共查询到18条相似文献,搜索用时 140 毫秒
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张瑞英 《中国新技术新产品》2013,(19)
现代有色金属焊接工艺的进步,将有利于我国工业的进步。本文从铝合金的分类及其焊接性出发,介绍了钨极氩弧焊、搅拌摩擦焊、熔化极惰性气体保护焊、激光焊、激光-电弧复合焊在铝合金焊接中的研究现状,并对铝合金焊接未来的发展方向进行了展望。 相似文献
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现代有色金属焊接工艺的进步,将有利于我国工业的进步。本文从铝合金的分类及其焊接性出发,介绍了钨极氩弧焊、搅拌摩擦焊、熔化极惰性气体保护焊、激光焊、激光-电弧复合焊在铝合金焊接中的研究现状,并对铝合金焊接未来的发展方向进行了展望。 相似文献
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焊接技术是航空航天工业的重要连接技术,在航空航天材料加工过程中,处于重要地位,焊接技术已成为飞机制造中的关键技术,为飞机的设计和制造提供了技术保证。本文对电子束焊、激光焊、搅拌摩擦焊、线性摩擦焊、扩散焊的原理、特点及应用进行了介绍。 相似文献
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线性摩擦焊作为一种新型的固相焊接技术,热输入低、焊接应力小,适合于铝合金的焊接。介绍了线性摩擦焊的工作原理,主要综述了铝合金线性摩擦焊数值模拟、微观组织和力学性能等3个方面的研究进展。在此基础上,着重介绍了摩擦压力、焊接时间及振动频率等工艺参数对铝合金线性摩擦焊微观组织和力学性能的影响,介绍了工艺参数对铝合金与不锈钢、纯铜、镁合金等异种金属线性摩擦焊微观组织、力学性能及金属间化合物种类和分布的影响。最后,对铝合金线性摩擦焊在数值模拟、接头性能及金属间化合物调控方面存在的不足进行了总结,并对其主要发展方向进行了展望。 相似文献
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综述了大块金属玻璃焊接领域的最新进展;介绍了成功焊接大块金属玻璃的不同方法,包括爆炸焊、电火花焊、电子束焊、用多层金属片进行焊接等熔化焊,以及固相下的摩擦焊.熔化焊接方法的成功,原因在于大块金属玻璃的玻璃态成型能力和在这些方法中高的线能量;而摩擦焊接的成功,则是由于金属玻璃在过冷液相区的热稳定性以及在该区域的超塑性和粘滞性. 相似文献
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目的 为了解决厚度为0.05 mm的铝合金在激光焊接过程中,材料发生变形导致的焊穿或者虚焊问题.方法 采用在下层铝合金材料表面均匀涂覆粘胶剂,将上下2层铝合金材料进行预固定,然后采用激光焊接,形成焊缝.通过控制涂覆粘胶剂的次数,得到胶层厚度为11.2μm,对涂覆粘胶剂的铝合金进行激光焊接实验.结果 当激光平均功率为150 W,焊接速度为100 mm/s,离焦量为2 mm时,焊缝剪切强度最大,为124 MPa,达到母材剪切强度的82%.结论 通过粘胶剂预固定后,在激光加热过程中,可以很好地克服材料的变形,让上下材料形成熔池,熔池冷却凝固后熔合在一起形成焊缝,可以解决材料发生变形导致的焊穿或者虚焊问题. 相似文献
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目的 分析铝合金焊接接头微弧氧化过程中色差产生的原因。方法 采用单激光和激光-MIG复合焊2种焊接方法焊接2A12铝合金,利用RGB值定性描述不同焊接试样的色差差异大小,采用金相、SEM和微区XRD观察2A12铝合金单激光和激光-MIG复合焊接头微弧氧化前后的组织、微观形貌和表面物相组成。结果 经微弧氧化处理后,2A12铝合单激光焊焊件的焊缝和母材之间无明显色差,2A12铝合金激光-MIG复合焊焊件的焊缝和母材之间存在明显色差,结合金相组织、表面和截面的SEM形貌以及表面EDS和XRD测试分析结果可知,成分和表面熔融物颗粒的大小不同是铝合金焊接接头微弧氧化色差形成的主要原因,焊接接头的组织对铝合金焊接接头微弧氧化色差的产生没有影响。结论 单激光焊接接头微弧氧化后的氧化色差较激光-MIG复合焊接头的小;铝合金(2A12)焊接接头产生氧化色差主要是因为焊接接头的成分和表面熔融物颗粒大小不同,而组织对色差无影响。 相似文献
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In this study, a rapidly solidified aluminum alloy was compared with beryllium copper and 6061 aluminum alloys in terms of their wear rates, hardness and performance as mold insert materials. A Vickers hardness measuring machine and a tribometer were used to determine the hardness values and wear rates of the materials. Three sets of mold inserts were made of these materials, and the insert surfaces and the molded plastic lens surfaces were characterized using a scanning electron microscope and a surface profilometer, respectively. The investigation results indicate that the BeCu alloy has the lowest wear rate, while aluminum 6061-T6 has the highest wear rate. Although the rapidly solidified aluminum alloy is not as hard as the BeCu alloy, the differences between their wear rates and hardness values are not as great as the differences between aluminum 6061-T6 and the BeCu alloy. The results also indicate that the rapidly solidified aluminum alloy performs much better than aluminum 6061-T6 in molding of plastic lenses and is comparable to the BeCu alloy. It is able to attain finer surfaces of the molded plastic lenses. This is an important finding, and this means that the rapidly solidified aluminum alloy can replace the BeCu alloy as a good mold insert material, because beryllium (Be) is a toxic element. The finding gives the industry a better choice for selection of mold insert materials. 相似文献
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Energy-storage Welding Connection Characteristics of Rapid Solidification AZ91D Mg Alloy Ribbons 总被引:1,自引:0,他引:1
Jinfeng XU Qiuya ZHAI Sen YUANSchool of Materials Science Engineering Xi''''an University of Technology Xi''''an China 《材料科学技术学报》2004,20(4):431-434
Energy-storage welding connection characteristics of rapidly solidified AZ91D Mg alloy ribbons with 40-70 μm thickness are investigated using a microtype energy-storage welding machine. The microstructure and performance of the connection joints are analyzed and studied. The research results indicate that energy-storage welding is able to realize the spot welding connection of AZ9ID Mg alloy ribbons. The welding nugget consists of developed α-Mg equiaxed grains with the sizes of 1.2-2.7 μm and intergranular distributed β-Mg17Al12 compounds. The thickness of bond zone is about 4 μm and the solidification microstructure is characterized by the fine equiaxed grains with the sizes of 0.8-1.2μm and grain boundary has become coarsening. The columnar crystal in HAZ also becomes slightly coarsening and the grain boundary has broadened, however, there is no obvious change in its primitive morphology and crystallographic direction. When welding energy is about 2.0 J, the welding joints with higher shear str 相似文献
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Hot-dip coating has been practically employed in manufacturing zinc alloy coated steel sheets.However,it is difficult to coat aluminum alloy on a bulky steel substrate without sufficient preheating,because a rapidly solidified layer containing gas babbles is formed on a substrate surface.A variety of iron-aluminides are also formed at the interface of a steel and aluminum hot-dip coating system,which is the main difficulty in joining of steel with aluminum.Ultrasonic vibration was applied to a steel substrate during hot-dip coating of aluminum alloy to control a rapidly solidified layer and a brittle reaction layer.Hot dipping of columnar steel substrates into molten aluminum alloy (Al-2.7 mass fraction Si-4.6 mass fraction Sn) was carried out through the use of a Langevin oscillator with resonant frequency of 19.5 kHz.The application of ultrasonic vibration is quite effective to control a rapidly solidified layer and a surface oxide layer from a substrate surface by the sonocapillary effect based on a cavitation phenomenon,so that the intimate contact is achieved at the beginning of hot-dip coating.The application of ultrasonic vibration to hot-dipping is effective to control a reaction layer with less than 5 #m in thickness.An impact test exhibits that the good adhesive strength is approved in hot-dipped aluminum coatings with a thin reaction layer of approximately 5μm. 相似文献
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Technique of Aluminum Alloy Composite by Inversion Casting 总被引:5,自引:0,他引:5
The influence of the temperature of liquid aluminum alloy,the dipping time in liquid alloy and the thickness of base strips on the solidified layer was studied during the process of producing aluminum alloy composite strips used in automobile radizator with inversion casting.It is concluded that there is welding as well as diffusion of alloying elements between the base strip and the coating.Experiments proved that the interface has a good bonding. 相似文献