Dry etching of III-V semiconductors in IBr/Ar electron cyclotron resonance plasmas

IBr/Ar plasmas were found to be promising candidates for room temperature dry etch processing of the III-V semiconductors GaAs, AlGaAs, GaSb, InP, InGaAs, and InSb. Results showed fast etch rates (～3,000Å/min) at high microwave power (1000W) and good surface morphology (typical root mean square roughness ～2 nm), while retaining the near-surface stoichiometry. There was little variation of surface smoothness over a wide range of plasma compositions for Gacontaining materials. By contrast, there was a plasma composition window of about 25–50% of IBr in IBr/Ar plasmas for maintaining good morphology of Incontaining semiconductors like InP. Etch rates of the semiconductors generally increased with microwave power (400-1000 W) and rf power (50-250 W), whereas there was little dependence of the rates on the increasing percentage of IBr in the IBr/Ar plasma composition above 30% IBr for In-based, and 50% IBr for Ga-based materials. Those results show the etch rates over 30% of IBr in IBr/ Ar are desorption-limited. Photoresist masks do not hold up well to the IBr under ECR conditions, resulting in poor profile control, whereas SiN_x offers much better etch resistance.     

Comparison of ECR plasma chemistries for etching of InGaP and AlGaP

Etch rates for InGaP and AlGaP are examined under electron cyclotron resonance (ECR) conditions in Cl₂/Ar, BCl₃/Ar, BCl₃/N₂, ICl/Ar, and IBr/Ar discharges. All the plasmas except IBr/Ar provide rapid etching of InGaP at rates above 1 μm min⁻¹. ICl/Ar provides the highest etch rates. Unlike the Cl₂/Ar and BCl₃-based chemistries, the rates in ICl/Ar and IBr/Ar are almost independent of microwave power in the range 400–1000 W. Much lower rates were obtained for AlGaP in every discharge due to the greater difficulties in bond breaking that must precede formation and desorption of the etch products.     

Etching of As- and P-based III–V semiconductors in a planar inductively coupled BCl<Subscript>3</Subscript>/Ar plasma

A parametric study of the etch characteristics of Ga-based (GaAs, GaSb, and AlGaAs) and In-based (InGaP, InP, InAs, and InGaAsP) compound semiconductors in BCl₃/Ar planar inductively coupled plasmas (ICPs) was performed. The Ga-based materials etched at significantly higher rates, as expected from the higher volatilities of the As, Ga, and Al trichloride, etch products relative to InCl₃. The ratio of BCl₃ to Ar proved critical in determining the anisotropy of the etching for GaAs and AlGaAs, through its effect on sidewall passivation. The etched features in In-based materials tended to have sloped sidewalls and much rougher surfaces than for GaAs and AlGaAs. The etched surfaces of both AlGaAs and GaAs have comparable root-mean-square (RMS) roughness and similar stoichiometry to their unetched control samples, while the surfaces of In-based materials are degraded by the etching. The practical effect of the Ar addition is found to be the ability to operate the ICP source over a broader range of pressures and to still maintain acceptable etch rates.     

Plasma chemistries for high density plasma etching of SiC

A variety of different plasma chemistries, including SF₆, Cl₂, ICl, and IBr, have been examined for dry etching of 6H-SiC in high ion density plasma tools (inductively coupled plasma and electron cyclotron resonance). Rates up to 4500?-min⁻¹ were obtained for SF₆ plasmas, while much lower rates (≤800?·min⁻¹) were achieved with Cl₂, ICl, and IBr. The F₂-based chemistries have poor selectivity for SiC over photoresist masks (typically 0.4–0.5), but Ni masks are more robust, and allow etch depths ≥10 μm in the SiC. A micromachining process (sequential etch/deposition steps) designed for Si produces relatively low etch rates (<2,000?-min⁻¹) for SiC.     

Model‐Based Analysis of the ZrO2 Etching Mechanism in Inductively Coupled BCl3/Ar and BCl3/CHF3/Ar Plasmas

The etching mechanism of ZrO₂ thin films and etch selectivity over some materials in both BCl₃/Ar and BCl3/CHF3/Ar plasmas are investigated using a combination of experimental and modeling methods. To obtain the data on plasma composition and fluxes of active species, global (0‐dimensional) plasma models are developed with Langmuir probe diagnostics data. In BCl3/Ar plasma, changes in gas mixing ratio result in nonlinear changes of both densities and fluxes for Cl, BCl2, and BCl2⁺. In this work, it is shown that the nonmonotonic behavior of the ZrO2 etch rate as a function of the BCl3/Ar mixing ratio could be related to the ion‐assisted etch mechanism and the ion‐flux‐limited etch regime. The addition of up to 33% CHF₃ to the BCl₃‐rich BCl3/Ar plasma does not influence the ZrO2 etch rate, but it non‐monotonically changes the etch rates of both Si and SiO2. The last effect can probably be associated with the corresponding behavior of the F atom density.     

In-situ plasma cleaning of stainless steel III-V MOCVD growth systems

A plasma enhanced, in-situ, dry etching process for the cleaning of stainless steel III-V Metal Organic Chemical Vapor Deposition growth systems was investigated as a function of etchant gas, flow rate, electrode configuration, power density and plasma frequency. The plasma enhanced etching process was investigated using Ar, CH₄ (5% in H₂), CCl₂F₂ (Freon 12)/Ar and Cl₂/Ar plasmas with flows varying from 5 to 25 seem. The plasma was excited using three electrode configurations, and two radio frequency generators (90–460 KHz and 13.56 MHz), singly and in combination. The plasma power was varied over the range from 200 to 700 Watts (∼0.2W/cm² – 0.7W/cm²). The etching rates of GaAs, InP, As, and Mo were measured using a weight difference method. The Cl₂/Ar plasmas exhibited etching rates typically 5 to 10 times greater than that of CCl₂F₂ plasmas, which in turn is several times greater than that of the other etchant gases investigated. At 400 W, elemental As etch rates, as high as ∼180μm/hr and ∼20μm/hr were achieved using Cl₂ and CCl₂F₂ plasmas, respectively. InP/GaAs etch rates using Cl₂ were ∼30μm/hr and using CCl₂F₂ were ∼7μm/hr. Plasma characteristics and etch rate measurements are reported. The in-situ process investigated is a safe, cost effective and an efficient method for increasing reactor uptime.     

Reactive Ion Etching of GaAs, GaSb, InP and InAs in Cl2／Ar Plasma

Reactive ion etching characteristics of GaAs,GaSb,InP and InAs using Cl_2/Ar plasma have been investigated,it is that,etching rates and etching profiles as functions of etching time,gas flow ratio and RF power.Etch rates of above 0.45 μm/min and 1.2 μm/min have been obtained in etching of GaAs and GaSb respectively, while very slow etch rates (<40 nm/min) were observed in etching of In-containing materials,which were linearly increased with the applied RF power.Etched surfaces have remained smooth over a wide range of plasma conditions in the etching of GaAs,InP and InAs,however,were partly blackened in etching of GaSb due to a rough appearance.     

InGaAs探测器制备的ICP刻蚀方法研究

采用Cl2/BCl3/Ar感应耦合等离子体对InP/In0.55Ga0.45As/InP进行了刻蚀。讨论了不同的气体组分、ICP功率、直流自偏压下对刻蚀速率、表面粗糙度的影响。初步得到了一种稳定、刻蚀表面清洁光滑、图形轮廓良好、均匀性好和刻蚀速率较高的工艺。利用此工艺制作的8元InP/In0.55Ga0.45As/InP(PIN)探测器,峰值探测率为1.04×1012cmHz1/2W-1。     

Inductively coupled plasma etchingof in-based compound semiconductorsin CH4/H2/Ar

Inductively coupled plasma etching of InP, InSb, InGaAs, InGaP and InGaAsP was performed in CH₄/H₂/Ar plasmas as a function of CH₄-to-H₂ ratio ICP source power and rf chuck power. Etch rates as high as 6,000 Å×min⁻¹ were obtained for InP, but the surface is extremely rough (>70 nm root-mean-square roughness) under all conditions due to preferential loss of P. Optical emission spectroscopy shows efficient H₂ dissociation at even moderate ICP source powers, leading to the preferential group V loss. By contrast ternary and quaternary materials show excellent morphologies over a wide range of plasma conditions.     

ICP刻蚀对光刻胶掩模及刻蚀图形侧壁的影响

采用AZ1500光刻胶作为掩模对GaAs和InP进行ICP刻蚀,研究了刻蚀参数对光刻胶掩模及刻蚀图形侧壁的影响。结果表明,光刻胶的碳化变性与等离子体的轰击相关,压强、ICP功率和RF功率的增加以及Cl2比例的减小都会加速光刻胶的碳化变性,Cl2/Ar比Cl2/BCl3更易使光刻胶发生变性。对于GaAs样品刻蚀,刻蚀气体中Cl2含量越高,刻蚀图形侧壁的横向刻蚀越严重。Cl2/BCl3对GaAs的刻蚀速率比Cl2/Ar慢,但刻蚀后样品的表面粗糙度比Cl2/Ar小。刻蚀InP时的刻蚀速率比GaAs样品慢,且存在图形侧壁倾斜现象。该工作有助于推动在器件制备工艺中以光刻胶作为掩模进行ICP刻蚀,从而提高器件制备效率。     

Self-organization phenomenon of strained InGaAs on InP (311) substrates grown by metalorganic vapor phase epitaxy

We have demonstrated that a self-organization phenomenon occurs in strained InGaAs system on InP (311) substrates grown by metalorganic vapor phase epitaxy. This suggests that a similar formation process of nanocrystals exists not only on the GaAs (311)B substrate but also on the InP (311)B substrate. However, the ordering and the size homogeneity of the self-organized nanocrystals are slightly worse than those of the InGaAs/AlGaAs system on the GaAs (311)B substrate. The tensilely strained condition of a InGaAs/InP system with growth interruption in a PH₃ atmosphere reveals a surface morphology with nanocrystals even on the InP (100) substrate. It was found that strain energy and high growth temperature are important factors for self-organization on III-V compound semiconductors. Preliminary results indicate that the self-organized nanostructures in strained InGaAs/InP systems on InP substrates exhibit room temperature photoluminescent emissions at a wavelength of around 1.3 p.m.     

New plasma chemistries for etching III–V compound semiconductors: Bl3 and BBr3

We investigated inductively coupled plasma (ICP) etching of both In-containing (InP, InAs, and InSb) and Ga-containing compound semiconductors (GaAs, GaP, and GaSb) in two new chemistries: BI₃ and BBr₃ with addition of Ar. Etch rates as high as 2 μm·min⁻¹ were obtained for InP in both types of discharge while for GaAs maximum rates were 1 and 2.5 μm·min⁻¹, respectively, in BI₃ and BBr₃. The rates were strongly dependent on plasma composition, ICP source power and radio frquency chuck power. BI₃ etching produced much smoother surfaces on both GaAs and InP, while maintaining the near-surface stoichiometry. Etch selectivities ≥ 10 were obtained for GaAs and InP over SiO₂ and SiN_x masks. The BI₃ chemistry appears attractive as an universal etchant for In-based and Ga-based compound semiconductors.     

ICP etching of SiC

A number of different plasma chemistries, including NF₃/O₂, SF₆/O₂, SF₆/Ar, ICl, IBr, Cl₂/Ar, BCl₃/Ar and CH₄/H₂/Ar, have been investigated for dry etching of 6H and 3C–SiC in an inductively coupled plasma tool. Rates above 2000 Å cm⁻¹ are found with fluorine-based chemistries at high ion currents. Surprisingly, Cl₂-based etching does not provide high rates, even though the potential etch products (SiCl₄ and CCl₄) are volatile. Photoresist masks have poor selectivity over SiC in F₂-based plasmas under normal conditions, and ITO or Ni is preferred.     

Deep dry etching of borosilicate glass using SF6 and SF6/Ar inductively coupled plasmas

Deep reactive ion etching (DRIE) of borosilicate glass was carried out using SF₆ and SF₆/Ar plasmas in an inductively coupled plasma (ICP) reactor. Electroplated Ni on Cu (≅50 nm)/Cr (≅100 nm)/glass structure using patterned SU-8 photoresist mask with a line spacing of 12-15 μm was used as a hard-mask for plasma etching. Plasma etching of borosilicate glass was performed by varying the various process parameters such as the gas chemistry, the gas flow ratio, the top electrode power, and the dc self-bias voltage (V_dc). In the case of using SF₆ gas only, the profiles of the etched channel showed the undercut below the Ni hard-mask due to a chemical etching and the microtrenching at the bottom of the etched channel. An optimized process using the SF₆ plasmas showed the glass etch rate of ≅750 nm/min. The addition of the Ar gas to the SF₆ gas removed the undercut and microtrenching but decreased the etch rate to ≅540 nm/min. The increasing and decreasing time-dependent etch rates with the etch depth in the SF₆ (200 sccm) and SF₆(60%)/Ar(40%) plasmas, respectively, were ascribed to the different ion-to-neutral flux ratios leading to the different etch process regime.     

Optical study of InP quantum dots

Results of photoluminescence (PL) studies of self-organized nanoscale InP islands (quantum dots, QDs) in the In_0.49Ga_0.51P matrix, grown on a GaAs substrate by metalorganic vapor phase epitaxy (MOVPE), are presented. Dependences of the PL efficiency on temperature in the range 77–300 K and on excitation level at pumping power densities of 0.01–5 kW/cm² have been obtained. The PL spectra are a superposition of emission peaks from QDs and the wetting layer. Their intensity ratio depends on the pumping power and temperature, and the emission wavelength varies in the range 0.65–0.73 μm. At 77 K and low excitation level, InP QDs exhibit high temperature stability of the emission wavelength and high quantum efficiency. __________ Translated from Fizika i Tekhnika Poluprovodnikov, Vol. 35, No. 2, 2001, pp. 242–244. Original Russian Text Copyright ? 2001 by Vinokurov, Kapitonov, Nikolaev, Sokolova, Tarasov.     

Thermal characteristics of InP, InAlAs, and AlGaAsSb metamorphic buffer layers used in In0.52Al0.48As/In0.53Ga0.47As heterojunction bipolar transistors grown on GaAs substrates

In_0.52Al_0.48As/In_0.53Ga_0.47As heterojunction bipolar transistors (HBTs) were grown metamorphically on GaAs substrates by molecular beam epitaxy. In these growths, InAlAs, AlGaAsSb, and InP metamorphic buffer layers were investigated. The InAlAs and AlGaAsSb buffer layers had linear compositional grading while the InP buffer layer used direct binary deposition. The transistors grown on these three layers showed similar characteristics. Bulk thermal conductivities of 10.5, 8.4, and 16.1 W/m K were measured for the InAlAs, AlGaAsSb, and InP buffer layers, as compared to the 69 W/m K bulk thermal conductivity of bulk InP. Calculations of the resulting HBT junction temperature strongly suggest that InP metamorphic buffer layers should be employed for metamorphic HBTs operating at high power densities.     

Effect of Oxygen Adsorbates on Terahertz Emission Properties of Various Semiconductor Surfaces Covered with Graphene

We have studied coherent terahertz (THz) emission from graphene-coated surfaces of three different semiconductors—InP, GaAs, and InAs—to provide insight into the influence of O₂ adsorption on charge states and dynamics at the graphene/semiconductor interface. The amplitude of emitted THz radiation from graphene-coated InP was found to change significantly upon desorption of O₂ molecules by thermal annealing, while THz emission from bare InP was nearly uninfluenced by O₂ desorption. In contrast, the amount of change in the amplitude of emitted THz radiation due to O₂ desorption was essentially the same for graphene-coated GaAs and bare GaAs. However, in InAs, neither graphene coating nor O₂ adsorption/desorption affected the properties of its THz emission. These results can be explained in terms of the effects of adsorbed O₂ molecules on the different THz generation mechanisms in these semiconductors. Furthermore, these observations suggest that THz emission from graphene-coated semiconductors can be used for probing surface chemical reactions (e.g., oxidation) as well as for developing O₂ gas sensor devices.     

可达到40Gb/s的材料选择:SiGe与GaAs和InP的比较

对可达到 2 .5～ 40 Gb/s数据速率的 Si Ge与 Ga As和 In P材料进行了比较 ,还对各种材料和工艺的典型特征进行了分析     

The potential of diamond and SiC electronic devices for microwaveand millimeter-wave power applications

The potential of SiC and diamond for producing microwave and millimeter-wave electronic devices is reviewed. It is shown that both of these materials possess characteristics that may permit RF electronic devices with performance similar to or greater than what is available from devices fabricated from the commonly used semiconductors, Si, GaAs, and InP. Theoretical calculations of the RF performance potential of several candidate high-frequency device structures are presented: the metal semiconductor field-effect transistor (MESFET), the impact avalanche transit-time (IMPATT) diode, and the bipolar junction transistor (BJT). Diamond MESFETs are capable of producing over 200 W of X-band power as compared to about 8 W for GaAs MESFETs. Devices fabricated from SiC should perform between these limits. Diamond and SiC IMPATT diodes also are capable of producing improved RF power compared to Si, GaAs, and InP devices at microwave frequencies. RF performance degrades with frequency and only marginal improvements are indicated at millimeter-wave frequencies. Bipolar transistors fabricated from wide bandgap material probably offer improved RF performance only at UHF and low microwave frequencies     

新型相变材料Al1.3Sb3Te使用CF4/Ar等离子体干法刻蚀

对使用CF4/Ar 混合气体刻蚀Al1.3Sb3Te的特性进行了研究。实验控制的参数是：气体流入刻蚀腔的速率,CF4/Ar 比例,O2的加入量,腔内压强以及加在底电极上的入射射频功率。总的气体流量是50sccm ,研究刻蚀速率与CF4/Ar的比例,O2加入量,腔内压强和入射射频功率的关系。最后刻蚀参数被优化。 使用优化的刻蚀参数CF4的浓度4%,功率300W,压强800mTorr,刻蚀速率达到70.8nm/min,刻蚀表面平整