalysts: effect of CO2, H2O and CH4

Direct nitric oxide decomposition over perovskites is fairly slow and complex, its mechanism changing dramatically with temperature. Previous kinetic study for three representative compositions (La_0.87Sr_0.13Mn_0.2Ni_0.8O_3−δ, La_0.66Sr_0.34Ni_0.3Co_0.7O_3−δ and La_0.8Sr_0.2Cu_0.15Fe_0.85O_3−δ) has shown that depending on the temperature range, the inhibition effect of oxygen either increases or decreases with temperature. This paper deals with the effect of CO₂, H₂O and CH₄ on the nitric oxide decomposition over the same perovskites studied at a steady-state in a plug-flow reactor with 1 g catalyst and total flowrates of 50 or 100 ml/min of 2 or 5% NO. The effect of carbon dioxide (0.5–10%) was evaluated between 873 and 923 K, whereas that of H₂O vapor (1.6 or 2.5%) from 723 to 923 K. Both CO₂ and H₂O inhibit the NO decomposition, but inhibition by CO₂ is considerably stronger. For all three catalysts, these effects increase with temperature. Kinetic parameters for the inhibiting effects of CO₂ and H₂O over the three perovskites were determined. Addition of methane to the feed (NO/CH₄=4) increases conversion of NO to N₂ about two to four times, depending on the initial NO concentration and on temperature. This, however, is still much too low for practical applications. Furthermore, the rates of methane oxidation by nitric oxide over perovskites are substantially slower than those of methane oxidation by oxygen. Thus, perovskites do not seem to be suitable for catalytic selective NO reduction with methane.     

Micro-kinetic analysis of direct N2O decomposition over steam-activated Fe-silicalite from transient experiments in the TAP reactor

Mechanistic and kinetic aspects of the direct decomposition of N₂O over steam-activated Fe-silicalite were investigated by transient experiments in vacuum (N₂O peak pressure of ca. 10 Pa) using the temporal analysis of products (TAP) reactor in the temperature range of 773–848 K. The transient responses of N₂O, N₂, and O₂ obtained upon N₂O decomposition were fitted to different micro-kinetic models. Through model discrimination it was concluded that both free iron sites and iron sites with adsorbed mono-atomic oxygen (*O) species are active for N₂O decomposition. Oxygen formation occurs via decomposition of bi-atomic (*O₂) oxygen species adsorbed over the iron site. This bi-atomic oxygen species originates from another bi-atomic oxygen species (O*O), which is initially formed via interaction of N₂O with iron site possessing mono-atomic oxygen species (*O). Based on our modeling, the recombination of two mono-atomic oxygen (*O) species or direct O₂ formation via reaction of N₂O with *O can be excluded as potential reaction pathways yielding gas-phase O₂. The simulation results predict that the overall rate of N₂O decomposition is controlled by regeneration of free iron sites via a multi-step oxygen formation at least below 700 K.     

沉淀方式对沉淀法制备Co_3O_4催化N_2O直接分解性能的影响

以Co(NO_3)_2·6H_2O为钴源,K_2CO_3为沉淀剂,采用沉淀法制备Co_3O_4催化剂,用于催化N_2O直接分解反应。利用N_2~-物理吸附、XRD、FT-IR、TEM、TPR和ICP等对其进行表征,考察沉淀方式对Co_3O_4催化剂结构及其催化性能的影响。结果表明,沉淀方式对制备的Co_3O_4催化剂织构性质、物相组成和晶粒尺寸等影响不大,但显著影响其K残留量和还原性能,进而决定催化剂直接催化分解N_2O的催化性能。反加法制得的催化剂中K残留量为1.43%,明显高于正加法,同时催化剂中Co~(3+)较正加法更易还原,因而表现出更高的催化性能。在空速10 000 h~(-1)和N_2O体积分数0.1%的条件下,反加法制备的催化剂可在280℃催化N_2O完全分解,较正加法低20℃。     

Effect of different oxygen species originating from the dissociation of O2, N2O and NO on the selectivity of the Pt-catalysed NH3 oxidation

An effect of oxygen species formed from O₂, N₂O and NO on the selectivity of the catalytic oxidation of ammonia was studied over a polycrystalline Pt catalyst using the temporal analysis of products (TAP) reactor. The transient experiments were performed in the temperature range between 773 and 1073 K in a sequential pulse mode with a time interval of 0.2 s between the pulses of the oxidant (O₂, N₂O and NO) and NH₃. In contrast to adsorbed oxygen species formed from NO, those from O₂ and N₂O reacted with ammonia yielding NO. It is suggested that the difference between these oxidising agents may be related to the different active sites for dissociation of O₂, N₂O and NO, where oxygen species of various Pt-O strength are formed. Weaker bound oxygen species, which are active for NO formation, originate from O₂ and N₂O rather than from NO. These species may be of bi-atomic nature.     

Comparison between methane and propylene as reducing agents in the SCR of NO over Pd supported on tungstated zirconia

It is now well known that when Pd is supported on acidic supports, it becomes highly selective for the reduction of NO by methane in the presence of excess oxygen. It is also known that this promoting effect not only occurs with acidic zeolite supports, but also with acidic zirconia supports, such as sulfated zirconia (SZ) and tungstated zirconias (WZ). However, this promoting effect has not been investigated for the SCR with other hydrocarbons as reducing agents. In this contribution, we have investigated the behavior of a series of Pd/WZ catalysts and compared them using methane and propylene as reducing agents. The results show some important differences when the reducing agent is changed. For example, while with CH₄ the addition of W to the catalyst results in an increase in both NO and hydrocarbon conversion, with C₃H₆ it results in a decrease in activity. At the same time, while the presence of NO accelerates the activation of CH₄, it inhibits the activation of C₃H₆, moving its light-off to higher temperatures. Finally, an important difference between CH₄ and C₃H₆ as reducing agents is regarding the selectivity towards N₂ as opposed to N₂O. Using CH₄ resulted in much lower production of N₂O than using C₃H₆, over the entire temperature range investigated.     

High combustion activity of methane induced by reforming gas over Ni/Al2O3 catalysts

During the reactions related to oxidative steam reforming and combustion of methane over -alumina-supported Ni catalysts, the temperature profiles of the catalyst bed were studied using an infrared (IR) thermograph. IR thermographical images revealed an interesting result: that the temperature at the catalyst bed inlet is much higher under CH₄/H₂O/O₂/Ar = 20/10/20/50 than under CH₄/H₂O/O₂/Ar = 10/0/20/70; the former temperature is comparable to that over noble metal catalysts such as Pt and Pd. Based on the temperature-programmed reduction and oxidation measurements over fresh and used catalysts, the metallic Ni is recognized at the catalyst bed inlet under CH₄/H₂O/O₂/Ar = 20/10/20/50, although it is mainly oxidized to NiAl₂O₄ under CH₄/H₂O/O₂/Ar = 10/0/20/70. This result indicates that the addition of reforming gas (CH₄/H₂O = 10/10) to the combustion gas (CH₄/O₂ = 10/20) can stabilize Ni species in the metallic state even under the presence of oxygen in the gas phase. This would account for its extremely high combustion activity.     

Kinetic analysis of N2O decomposition over calcined hydrotalcites

Kinetics of N₂O decomposition over catalyst prepared by calcination of Co–Mn hydrotalcite was examined in integral fixed-bed reactor () at various N₂O and O₂ initial partial pressure at temperature range of 330–450 °C. Kinetic data were evaluated by linear and non-linear regression method, 15 kinetic expressions were tested. Based on the obtained results a redox model of N₂O decomposition was proposed. At low pressures of O₂, adsorbed oxygen is formed by the N₂O decomposition; the N₂O chemisorption is considered as the rate-determining step. On the contrary, at high O₂ pressure it could be assumed that adsorbed oxygen species appear as a result of O₂ adsorption and the Eley–Rideal mechanism is the rate determining. N₂O decomposition is well described by the 1st rate law at N₂O and O₂ concentrations typical for waste gases.     

The importance of Fe loading on the N2O reduction with NH3 over Fe-MFI: Effect of acid site formation on Fe species

Effect of the loading amount of Fe over ion-exchanged Fe-MFI catalysts on the catalytic performance of N₂O reduction with NH₃ was investigated, and the results indicated that the turnover frequency (TOF) was almost constant in the Fe/Al range between 0.05 and 0.40. The activity of N₂O + NH₃ reaction was much lower than that of N₂O + CH₄ reaction over Fe-MFI (Fe/Al = 0.40), and the preadsorption of NH₃ decreased drastically the activity of N₂O + CH₄ reaction. The temperature-programmed desorption (TPD) of NH₃ showed the formation of stronger acid sites on Fe-MFI (Fe/Al = 0.24 and 0.40), and the amount of the acid sites agrees well with the desorption amount O₂ in O₂-TPD in the low temperature range. The acid sites gave a 3610 cm⁻¹ peak (Brønsted acid) in FTIR observation. These results suggest that the acid sites were formed on the bridge oxide ions in binuclear Fe species. Adsorbed NH₃ on the strong acid sites inhibited N₂O dissociation, which can be related to the low activity of N₂O + NH₃ reaction over Fe-MFI with high Fe loading.