Dynamic mechanical behavior of LLDPE composites reinforced with kevlar fibers/short glass fibers

Kevlar fibers (DuPont) and glass fibers have been used to reinforce linear lowdensity polyethylene (LLDPE) by using an elastic melt extruder and the compression molding technique. The impact behavior of hybrid composites of different compositions is compared and has been explained on the basis of volume fraction of fibers. The addition of glass fibers decreases the Izod impact strength of LLDPE. The Izod impact strength of the composite increses when glass fibers are replaced by Kevlar fibers. Dynamic mechanical α‐relaxation is studied and the effect of variation of fiber composition on the relaxation is reported in the temperature range from −50°C to 150°C at 1 Hz frequency. The α‐relaxation shifts towards the higher temperature side on addition of fibers in LLDPE. The addition of fibers increases the storage modulus, E′, of LLDPE. The hybridization of Kevlar and glass fibers helps in desiging composites with a desirable combination of impact strength and modulus. At the low temperature region, E′ increases significantly with glass fibers as compared to that noted with the addition of Kevlar fibers. The α‐transition temperature of composites increases significantly with Kevlar fibers as compared to that observed with addition of glass fibers.     

Anisotropy of the elastic modulus for hybrid composites reinforced by short fibers and particles with respect to material porosity

Hybrid composites reinforced by short fibers and particles (HCRSFPs) have been widely used in many fields, and more and more scholars are paying attention to hybrid composites. In this study, the elastic moduli of HCRSFPs in arbitrarily chosen directions were investigated with respect to their porosities. A material model was built with the assumption of a compound of particles and polymer matrix containing voids as an effective matrix, and the HCRSFPs were treated as the compound of short fibers and the effective matrix. With consideration of the three‐dimensional spatial orientation distribution and the length distribution of the short fibers, the laminate analog approach and the Halpin–Tsai model were used to predict the elastic moduli of the HCRSFPs. Numerical examples and analyses showed that the fiber orientation distribution, reinforcement volume fraction, and porosity had great effects on the elastic moduli of the HCRSFPs. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43708.     

Melt rheological behavior of starch‐based matrix composites reinforced with short sisal fibers

A systematic analysis of the melt rheological behavior of a commercial starch‐based (MaterBi®) matrix composite reinforced with short sisal fibers is presented. The effects of shear rate, temperature, fiber content and treatment were analyzed by parallel‐plate rheometry, and classical non‐Newtonian models were applied to analyze the pseudoplasticity behavior of the molten composite systems. It is reported that shear rate is the most influential processing condition, while, from the point of view of the material structure, the intercalation effectiveness of the matrix in the fibers is directly linked to the rheological behavior. In fact, processing techniques with high stresses and more efficient mechanical mixing promote the opening of fiber bundles, increasing the aspect ratio of the fibers and the average viscosity of the molten composite. A similar effect on the increase of the aspect ratio and composite viscosity is observed when treated fibers are used. Polym. Eng. Sci. 44:1907–1914, 2004. © 2004 Society of Plastics Engineers.     

Shear behavior of soft-matrix composites reinforced with polyethylene loop-formed fibers

A soft material is defined as a substance that its mechanical properties depend on ambient conditions, e.g. external stresses, temperature, etc. Since composite structures with soft-material matrix do not have adequate pullout resistance with flat-type reinforcements such as fibers, there are a large number of cases where reinforcements with passive resistance are used in conjunction with ordinary fibers. Randomly distributed loop-formed fiber (RDLFF) is a novel idea to reinforce these types of composite materials. Therefore, the main aim of this paper is to use polyethylene RDLFF elements in soft-matrix composites. First, shear behavior of polyethylene RDLFF-reinforced composite was modeled with the use of force-equilibrium method, and then it was compared with that of flat-polyethylene fiber. In the next step, a set of laboratory direct shear tests was conducted on different samples including the neat treatment, polyethylene RDLFF and polyethylene fiber-reinforced composites. Thus, it was shown that through the shearing, a loop-formed fiber has two reinforcing effects including the “fiber effect” and the “loop effect”. The “loop effect” is the main advantage of using RDLFF to ordinary fibers at the same orientation and it is also the major difference in using the two kinds of fibers. The proposed model also indicated that the number of looped-form fibers, fiber diameter, coefficient of friction between fiber and matrix, loop dimension, tensile modulus of fiber, shearing zone and vertical compressive stress determine the shear resistance of RDLFF-reinforced composite. Therefore, the proposed model adequately predicts the shear behavior of soft-matrix composites reinforced with fibers and/or loop-formed fibers.     

The elastic properties of random-in-plane short fiber reinforced polymer composites

Four types of random-in-plane short fiber reinforced polymer composites were manufactured by the prepreg route using carbon or glass fiber tissue and 913 or 924 epoxy resin. The in-plane Young's modules and in-plane shear modulus of the composites were measured over the temperature range − 100 to + 200°C by dynamic mechanical analysis using three point bend and rectangular torsion testing geometries. Theoretical predictions of the elastic properties of the composites were determined over the same temperature range and compared with the experiment. Of particular interest was the use of the “S mixing rule” of McGee and McCullough to determine a single theoretical estimate for the composite elastic properties. Excellent agreement between experiment and theory was found for the four composites over the majority of the measured temperature range.     

Friction and wear properties of polyimide matrix composites reinforced with short basalt fibers

Short basalt fiber (BF) reinforced polyimide (PI) composites were fabricated by means of compression‐molding technique. The friction and wear properties of the resulting composites sliding against GCr15 steel were investigated on a model ring‐on‐block test rig under dry sliding conditions. The morphologies of the worn surfaces and the transfer films that formed on the counterpart steel rings were analyzed by means of scanning electron microscopy. The influence of the short BF content, load, and sliding speed on the tribological behavior of the PI composites was examined. Experimental results revealed that the low incorporation of BFs could improve the tribological behavior of the PI composites remarkably. The friction coefficient and wear rate decreased with increases in the sliding speed and load, respectively. The transfer film that formed on the counterpart surface during the friction process made contributions to reducing the friction coefficient and wear rate of the BF‐reinforced PI composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effects of short fibers and processing additives on HDPE composites properties reinforced with Pinus and Eucalyptus fibers

This work aimed to investigate the effect of adding short fibers of Pinus and Eucalyptus, in different granulometry (24 and 200 mesh) and concentration (0–20 m/m), combined with processing aid Struktol TPW104 (S) in obtaining of high-density polyethylene (HDPE) composites. Overall, obtaining composites from short fibers caused relevant changes in the HDPE matrix, such as thermal stability, moisture barrier. In comparison to pure HDPE, the composites incorporated with 20% m/m of fibers, regardless of the type, decreased the melting temperature to 128°C and a wider crystallization temperature range. Another significant observation was the improvement of composites mechanical profile after adding the additive, the highest values were obtained for composites HDPEL20PS (35%—TS e 651%—EM) and HDPEL20ES (42%—TS e 681%—EM), showing good interaction and compatibility, according to scanning electron microscopy (SEM) images. The same was verified with the mechanical results of flexion and impact. Therefore, the use of short fibers and processing aid was successful providing augmented mechanical properties and thermal stability, without negatively affecting their essential properties for industrial applications.     

Crystallization behavior of polyhydroxybutyrate in model composites with kenaf fibers

The kinetics of the nonisothermal crystallization process of polyhydroxybutyrate in polyhydroxybutyrate/kenaf fiber model composites (with 80/20 and 70/30 w/w matrix/kenaf fibers) were investigated with differential scanning calorimetry. An analysis of the data was carried out with the Avrami, Ozawa, and modified Avrami and Ozawa models, as well as the Kissinger approach, for the determination of the crystallization activation energy. The Ozawa model was unsuitable for analyzing the nonisothermal data, whereas the other models described these systems very well. By the analysis of all the relevant parameters, the nucleation activity of the kenaf fibers was confirmed. The activation energies from the Kissinger method were evaluated to be 41.2, 32.6, and 26.3 kJ/mol for the pure polymer resin and 80/20 and 70/30 (w/w) polyhydroxybutyrate/kenaf fiber composites, respectively. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 804–809, 2006     

Fracture behavior of hybrid composites containing both short and continuous fibers

A method for improving the fracture resistance of brittle polymer composites was explored. This method involved the incorporation of short fibers in a thermosetting resin before being used for impregnating the continuous fibers or fabrics. The impact fracture energy and the maximum load experienced by the hybrid can be associated with the parameters of short fibers (e.g., volume fraction and mechanical properties). Electron micrographs of the fracture surfaces of the specimen loaded under mode I and mode II conditions indicate that the short fiber modified composites have a significantly greater fracture surface area and higher level of plastic deformation than the unmodified composites. The data from all the tests demonstrate that adding a small amount of short fibers can significantly improve the interlaminar fracture toughness and impact resistance of graphite/epoxy composites. However, a high volume fraction of added short fibers could make it difficult to out-gas during compression-molding, leading to a high void content and reduced mechanical properties of composites.     

Polypropylene matrix composites reinforced with pre-stressed glass fibers

Thermoplastic matrix composites have recently emerged as promising engineering materials because of their desirable properties such as high service temperatures, high impact resistance, and processing advantages. However, residual stresses in composites introduced during fabrication are cited as one of the most significant problems in the processing of composites. In some instances these stresses have been shown to significantly degrade the strength of the material, resulting in matrix cracking, debonding, reduced fracture toughness, and delamination. In this work, studies have been carried out on glass fiber reinforced polypropylene composites formed by compression molding process from co-mingled fabrics. The fibers were pre-stressed during the process to produce high performance composite products with low residual microstresses, which are harmful to the properties of the composite. Mechanical tests showed that pre-stress can increase the tensile, flexural and interlaminar shear properties of the composites, and there exists an optimum pre-stress level to gain best properties for each external loading condition.     

Injection molding of polypropylene reinforced with short jute fibers

Composites with polypropylene (PP) and jute fiber were prepared by injection molding technique. Maleic anhydride-grafted polypropylene was added as coupling agent to improve the adhesion between jute fiber and PP. A high fiber attrition was noted during injection molding, which had negative effects on the mechanical properties of the composites. The coupling agent improved the tensile and bending strengths, however the elastic and bending moduli were found not to be influenced by the coupling agent. The role of the average fiber length in strengthening of the composites was interpreted with help of the critical fiber length. Fracture surfaces of the composites, and the fiber orientations, were investigated by scanning electron microscopy and light microscopy, respectively. © 1996 John Wiley & Sons, Inc.     

Fracture behavior of vinylester resin matrix composites reinforced with alkali‐treated jute fibers

Jute fibers were treated with 5% NaOH solution for 4 and 8 h, respectively, to study the mechanical and impact fatigue properties of jute‐reinforced vinylester resin matrix composites. Mechanical properties were enhanced in case of fiber composites treated for 4 h, where improved interfacial bonding (as evident from scanning electron microscopy [SEM]) and increased fiber strength properties contributed effectively in load transfer from the matrix to the fiber; but their superior mechanical property was not retained with fatigue, as they showed poor impact fatigue behavior. The fracture surfaces produced under a three‐point bend test and repeated impact loading were examined under SEM to study the nature of failure in the composites. In case of untreated fiber composites, interfacial debonding and extensive fiber pullout were observed, which lowered the mechanical property of the composites but improved their impact fatigue behavior. In composites treated for 4 h under repeated impact loading, interfacial debonding occurred, followed by fiber breakage, producing a sawlike structure at the fracture surface, which lowered the fatigue resistance property of the composites. The composites with fibers treated with alkali for 8 h showed maximum impact fatigue resistance. Here, interfacial debonding was at a minimum, and the fibers, being much stronger and stiffer owing to their increased crystallinity, suffered catastrophic fracture along with some microfibrillar pullout (as evident from the SEM micrographs), absorbing a lot of energy in the process, which increased the fatigue resistance property of the composites. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2588–2593, 2002     

Thermal and mechanical behavior of thermoplastic composites reinforced with fibers enzymatically extracted from Ampelodesmos mauritanicus

This work investigates the morphology, the thermal, and mechanical properties of technical fibers extracted from the Ampelodesmos mauritanicus (Diss) grass using a process that combines mechanical, mild chemical, and enzymatic steps. The structure and the thermal stability of Diss fibers make them suitable as a reinforcing filler in polymer composites, which was assessed by manufacturing biocomposites with improved stiffness and a tensile strength not degraded by Diss fibers when compared to those of a commodity polymer and a biodegradable one, namely polypropylene and poly(lactic acid). This work confirms that enzyme mixtures obtained from commercially available products of relatively low cost can represent a simple and environmentally friendly means to extract less common natural fibers. POLYM. ENG. SCI., 59:2418–2428, 2019. © 2019 Society of Plastics Engineers     

Fatigue behavior and oxidation resistance of carbon/ceramic composites reinforced with continuous carbon fibers

The aim of this work was to compare fatigue behavior and oxidation resistance of pitch-derived CC (carbon) composite with CC/ceramic (carbon/ceramic) composites obtained by impregnation of CC composite with polysiloxane-based preceram and their subsequent heat treatment. Two types of CC/ceramic composites were studied; CC/SiCO composite obtained at 1000 °C, and CC/SiC composite obtained at 1700 °C. Both types of composites show much better fatigue mechanical performance in comparison to pure CC composite. CC/SiCO composite had 3 times better fatigue properties, and CC/SiC composite 4.5 times better fatigue properties than the reference CC composite. After a fatigue test composites partially retain their mechanical properties, and normalized residual modulus in the direction perpendicular to laminates exceeds 50% for CC and CC/SiCO composites. In the other directions normalized residual modulus is higher than 80% for all composites. Oxidative tests led at 600 °C in air atmosphere indicated oxidation resistance of CC/SiC composites.     

Fabrication methods for latex-based elastomer composites reinforced with long discontinuous fibers

Rubber- or elastomer-based composites have so far been reinforced with randomly dispersed staple fibers of very short lengths. In this work, methods have been devised to produce composites where the dispersed fibers have considerably greater lengths. This achievement was possible by applying the rubber or elastomer as latex when mixing it with the fibers. As compared with earlier processes, the viscosity is considerably lower, thus permitting easier mixing so that longer staple fibers can readily be used.     

Processing,sintering and oxidation behavior of SiC fibers reinforced ZrB2 composites

Borides and carbides of early transition metals are considered a class of promising materials for several applications, the most appealing ones being in the aerospace and energy sectors. The present work is mostly focused on toughening of UHTCs through incorporation of SiC chopped fibers. Mechanical properties of reinforced composites are compared to those of un-reinforced, whisker- and particle-reinforced materials and the effect of different kinds of sintering aids is studied. Addition of fibers allows toughness to be increased from 3–4 MPa m^1/2 (for un-reinforced materials) to 5.0–6.2 MPa m^1/2. The high temperature behavior is also investigated both in air furnace and in arc jet facility. Eventually, a paragraph is dedicated to potential of UHTCs as sunlight absorbers for future solar concentrating systems operating in the high temperature regime.     

Dynamic mechanical behavior of vinylester matrix composites reinforced by Luffa cylindrica modified fibers

Currently, there is a demand for new engineering materials presenting a combination of strength, low density, processing easiness, and reduced costs. In this context, polymer matrix composites reinforced by natural fibers have been studied in recent years due to their ecological and economic advantages. Some fibers are still little explored in literature despite presenting a great potential as reinforcement like Luffa cylindrica. The present work aims at the preparation and characterization of a vinylester thermoset matrix composite material reinforced by fibers of the natural L. cylindrica fruit after modification treatments. In this study, extraction treatments in organic solvents, mercerization, and a quite new esterification with BTDA dianhydrides were used and the results showed that in all cases, the composite materials reinforced by Luffa fibers have showed improvements in mechanical and thermal properties compared to the vinylester matrix. As an example, 50% tensile increase was obtained for the composite reinforced by fibers esterified with benzophenone tetracarboxylic dianhydride when compared with thermoset matrix. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Thermal behavior of vinyl ester resin matrix composites reinforced with alkali‐treated jute fibers

The thermal behavior of vinyl ester resin matrix composites reinforced with jute fibers treated for 2, 4, 6, and 8 h with 5% NaOH was studied with Thermo‐gravimetric analysis and differential scanning calorimetry. The moisture desorption peak shifted to a higher temperature, from 37 to 58.3°C, for all the treated‐fiber composites because of improved wetting of the fibers by the resin and stronger bonding at the interface. The degradation temperature of the vinyl ester resin in the composites was lowered to 410.3°C from that of the neat resin, 418.8°C. The X‐ray diffraction studies showed increased crystallinity of the treated fibers, which affected the enthalpy of the α‐cellulose and hemicellulose degradation. The hemicellulose degradation temperature remained the same (299.7°C) in all the treated‐fiber composites, but the enthalpy associated with the hemicellulose degradation showed an increasing trend in the treated composites with a small increase in the weight loss. This could be attributed to the increased hydrogen bonding between the more accessible ? OH groups of the hemicellulose in the noncrystalline region of the jute fiber and the resin. The degradation temperature of α‐cellulose was lowered from 364.2 to 356.8°C in the treated composites. The enthalpy of α‐cellulose degradation showed a decreasing trend with a lowering of the weight loss. The crystalline regions of the fiber, consisting of closely packed α‐cellulose chains, were bonded with the resin mainly on the surface through hydrogen bonds and became more resistant to thermal degradation; this reduced the weight loss. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 123–129, 2004     

A novel crystallization kinetics model of transcrystalline used for crystallization behavior simulation of short carbon fiber‐reinforced polymer composites

A combined model is presented to simulate the crystallization behavior of short carbon fiber‐reinforced polymer (SCFRP) composites in this work. The combined model accounts for two morphologies in SCFRP: transcrystalline and spherulite. Transcrystalline is affected by complicated processing conditions and fibers and significantly affects the performance of composites. The quantitative modeling of crystallization kinetics of transcrystalline is thus important in predicting the mechanical properties of the composites. Therefore, this work proposes a novel analytical crystallization kinetics model of transcrystalline for SCFRP. In the combined model, the crystallization kinetics of spherulites is calculated using a classic Kolmogorov model. The combined model for SCFRP is first validated using a pixel coloring method in a two‐dimensional (2D) simulation experiment and is then compared with the results of a differential scanning calorimeter (DSC) experiment. The results of the model and experiments (using pixel coloring method and DSC) were found to be in agreement, which proves the rationality of the combined model. The modeling results also show that transcrystalline can accelerate the crystallization rate of composites, and the acceleration effect is more remarkable at high temperature. The proposed crystallization kinetics model has good potential for modelling the crystallization behavior of SCFRP under complex processing conditions. POLYM. ENG. SCI., 59:854–862, 2019. © 2018 Society of Plastics Engineers     

On predicting elastic moduli and natural frequencies of multi‐phase composites with randomly distributed short fibers

This study presents a formulation to determine the overall stiffness of an n‐phase short fiber composite to include the inclusions' aspect ratio ranging from less than one to greater than one. The Mori‐Tanaka theory is initially employed to investigate the overall stress‐strain relation of a multi‐phase short‐fiber‐reinforced composite material, particularly whether or not the fibers and the matrix are isotropic, cubic, or transversely isotropic material. The effective stiffness tensor of a multi‐phase composite is then denoted as a function of the matrix's elastic moduli, the n‐phases' inclusions' elastic moduli, the n‐phases' inclusions' Eshelby tensor, and the n‐phases' inclusions' volume fractions. Utilizing the equivalent inclusion method allows us to model inclusions of n‐phases that consist of fictitious eigenstrains. In addition, the corresponding Eshelby tensors' values for ellipsoidal inclusion embedded in the isotropic matrix with the variation of aspect ratio are presented. Numerical results of the proposed formulation in solving a two‐phase composite closely correspond to the Halpin‐Tsai Equation. Results presented herein provide valuable information on the appropriate manufacturing requirements of multi‐phase composite materials or the design and optimization of multi‐phase composite structures.