Intercalation studies on electron beam evaporated MoO3 films for electrochemical devices

Now-a-days a large number of extensive research has been focused on electrochromic oxide thin films, owing to their potential applications in smart windows, low cost materials in filters, low cost electrochemical devices and also in solar cell windows. Among the varieties of electrochromic transition metal oxides, the molybdenum oxide (MoO₃) and tungsten oxide (WO₃), form a group of predominant ionic solids that exhibit electrochromic effect. The electrochromic response of these materials are aesthetically superior to many other electrochromic materials, because WO₃ and MoO₃ absorb light more intensely and uniformly. In the present case, we have discussed about the electrochromic behaviour of electron beam evaporated MoO₃ films. Moreover, the MoO₃ film can also be used as a potential electro-active material for high energy density secondary lithium ion batteries; because it exhibits two-dimensional van der Waals bonded layered structure in orthorhombic phase. The films were prepared by evaporating the palletized MoO₃ powder under the vacuum of the order of 1 × 10⁻⁵ mbar. The electrochemical behaviour of the films was studied by intercalating/deintercalating the K⁺ ions from KCl electrolyte solutions using three electrode electrochemical cell by the cyclic-voltammetry technique. The studies were carried out for different scanning rates. The films have changed their colour as dark blue in the colouration process and returns to the original colour while the bleaching process. The diffusion coefficient values (D) of the intercalated/deintercalated films were calculated by Randle's Servcik equation. The optical transparency of the coloured and bleached films was studied by the UV–Vis–NIR spectrophotometer. The change in bonding assignment of the intercalated MoO₃ films was studied by FTIR spectroscopic analysis. A feasible study on the effect of substrate temperatures and annealing temperatures on optical density (OD) and colouration efficiency of the films were discussed and explored their performance for the low cost electrochemical devices.     

Analysis of the influence of the gas pressure during the deposition of electrochromic WO3 films by reactive r.f. sputtering of W and WO3 target

Tungsten trioxide is the most accepted material for electrochromic devices. In the work thin films of WO₃ were deposited by reactive r.f. sputtering of both metallic (W) and ceramic (WO₃) targets to study the correlation between the electrochromic properties and the structures of the films. Samples were grown at different pressures of Ar+O₂ in order that the energy regimes of the sputtered particles on the condensing surface could be set either below or above the thermalisation diffusion limit. Lithium ions were intercalated in the films in an aprotic electrolyte and the colouring/bleaching behaviour as a function of the intercalated amount of lithium was detected in the 1st and 10th cycle. From these measurements, the electrochromic properties of the films were worked out. The optical and morphological characteristics were analysed respectively, by spectrophotometric and X-TEM measurements. The amount of water present in the films, detected by IR spectroscopy, turned out to be well correlated to the film morphology and also to the porosity.     

Electrochromic characterization of Co(OH)2 thin film prepared by sol–gel process

Electrochemical, spectroscopic and structural measurements were used to characterize the electrochromic behavior and stability of sol–gel deposited Co(OH)₂ thin films. These films were prepared from polymeric solutions containing cobalt methoxyethoxide precursor by spin coating technique. The as-deposited films are amorphous and show crystalline structure after heat treatment at 450°C. Sol–gel-deposited cobalt hydroxide films show reversible electrochromic response in 1 M LiClO₄/ propylene carbonate solution beyond 500 cycles. The structural and chemical properties of the films were investigated by X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy. Spectral transmittance change was T_p=29.9–60.2% for cobalt hydroxide films. It is argued that reversible lithium insertion capacity, good cyclic reversibility of Co(OH)₂ films make them suitable as counterelectrode layers in the electrochromic devices.     

Characterization and electrochromic properties of CuxNi1−xO films prepared by sol–gel dip-coating

Cu_xNi_1−xO electrochromic thin films were prepared by sol–gel dip coating and characterized by XRD, UV–vis absorption and electrochromic test. XRD results show that the structure of the Cu_x Ni_1−xO thin films is still in cubic NiO structure. UV–vis absorption spectra show that the absorption edges of the Cu_xNi_1−xO films can be tuned from 335 nm (x = 0) to 550 nm (x = 0.3), and the transmittance of the colored films decrease as the content of Cu increases. Cu_xNi_1−xO films show good electrochromic behavior, both the coloring and bleaching time for a Cu_0.2Ni_0.8O film were less than 1 s, with a variation of transmittance up to 75% at the wavelength of 632.8 nm.     

Annealing effect on electrochromic properties of tungsten oxide nanowires

The effect of thermal annealing on the electrochromic properties of the tungsten oxide (WO_3−x) nanowires deposited on a transparent conducting substrate by vapor evaporation was investigated. The X-ray diffraction (XRD) indicated that the structures of the nanowries annealed below 500 °C had no significant change. The X-ray photoelectron spectroscopy (XPS) analysis suggested that the O/W ratio and the amount of W⁶⁺ ions in the annealed nanowire films could be increased as increasing annealing temperature. Increased annealing temperature could promote the coloration efficiency and contrast of the nanowire films; however, it could also affect the switching speed of the nanowire films.     

Electrochromic characteristics of fibrous reticulated WO3 thin films prepared by pulsed spray pyrolysis technique

The electrochromic (EC) behavior of fibrous reticulated WO₃ films prepared from ammonium tungstate precursor by pulsed spray pyrolysis method was investigated. All the films were prepared using identical technological parameters and a thorough investigation of the electrochromic properties of the films deposited at 300 °C is reported. The structural properties were studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The electrochromic and optical properties were measured using cyclic voltammetry and ultraviolet (UV)-visible spectrophotometry. The films are amorphous and have a fibrous reticulate-like morphology having micron-size circular rings. The films show high transparency in the visible range and the optical band gap energy is about 3.1 eV. Electrical measurements show that the resistivity monotonically decreases as temperature increases, which indicates thermal hopping transport. The activation energy for hopping transport is of the order 4×10⁻⁴ eV. The electrochromic coloration efficiency (CE) is found to be 34 cm²/C at 630 nm.     

The temperature behavior of smart windows under direct solar radiation

The purpose of this paper was to investigate the variation in temperature of electrochromic devices under direct solar radiation and to compare the results with double-glazed glass. The devices consisted of a V₂O₅ layer as an ion storage film and a WO₃ layer as an electrochromic layer. The V₂O₅ and WO₃ films were prepared by thermal and electron beam evaporation, respectively. The optical properties and structures of these films were investigated. Both the ion storage film and the electrochromic layer were amorphous. The optical absorption was caused by a direct-forbidden transition in V₂O₅ and by an indirect-allowed transition in WO₃. The maximum temperatures under solar radiation were measured for colored and bleached devices, double glass and air, they were found to be approximately 63, 63, 53 and 36 °C, respectively. The rates of increasing temperature to the incident power density for colored, bleached devices and double glass were 0.051, 0.049 and 0.041 °C/(W/m²), respectively.     

Highly-efficient electrochromic performance of nanostructured TiO2 films made by doctor blade technique

Electrochromic TiO₂ anatase thin films on F-doped tin oxide (FTO) substrates were prepared by doctor blade method using a colloidal solution of titanium oxide with particles of 15 nm in size. The films were transparent in the visible range and well colored in a solution of 1 M LiClO₄ in propylene carbonate. The transmittances of the colored films were found to be strongly dependent on the Li⁺ inserted charges. The response time of the electrochromic device coloration was found to be as small as 2 s for a 1 cm² sample and the coloration efficiency at a wavelength of 550 nm reached a value as high as 33.7 cm² C⁻¹ for a 600 nm thick nanocrystalline-TiO₂ on a FTO-coated glass substrate. Combining the experimental data obtained from in situ transmittance spectra and in situ X-ray diffraction analysis with the data from chronoamperometric measurements, it was clearly demonstrated that Li⁺ insertion (extraction) into (out of) the TiO₂ anatase films resulted in the formation (disappearance) of the Li_0.5TiO₂ compound. Potential application of nanocrystalline porous TiO₂ films in large-area electrochromic windows may be considered.     

Integrated low-emittance–electrochromic devices incorporating ZnS/Ag/ZnS coatings as transparent conductors

We have prepared and tested integrated low-emittance–electrochromic devices using ZnS/Ag/ZnS coatings as transparent electrodes and WO₃ films as electrochromic layers. These devices exhibit adequate coloration and can withstand more than 1000 bleaching-coloration cycles, provided that the metal layer is protected from the liquid electrolyte by a combination of thick dielectric films (ZnS/WO₃). We have also predicted the optimum configuration of the WO₃/ZnS/Ag/ZnS/Glass stack that maximizes transmission in the visible. Integration of low emittance and electrochromic films into one device could improve the performance and reduce the cost of electrochromic windows.     

Optical and electrochromic properties of oxygen sputtered tungsten oxide (WO3) thin films

Thin films of tungsten oxide (WO₃) were deposited onto glass, ITO coated glass and silicon substrates by pulsed DC magnetron sputtering (in active arc suppression mode) of tungsten metal with pure oxygen as sputter gas. The films were deposited at various oxygen pressures in the range 1.5×10⁻²−5.2×10⁻² mbar. The influence of oxygen sputters gas pressure on the structural, optical and electrochromic properties of the WO₃ thin films has been investigated. All the films grown at various oxygen pressures were found to be amorphous and near stoichiometric. A high refractive index of 2.1 (at λ=550 nm) was obtained for the film deposited at a sputtering pressure of 5.2×10⁻² mbar and it decreases at lower oxygen sputter pressure. The maximum optical band gap of 3.14 eV was obtained for the film deposited at 3.1×10⁻² mbar, and it decreases with increasing sputter pressure. The decrease in band gap and increase in refractive index for the films deposited at 5.2×10⁻² mbar is attributed to the densification of films due to ‘negative ion effects’ in sputter deposition of highly oxygenated targets. The electrochromic studies were performed by protonic intercalation/de-intercalation in the films using 0.5 M HCl dissolved in distilled water as electrolyte. The films deposited at high oxygen pressure are found to exhibit better electrochromic properties with high optical modulation (75%), high coloration efficiency (CE) (141.0 cm²/C) and less switching time at λ=550 nm; the enhanced electrochromism in these films is attributed to their low film density, smaller particle size and larger thickness. However, the faster color/bleach dynamics is these films is ascribed to the large insertion/removal of protons, as evident from the contact potential measurements (CPD) using Kelvin probe. The work function of the films deposited at 1.5 and 5.2×10⁻² mbar are 4.41 and 4.30 eV, respectively.     

Electrochemical lithium insertion in sol-gel deposited LiNbO3 films

Inorganic LiNbO₃ ion conducting films were prepared by sol-gel process involving two alkoxides, lithium ethoxide and niobium ethoxide. The films were analyzed by ellipsometry, X-ray diffractometry, scanning electron microscopy and impedance spectroscopy. Impedance spectroscopy indicated that the Li⁺ conductivity values were in the range of 6–8 × 10⁻⁷ S cm⁻¹. The morphology and thickness of these films played an important role in the insertion of lithium ions. Spectrophotometric investigation showed that LiNbO₃ films exhibit very weak cathodic coloration from 350 to 900 nm spectral region. The electrochemical and optical properties clearly indicate that sol-gel deposited LiNbO₃ films can be used as lithium ion conducting layers for electrochromic device application.     

Optical and electrochemical properties of CeO2 thin film prepared by an alkoxide route

Transparent CeO₂ thin solid films, used as ion storage layer in electrochromic devices were prepared by the sol–gel method using an alkoxide route combined with the dip-coating technique. The precursor sol was prepared from a mixture of cerium (IV) methoxyethoxide in anhydrous 2-butanol. Electrochemical Li⁺ intercalation/deintercalation was performed by cyclic voltammetry and the results indicate that the CeO₂/LiClO₄ system is electrochemically reversible. The total inserted/extracted charge of the CeO₂ film was determined by chronoamperometric measurements, which showed an ion storage capacity of 14 mC/cm². The solid-state diffusion of lithium ion into the CeO₂ thin films was investigated by electrochemical impedance spectroscopy.     

Comparative studies of “all sol–gel” electrochromic devices with optically passive counter-electrode films, ormolyte Li ion-conductor and WO3 or Nb2O5 electrochromic films

Laminated electrochromic (EC) devices are becoming increasingly important for making “smart” windows and switchable displays. Mostly, polymeric Li⁺ ionic conductors in combination with vacuum deposited active electrochromic and counter-electrode films are used. In this paper we report on the development of all sol–gel EC devices, that is, those where all three internal layers are prepared via the sol–gel route, including the ionically conductive inorganic–organic hybrid (ormolyte). The electrochemical and optical properties of EC devices are presented and the cycling stability and reversibility of their optical modulation assessed. The results show that WO₃/ormolyte/SnO₂ : Mo, WO₃/ormolyte/SnO₂ : Sb, WO₃/ormolyte/SnO₂ : Sb : Mo, Nb₂O₅/ormolyte/SnO₂ : Sb : Mo and WO₃/ormolyte/LiCo-oxide exhibit a transmission modulation dependent on the thickness of the active electrochromic and counter-electrode films and the thickness of the ormolyte layer. Electrochemical and optical properties of individual films are described and correlated with the stability of the all sol–gel EC devices.     

IR electrochromic WO3 thin films: From optimization to devices

This paper reports enhanced electrochromic properties in the infrared region, so-called IR, and in particular, in the middle wavelength (MW: 3–5 μm) and long wavelength (LW: 8–12 μm), of radio frequency sputtered (RFS) WO₃ thin films, thanks to a careful optimization of the deposition conditions, namely the duration of deposition (<240 min), the substrate nature (FTO or Au), and the chamber pressure (15 and 45 mT). Significant modulations in reflectance (as high as 73% in the MW) and in the apparent temperature (up to 35 °C) between the inserted state and the deinserted one, for WO₃ thin films cycled in H₃PO₄ liquid electrolyte, are reported. Such performances correspond to a variation in emissivity of at least 40% as required for military applications. Finally, coupling both modelling and experimental approaches, first trends on the incorporation of the WO₃ single layer in full electrochromic devices (ECDs) are discussed considering mainly an all-solid-state device configuration.     

Electrochromic properties of heat-treated thin films of CeO2–TiO2–ZrO2 prepared by sol–gel route

CeO₂–TiO₂–ZrO₂ thin films were prepared using the sol–gel process and deposited on glass and ITO-coated glass substrates via dip-coating technique. The samples were heat treated between 100 and 500 °C. The heat treatment effects on the electrochromic performances of the films were determined by means of cyclic voltammetry measurements. The structural behavior of the film was characterized by atomic force microscopy and X-ray diffraction. Refractive index, extinction coefficient, and thickness of the films were determined in the 350–1000 nm wavelength, using nkd spectrophotometry analysis.Heat treatment temperature affects the electrochromic, optical, and structural properties of the film. The charge density of the samples increased from 8.8 to 14.8 mC/cm², with increasing heat-treatment temperatures from 100 to 500 °C. It was determined that the highest ratio between anodic and cathodic charge takes place with increase of temperature up to 500 °C.     

An all-solid-state electrochromic device based on NiO/WO3 complementary structure and solid hybrid polyelectrolyte

An all-solid-state electrochromic (EC) device based on NiO/WO₃ complementary structure and solid polyelectrolyte was manufactured for modulating the optical transmittance. The device consists of WO₃ film as the main electrochromic layer, single-phase hybrid polyelectrolyte as the Li⁺ ion conductor layer, and NiO film as the counter electrochromic layer. Indium tin oxide- (ITO) coated glass was used as substrate and ITO films act as the transparent conductive electrodes. The effective area of the device is 5×5 cm². The device showed an optical modulation of 55% at 550 nm and achieved a coloration efficiency of 87 cm² C⁻¹. The response time of the device is found to be about 10 s for coloring step and 20 s for bleaching step. The electrochromic mechanism in the NiO/WO₃ complementary structure with Li⁺ ion insertion and extraction was investigated by means of cyclic voltammograms (CV) and X-ray photoelectron spectroscopy (XPS).     

Electrochromic properties of nanocomposite WO3 films

A new nanocomposite WO₃ (NWO) film-based electrochromic layer was fabricated by a spray and electroplating technique in sequence. An indium–tin oxide (ITO) nanoparticle layer was employed as a permanent template to generate the particular nanostructure. The structure and morphology of the NWO film were characterized. The optical and electrochromic properties of the NWO films under lithium intercalation are described and compared to the regular WO₃ film. The NWO films showed an improved cycling life and an improved contrast with compatible bleach-coloration transition time, owing to the larger reactive surface area. The nanocomposite WO₃ film-based electrochromic device (NWO-ECD) was also successfully fabricated. Most importantly, the NWO film can be prepared on a large scale directly onto a transparent conductive substrate, which demonstrates its potential for many electrochromic applications, especially, smart windows, sunroof and displays.     

Sol–gel derived nanocrystalline CeO2–TiO2 coatings for electrochromic windows

Mixed CeO₂–TiO₂ coatings synthesized by sol–gel spin coating process using mixed organic–inorganic Ti(OC₃H₇)₄ and CeCl₃·7H₂O precursors with different Ce/Ti mole ratios were investigated by a wide range of characterization techniques. The attempts were directed towards achieving coatings with high transparency in the visible region and good electrochemical properties. Elucidation of the structural and optical features of the films yielded information on the aspects relevant to their usage in transmissive electrochromic devices. The films have been found to exhibit properties for counter electrode in electrochromic smart windows in which they are able to retain their transparency under charge insertion, high enough for practical uses. The high optical modulation and fastest switching for WO₃ film in the device configuration with the Ce/Ti (1:1) film is interpreted in terms of conducive microstructural changes induced by addition of TiO₂ in an amount equivalent to CeO₂.     

Sol–gel deposited nickel oxide films for electrochromic applications

The electrochromic (EC) behavior, the microstructure, and the morphology of sol–gel deposited nickel oxide (NiO_x) coatings were investigated. The films were produced by spin and dip-coating techniques on indium tin oxide (ITO)/glass and Corning glass (2947) substrates.The coating solutions were prepared by reacting nickel(II) 2-ethylhexanoate as the precursor, and isopropanol as the solvent. NiO_x was heat treated at 350 °C for 1 h. The surface morphology, crystal structure, and EC characteristics of the coatings were investigated by scanning electron microscopy (SEM), electron dispersive spectroscopy (EDS), atomic force spectroscopy (AFM), X-ray diffractometry (XRD), and cyclic voltammetry (CV).SEM and AFM images revealed that the surface morphology and surface characteristics of the spin- and dip-coated films on both types of substrate were different. XRD spectra revealed that both films were amorphous, either on ITO or Corning glass substrates. CV showed a reversible electrochemical insertion or extraction of the K⁺ ions, cycled in 1 M KOH electrolyte, in both type of film. The crystal structure of the cycled films was found to be XRD amorphous. Spectroelectrochemistry demonstrated that dip-coated films were more stable up to 1000 coloration–bleaching cycles, whereas spin-coated films gradually degraded after 500 cycles.     

Using room temperature ionic liquid to fabricate PEDOT/TiO2 nanocomposite electrode-based electrochromic devices with enhanced long-term stability

In this work, poly(3,4-ethylenedioxythiophene)(PEDOT) was electrochemically incorporated with nano- and mesoporous TiO₂ films to form PEDOT/TiO₂ nanocomposite electrochromic electrodes. TiO₂ films were introduced to enhance the interfacial adhesion of the polymers to the substrates and thus increase the long-term stability of electrodes of electrochromic devices (ECDs). Room temperature ionic liquid (RTIL)- 1-butyl-3-methyl-imidazolium tetrafluoroborate ([BMIM]BF₄) was employed to serve as electrolyte during the entire fabrication processes. With these efforts, the ECDs were found to retain up to 95% of their optical response and electroactivity after 10,000 deep, and double potential steps, exhibiting enhanced long-term stability.