镁合金件有机防护涂层的耐腐蚀性能研究

为提高镁合金的耐腐蚀性能,利用复合有机涂层技术在ZM5铸镁合金表面制得防腐涂层。研究了镁合金的前处理、有机防腐涂装以及装饰性涂装工艺条件及其涂膜性能。利用化学转化膜对镁合金进行表面处理,再用复合有机涂层提高镁合金的防腐性能。结果表明:该有机涂层体系对镁合金有较好的腐蚀防护作用,化学转化膜可以提高镁合金与有机涂层的结合力并提高其耐腐蚀性。     

镁合金表面自修复防护膜层的研究进展

对镁合金表面自修复防护膜层的研究进行了综述,通过介绍自修复膜层的作用机理、制备及性能特点,为设计镁合金表面自修复防护涂层提供参考。     

镁合金磷化工艺及磷化后涂层的性能研究

研究了AZ31镁合金—磷化膜的形成过程、工艺和配方,并推测成膜离子磷酸根和锌离子等主要是在阳极附近结晶成长,进而覆盖合金表面。从而设计了合理的四层防护装饰涂层体系,并对其进行了性能检测。结果显示:涂膜的附着力达到1级,400 h的中性盐雾实验可达2级,说明该涂层体系对镁合金有较好的防护作用,磷化膜可以提高镁合金与有机涂层的结合力与耐腐蚀性。     

镁合金防腐表面处理与涂层技术研究进展

介绍了高能技术表面调制、涂(镀)层处理、氧化膜表面处理、有机涂层技术等方法在镁合金防腐蚀表面处理中的应用,分析了其各自的利弊及发展趋势,并对镁合金表面防护技术的发展方向进行了展望。     

镁合金表面处理工艺及有机防护涂层耐腐蚀性能

为提高镁合金的耐腐蚀性能,研究了镁合金的化学转化膜技术原理、有机防腐涂装层次结构及其涂膜防腐性能。结果表明该化学转化膜可以提高镁合金与有机涂层的结合力,同时配套复合有机涂层体系对镁合金有较好防护及耐腐蚀性能。     

AZ91D镁合金磁控溅射镀铝膜及其化学转化后的耐蚀性

采用磁控溅射镀铝与化学转化复合处理的方法对AZ91D镁合金表面进行处理,制得复合处理膜层,并与单纯磁控溅射镀铝膜层的耐蚀性进行了比较。结果表明,磁控溅射所得铝膜层结构致密,铝膜层与镁合金基体界面形成混合过渡层。沉积铝膜后再进行阿洛丁化学转化所得膜层表面存在裂纹,化学转化膜与铝膜之间结合良好。磁控溅射铝膜层使镁合金的腐蚀速率加快。镀铝与化学转化复合处理所得膜层的腐蚀电流密度比镁合金基体低1个数量级以上,表明镀铝与化学转化复合处理可明显提高镁合金的耐蚀性。中性盐雾试验4h后,铝膜表面腐蚀严重;而复合处理膜层在试验24h后表面只出现少量的腐蚀,48h后只有5%的面积被腐蚀。     

镁合金表面处理的研究现状与展望

综述了镁合金表面处理技术的工艺进展,主要包括化学转化膜、阳极氧化、微弧氧化、金属涂层、离子注入等技术。分析了镁合金表面处理研究的发展趋势。     

镁合金表面处理工艺研究

为了解决镁合金材料在海洋性气候条件下抗蚀性低、耐磨性差、与有机涂层结合力不强等问题,选择ZM5为研究对象,分别进行化学膜处理、MIL-M-3171、DOW17阳极氧化处理和微弧氧化。检测了阳极氧化和微弧氧化膜层的表面形貌和元素组成,测试对比了3种处理工艺膜层的显微硬度、中性盐雾条件下的抗蚀性能和有机涂层的结合力。结果表明,经微弧氧化和喷漆处理后的镁合金件综合性能最佳,适用于海洋性气候环境。     

聚苯胺涂层对AZ91D镁合金防护性能的研究

在镁合金表面用循环伏安法制备了聚苯胺涂层,并对其防护性能进行了深入研究。考察了制备工艺对涂层性能的影响,如:扫描电位区间、扫描速率、循环圈数等。研究结果表明,聚苯胺涂层制备工艺对其防护性能影响较大。在0.2 M苯胺+0.5 M水杨酸钠溶液中,采用循环电位区间为-0.2~1.8 V,扫速为30 m V/s,连续扫描10圈的工艺参数,有利于得到与镁合金基材结合良好、均匀致密的聚苯胺膜层。红外光谱和扫描电镜测试结果表明,该涂层为均匀片状结构的聚苯胺。     

植酸改善镁合金锌系磷化膜耐蚀性的研究

采用化学转化法在镁合金表面制备了磷酸盐转化膜。在基础磷化液中添加植酸,改善膜层的耐蚀性。通过交流阻抗、Tafel曲线和硫酸铜点滴实验确定了植酸最佳的质量分数为1.5%。该质量分数下的容抗弧半径最大,自腐蚀电流密度最低,耐蚀性最好。通过扫描电镜测试得出:膜层的表面结构为晶粒紧凑堆积状,该膜层很好地覆盖了基体表面,起到了一定的防护效果。     

AZ91D镁合金表面不同树脂体系富镁涂层的保护性能

采用划叉浸泡实验,电化学交流阻抗(electrochemical impedance spectroscopy,EIS),开路电位(open circuit potential,OCP)及动电位扫描研究了不同类型的环氧树脂对于AZ91D镁合金的表面的富镁涂层的保护性能的影响。结果表明环氧618-593构成的富镁涂层防护性能较差;环氧6101-TY650制备的富镁涂层可明显改善涂层对破损处镁合金基体的保护作用,但涂层本身长期防护性能较差;环氧618-T31构成的富镁涂层对AZ91D镁合金的防护作用较强,适宜制备镁合金表面的富镁涂层。3种环氧涂料中加入镁粉颗粒制备的富镁涂层均可对缺陷处裸露的AZ91D镁合金基体提供保护,从而延长漆膜的破坏时间。涂层中的镁粉颗粒被激活后,为镁合金的基体提供了一定程度的阴极保护作用,减缓了镁合金基体的腐蚀。     

预处理对AZ91D镁合金化学镀镍的影响

以磷酸盐-氟盐-高锰酸盐配制镁合金的活化溶液,实现了镁合金表面直接沉积镍-磷合金镀层。采用扫描电子显微镜、能谱仪和X-射线衍射仪研究了镁合金活化后的形貌和成分。结果表明,活化转化膜层致密,主要成分为MgF_2-Mg_3(PO_4)_2复合结构。极化曲线和结合力测试表明,转化膜可有效地防止镀液对镁基体的腐蚀,所得镍-磷合金镀层致密,具有良好耐蚀性能,且镀层和镁基体间的结合力良好。     

Novel copper immersion coating on magnesium alloy AZ91D in an alkaline bath

Copper immersion coating of magnesium alloys has, to date, been conducted only in acidic baths. This article describes a novel alkaline bath for copper immersion coating on AZ91D magnesium alloy. Prior to the coating process, a chemical etching process of the magnesium substrate was optimized using orthogonal experimental methodology. The copper immersion coating was then investigated with regard to the effect of pH and fluoride content in the deposition bath. It was revealed during the coating process that an increase of pH and fluoride content led to a surface film formation on the magnesium substrate. The surface film formation occurred simultaneously with copper reduction, rendering a controlled magnesium dissolution, thereby a controlled copper deposition. With optimized conditions of chemical etching and immersion coating processes, uniform copper deposits were achieved.     

镁合金表面合金化及电泳涂装工艺

介绍了镁合金表面合金化及电泳涂装工艺流程。讨论了镁合金表面合金化的工艺配方及其操作步骤。研究了镁合金的前处理、防腐涂装以及装饰性涂装工艺条件及其涂膜性能。为镁合金产品的防腐装饰提供了新的途径。     

Corrosion Resistance of MgZn Alloy Covered by Chitosan-Based Coatings

Chitosan coatings are deposited on the surface of Mg20Zn magnesium alloy by means of the spin coating technique. Their structure was investigated using Fourier Transform Infrared Spectroscopy (FTIR) an X-ray photoelectron spectroscopy (XPS). The surface morphology of the magnesium alloy substrate and chitosan coatings was determined using Scanning Electron Microscope (FE-SEM) analysis. Corrosion tests (linear sweep voltamperometry and chronoamperometry) were performed on uncoated and coated magnesium alloy in the Hank’s solution. In both cases, the hydrogen evolution method was used to calculate the corrosion rate after 7-days immersion in the Hank’s solution at 37 °C. It was found that the corrosion rate is 3.2 mm/year and 1.2 mm/year for uncoated and coated substrates, respectively. High corrosion resistance of Mg20Zn alloy covered by multilayer coating (CaP coating + chitosan water glass) is caused by formation of CaSiO₃ and Ca₃(PO₄)₂ compounds on its surface.     

In Vitro Corrosion and Cytocompatibility of ZK60 Magnesium Alloy Coated with Hydroxyapatite by a Simple Chemical Conversion Process for Orthopedic Applications

Magnesium and its alloys—a new class of degradable metallic biomaterials—are being increasingly investigated as a promising alternative for medical implant and device applications due to their advantageous mechanical and biological properties. However, the high corrosion rate in physiological environments prevents the clinical application of Mg-based materials. Therefore, the objective of this study was to develop a hydroxyapatite (HA) coating on ZK60 magnesium alloy substrates to mediate the rapid degradation of Mg while improving its cytocompatibility for orthopedic applications. A simple chemical conversion process was applied to prepare HA coating on ZK60 magnesium alloy. Surface morphology, elemental compositions, and crystal structures were characterized using scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction, respectively. The corrosion properties of samples were investigated by immersion test and electrochemical test. Murine fibroblast L-929 cells were harvested and cultured with coated and non-coated ZK60 samples to determine cytocompatibility. The degradation results suggested that the HA coatings decreased the degradation of ZK60 alloy. No significant deterioration in compression strength was observed for all the uncoated and coated samples after 2 and 4 weeks’ immersion in simulated body fluid (SBF). Cytotoxicity test indicated that the coatings, especially HA coating, improved cytocompatibility of ZK60 alloy for L929 cells.     

镁合金上高耐蚀性组合镀层

开发了一种镁合金上组合镀层,化学镀层与碱性锌镍镀层的组合,镀层耐蚀性大幅度提高.厚度不超过35 μm的镀层可以承受800～1000 h的中性盐雾腐蚀,镀层可作为镁合金苛刻环境下的保护镀层.     

High corrosion protection of a polyaniline/organophilic montmorillonite coating for magnesium alloys

Epoxy coatings containing polyaniline (PANI) and polyaniline/organophilic montmorillonite (PANI/OMMT) powders were prepared on the surface of AZ91D magnesium alloy. The corrosion performance of the coatings was evaluated by electrochemical impedance spectroscopy (EIS) and open-circuit potential analysis in 3.5% NaCl. The results indicate that the PANI/OMMT coating retained its high corrosion protection for AZ91D magnesium alloy after 6000 h of immersion. The protective mechanism conferred by the PANI/OMMT coating was also discussed. The effects of oxygen on the protective mechanism of PANI were evaluated by EIS measurements in a 3.5% deaerated NaCl solution.     

A pretreatment with galvanostatic etching for copper electrodeposition on pure magnesium and magnesium alloys in an alkaline copper-sulfate bath

A pretreatment with galvanostatic etching is recommended to obtain an adherent and uniformly covered copper deposit on pure magnesium and magnesium alloy specimens (AZ31 and AZ61) in an alkaline copper-sulfate bath. The effect of galvanostatic etching on the surfaces of Mg and Mg alloy specimens can be realized by their potential variation during galvanostatic etching, in which four distinct stages could be distinguished. Galvanostatic etching to stage III, an activated surface of Mg or Mg alloy, was obtained for electroplating a uniformly covered Cu deposit in the alkaline Cu-sulfate bath. The Cu-deposited Mg or Mg alloy was used as the substrate for further Cu and then Ni electrodeposition in acid plating baths to obtain a protective Ni/Cu coating. The proposed electroplating baths are environmentally friendly, and the electrodeposition process is easy to conduct to achieve a protective coating for Mg and Mg alloys.