Membrane Design for Direct Ethanol Fuel Cells: A Hybrid Proton‐Conducting Interpenetrating Polymer Network

A series of hybrid proton‐conducting membranes with an interpenetrating polymer network (IPN) structure was designed with the direct ethanol fuel cell (DEFC) application in mind. In these membranes, glutaraldehyde crosslinked poly(vinyl alcohol) (PVA) were interpenetrated with the copolymer of 2‐acrylamido‐2‐methyl‐propanesulphonic acid (AMPS) and 2‐hydroxyethyl methacrylate (HEMA) crosslinked by poly(ethylene glycol) dimethacrylate (PEGDMA). Silica from the in situ sol–gel hydrolysis of tetraethyl orthosilicate (TEOS) was uniformly dispersed in the polymer matrix. The membranes fabricated as such had ion exchange capacities of 0.84–1.43 meq g^–1 and proton conductivities of 0.02–0.11 S cm^–1. The membranes exhibited significantly lower fuel permeabilities than that of Nafion. In a manner totally unlike Nafion, fuel permeabilities were lower at higher fuel concentrations, and were lower in ethanol than methanol solutions. These behaviours are all relatable to the unique swelling characteristics of PVA (no swelling in ethanol, partial swelling in methanol and extensive swelling in water) and to the fuel blocking and swelling suppression properties of silica particles. The membranes are promising for DEFC applications since a high concentration of fuel may be used to reduce fuel crossover and to improve the anode kinetics for a resultant increase in both the energy and power densities of the fuel cell.     

High Polymer Content 2,5‐Pyridine‐Polybenzimidazole Copolymer Membranes with Improved Compressive Properties

Three series of polybenzimidazole (PBI) random copolymers (2,5‐pyridine‐r‐meta‐PBI, 2,5‐pyridine‐r‐para‐PBI, and 2,5‐pyridine‐r‐2OH‐PBI) were synthesized and cast into phosphoric acid (PA) doped membranes using the PolyPhosphoric Acid (PPA) Process. Copolymer composition was adjusted using co‐monomers that impart high and low solubility characteristics to simultaneously control overall copolymer solubility and gel membrane stability. Measured under a static compressive force at 180 °C, copolymer membranes generally exhibited decreased creep compliance with increasing polymer content. Within each series of copolymer membranes, increasing polymer contents proportionally reduced the phosphoric acid/polymer repeat unit (PA/PRU) ratios and their respective proton conductivities. Some copolymer membranes exhibited comparable fuel cell performances (up to 0.66 V at 0.2 A cm⁻² following break‐in) to para‐PBI (0.68 V at 0.2 A cm⁻²) and equal to 3,5‐pyridine‐based high solids membranes. Furthermore, 2,5‐pyridine copolymer membranes maintained a consistent fuel cell voltage of >0.6 V at 0.2 A cm⁻² for over 8600 h under steady‐state operation conditions. Phosphoric acid loss was monitored during long‐term studies and demonstrated acid losses as low as 5.55 ng cm⁻² h⁻¹. The high‐temperature creep resistance and long‐term operational stabilities of the 2,5‐pyridine copolymer membranes suggest that they are excellent candidates for use in extended lifetime electrochemical applications.     

Synthesis of pH‐responsive polyethylene terephthalate track‐etched membranes by grafting hydroxyethyl‐methacrylate using atom‐transfer radical polymerization method

pH‐responsive polyethylene terephthalate (PET) track‐etched membranes were synthesized by grafting 2‐hydroxyethyl‐methacrylate (HEMA) on the surface of the membrane via atom transfer radical polymerization. The controllability of grafting polymerization of HEMA on membrane surface is systematically investigated. The pH‐responsive characteristics of PET‐g‐poly(2‐hydroxyethyl‐methacrylate) (PHEMA) gating membranes with different grafted PHEMA chain lengths are measured by tracking the permeation of water solution with different pH values. The results show that the grafting polymerization is controllable, and the permeation of grafted membranes is affected by the grafted PHEMA chain lengths on the surface of membrane. The results also demonstrate that the grafted PET membranes exhibit reversible pH‐response permeation to environmental pH values. Desired pH‐responsive membranes are obtained by controlling the grafted PHEMA chain lengths via atom transfer radical polymerization method. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40912.     

Low protein fouling polypropylene membrane prepared by photoinduced reversible addition‐fragmentation chain transfer polymerization

In this study, 2‐hydroxyethyl methacrylate and N‐isopropyl acrylamide was block grafted onto the polypropylene macroporous membrane surface by photo‐induced reversible addition‐fragmentation chain transfer (RAFT) radical polymerization with benzyl dithiobenzoate as the RAFT agent. The degree of grafting of poly(2‐hydroxyethyl methacrylate) on the membrane surface increased with UV irradiation time and decreased with the chain transfer agent concentration increasing. The poly(2‐hydroxyethyl methacrylate)‐ grafted membranes were used as macro chain transfer agent for the further block graft copolymerization of N‐isopropyl acrylamide in the presence of free radical initiator. The degree of grafting of poly(N‐isopropyl acrylamide) increased with reaction time. Furthermore, the poly(2‐hydroxyethyl methacrylate)‐ grafted membrane with a degree of grafting of 0.48% (wt) showed the highest relative pure water flux and the best antifouling characteristics of protein dispersion. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

High Polymer Content 3,5‐Pyridine‐Polybenzimidazole Copolymer Membranes with Improved Compressive Properties

Three series of polybenzimidazole (PBI) copolymers (3,5‐pyridine‐r‐2OH‐PBI, 3,5‐pyridine‐r‐para‐PBI, and 3,5‐pyridine‐r‐meta‐PBI) were polymerized and cast into membranes by the polyphosphoric acid (PPA) process. Monomer pairs with high and low solubility characteristics were used to define phase stability‐processing windows for preparing membranes with high temperature membrane gel stability. Creep compliance of these membranes (measured in compression at 180 °C) generally decreased with increasing polymer content. Membrane proton conductivities decreased linearly with increasing membrane polymer content. Fuel cell performances of some high‐solids 3,5‐pyridine‐based copolymer membranes (up to 0.66 V at 0.2 A cm^–2 following break‐in) were comparable to para‐PBI (0.68 V at 0.2 A cm^–2) despite lower phosphoric acid (PA) loadings in the high solids membranes. Long‐term steady‐state fuel cell studies showed 3,5‐pyridine‐r‐para‐PBI copolymers maintained a consistent fuel cell voltage of >0.6 V at 0.2 A cm^–2 for over 2,300 h. Phosphoric acid that was continuously collected from the long‐term study demonstrated that acid loss is not a significant mode of degradation for these membranes. The PBI copolymer membranes' reduced high‐temperature creep and long‐term operational stability suggests that they are excellent candidates for use in extended lifetime electrochemical applications.     

Poly(N‐isopropylacrylamide‐co‐hydroxyethyl methacrylate) graft copolymers and their application as carriers for drug delivery system

Poly(N‐isopropylacrylamide‐co‐hydroxyethyl methacrylate) [P(NIPAM‐co‐HEMA)] copolymer was synthesized by controlled radical polymerization from respective N‐isopropylacrylamide (NIPAM) and hydroxyethyl methacrylate (HEMA) monomers with a predetermined ratio. To prepare the thermosensitive and biodegradable nanoparticles, new thermosensitive graft copolymer, poly(L ‐lactide)‐graft‐poly(N‐isoporylacrylamide‐co‐hydroxyethyl methacrylate) [PLLA‐g‐P(NIPAM‐co‐HEMA)], with the lower critical solution temperature (LCST) near the normal body temperature, was synthesized by ring opening polymerization of L ‐lactide in the presence of P(NIPAM‐co‐HEMA). The amphiphilic property of the graft copolymers was formed by the grafting of the PLLA hydrophobic chains onto the PNIPAM based hydrophilic backbone. Therefore, the graft copolymers can self‐assemble into uniformly spherical micelles ò about 150–240 nm in diameter as observed by the field emission scanning electron microscope and dynamic light scattering. Dexamethasone can be loaded into these nanostructures during dialysis with a relative high loading capacity and its in vitro release depends on temperature. Above the LCST, most of the drugs were released from the drug‐loaded micelles, whereas a large amount of drugs still remains in the micelles after 48 h below the LCST. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Preparation and characterization of phosphoric acid composite membrane by radiation induced grafting of 4‐vinylpyridine onto poly(ethylene‐co‐tetrafluoroethylene) followed by phosphoric acid doping

Preparation of phosphoric acid composite membranes by radiation induced grafting of 4‐vinylpyridine (4‐VP) onto electron beam irradiated poly(ethylene‐co‐tetrafluoroethylene) film followed by phosphoric acid doping was investigated. The effect of grafting parameters (monomer concentration, absorbed dose, reaction time, and temperature) on the degree of grafting (G%) in the membrane precursor and its relation with the amount of acid doped was studied. The proton conductivity of the obtained membranes was evaluated in correlation with G% and temperature using ac impedance. Fourier transform infrared, thermal gravimetric analysis, X‐ray diffraction, and universal mechanical tester were used to investigate chemical composition, thermal resistance, structure, and mechanical properties of the membranes, respectively. The membranes of 34 and 49% recorded high proton conductivity in the magnitude of 10^‐2 S cm^‐1 without humidification. The membranes were also found to have reasonable mechanical integrity together with thermal stability up to 160°C. The obtained membranes are suggested to be less‐water dependent and have potential for testing in high temperature polymer electrolyte membrane fuel cell. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Copolymers of acrylic acid with N‐vinylpyrrolidinone and 2‐hydroxyethyl methacrylate as pH‐responsive hydrogels synthesized through a photoinitiator‐free photopolymerization technique

pH‐sensitive hydrogels for biomedical applications were synthesized using a photoinitiator‐free technique involving the initiation of photopolymerization by donor/acceptor pairs. The differential photocalorimetric technique indicated a high polymerization rate for the N‐vinylpyrrolidinone (NVP, donor)/acrylic acid (AA, acceptor) pair at a 1:1 molar ratio. However, photopolymerization of larger quantities of these monomers (1:1 molar ratio) produced a water‐soluble polymer. Nevertheless, an anionic hydrogel was successfully formed when a small quantity of 2‐hydroxyethyl methacrylate (HEMA) was included in the NVP/AA formulation. A mixture of HEMA and AA, although both are classified as acceptors, photopolymerized to produce a copolymer which functioned as an anionic hydrogel. The swelling and drug release of these hydrogels were investigated in acidic, neutral and basic pH environments. Their biocompatibility with HaCaT human epidermal keratinocyte cells was tested and a positive cell growth as evidenced by the 3‐[4,5‐dimethylthiazol‐2‐yl]‐2,5‐diphenyl tetrazolium bromide (MTT) cell proliferation assay indicated that these hydrogels have no toxic effect on HaCaT. Copyright © 2006 Society of Chemical Industry     

Co‐delivery of methotrexate and doxorubicin via nanocarriers of star‐like poly(DMAEMA‐block‐HEMA‐block‐AAc) terpolymers

Combined therapy is a promising strategy for clinical cancer treatment with synergistic effects. The purpose of the work reported was to evaluate a smart nanocarrier for co‐delivery of doxorubicin (DOX) and methotrexate (MTX). Since star‐like nanocarriers can load a high dose of drugs with various properties, we developed star polymer nanomicelles based on poly[(2,2‐dimethylaminoethyl methacrylate)‐block‐(2‐hydroxyethyl methacrylate)‐block‐(acrylic acid)] having potential for multi‐drug delivery. The nanomicelles demonstrated high encapsulation efficiency, i.e. 97.1% for DOX and 79.5% for MTX. To this end, the star‐like terpolymers were synthesized via atom transfer radical polymerization with pentaerythritol as an initiator. The micellar properties and dual stimuli‐responsive behaviour of the terpolymers were investigated using transmission electron microscopy, field emission scanning electron microscopy and dynamic light scattering measurements, concluding that this co‐therapy offers a promising approach for cancer treatment. © 2019 Society of Chemical Industry     

Iridescence of 2‐hydroxyethyl methacrylate/aromatic allyl ester reaction mixtures

Reaction of 2‐hydroxyethyl methacrylate and diallyl phthalate or vinyl 4‐tert‐butylbenzoate has been found to give an iridescent reaction mixture. Transmittance spectra of the reaction mixture depended on the temperature in the range of 0 to 60°C. The temperature‐transmittance curves showed a discrete stepwise change near the room temperature. Polymerization reaction of 2‐hydroxyethyl methacrylate (PHEMA) in a nonreactive monomer substitute, dipropyl phthalate, showed a temperature dependence as was seen for the iridescent reaction mixture, but was not iridescent. PHEMA suspension in several aromatic solvents also showed iridescence, and some of them were temperature dependent. The mechanism of temperature‐dependent iridescence of the copolymerization reaction mixtures is discussed. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 125–131, 1999     

pH‐reversible hydrogels. IV. Swelling behavior of the 2‐hydroxyethyl methacrylate‐co‐acrylic acid‐co‐sodium acrylate copolymeric hydrogels

A series of 2‐hydroxyethyl methacrylate (HEMA) and sodium acrylate (SA50) copolymeric gels were prepared from HEMA and the anionic monomer SA50 with various molar ratios. The influence of SA50 on the copolymeric gels on their swelling behavior in deionized water at different temperatures and various pH buffer solutions was investigated. Results indicated that the poly(2‐hydroxyethyl methacrylate) (PHEMA) hydrogels exhibited an overshooting phenomenon in their dynamic swelling behavior. The maximum overshooting value decreased with increasing of the temperature. The same results were also found in the HEMA/SA50 copolymeric gels with a lower SA50 content. On the contrary, the overshooting phenomenon for HEMA/SA50 copolymeric gels with a higher content of SA50 was exhibited only under higher temperature (over 35°C). These copolymer gels were used to assess drug release and drug delivery in this article. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1360–1371, 2001     

A Three‐Dimensional Non‐isothermal Model of High Temperature Proton Exchange Membrane Fuel Cells with Phosphoric Acid Doped Polybenzimidazole Membranes

High temperature proton exchange membrane fuel cells (HT‐PEMFCs) with phosphoric acid doped polybenzimidazole (PBI) membranes have gained tremendous attentions due to its attractive advantages over conventional PEMFCs such as faster electrochemical kinetics, simpler water management, higher carbon monoxide (CO) tolerance and easier cell cooling and waste heat recovery. In this study, a three‐dimensional non‐isothermal model is developed for HT‐PEMFCs with phosphoric acid doped PBI membranes. A good agreement is obtained by comparing the numerical results with the published experimental data. Numerical simulations have been carried out to investigate the effects of operating temperature, phosphoric acid doping level of the PBI membrane, inlet relative humidity (RH), stoichiometry ratios of the feed gases, operating pressure and air/oxygen on the cell performance. Numerical results indicate that increasing both the operating temperature and phosphoric acid doping level are favourable for improving the cell performance. Humidifying the feed gases at room temperature has negligible improvement on the cell performance, and further humidification is needed for a meaningful performance enhancement. Pressurising the cell and using oxygen instead of air all have significant improvements on the cell performance, and increasing the stoichiometry ratios only helps prevent the concentration loss at high current densities.     

Preparation and characterization of UV‐grafted ion‐exchange textiles in continuous electrodeionization

Ion‐exchange textiles (IETs) suitable for use in continuous electrodeionization (CEDI) stacks were prepared using the ultraviolet (UV)‐induced grafting of acrylic acid and sodium styrene sulfonate for cation‐exchange textiles, or 2‐hydroxyethyl methacrylate and vinylbenzyl trimethyl ammonium chloride for anion‐exchange textiles, onto nonwoven polypropylene fabric using benzophenone as photoinitiator. Although the ion‐exchange capacity (2.2 meq g^?1) of the prepared strong acid cation‐exchange textile was lower than that of IRN77 strong acid cation‐exchange resin (4.2 meq g^?1), the overall rate constant of IET was very high due to its low crosslinking and high specific surface area. There was no significant difference between the two different media in terms of the Co(II) removal rate. Furthermore, the current efficiency for IETs was higher than that of IRN77 cation‐exchange resin during a CEDI operation, with efficiencies of 60% and 20%, respectively. The IET also showed the faster exchange kinetics. Therefore, IETs prepared in this study proved to have desirable ion‐conducting characteristics within the CEDI systems. Also this study revealed that the primary removal mechanism in CEDI is the transport of ions through a medium and not the ionic capacity of a medium. Copyright © 2004 Society of Chemical Industry     

Recent developments in fuel‐processing and proton‐exchange membranes for fuel cells

In recent years, great progress has been made in the development of proton‐exchange membrane fuel cells (PEMFCs) for both mobile and stationary applications. This review covers two types of new membranes: (1) carbon dioxide‐selective membranes for hydrogen purification and (2) proton‐exchange membranes; both of these are crucial to the widespread application of PEMFCs. On hydrogen purification for fuel cells, the new facilitated transport membranes synthesized from incorporating amino groups in polymer networks have shown high CO₂ permeability and selectivity versus H₂. The membranes can be used in fuel processing to produce high‐purity hydrogen (with less than 10 ppm CO and 10 ppb H₂S) for fuel cells. On proton‐exchange membranes, the new sulfonated polybenzimidazole copolymer‐based membranes can outperform Nafion^® under various conditions, particularly at high temperatures and low relative humidities. Copyright © 2010 Society of Chemical Industry     

Synthesis of well‐defined responsive membranes with fixable solvent responsiveness

A versatile method is described to synthesize a new family of solvent‐responsive membranes whose response states can be not only tunable but also fixable via ultraviolet (UV) irradiation induced crosslinking. The atom transfer radical polymerization (ATRP) initiator 2‐bromoisobutyryl bromide was first immobilized on the poly(ethylene terephthalate) (PET) track‐etched membrane followed by room‐temperature ATRP grafting of poly(2‐hydroxyethyl methacrylate) (PHEMA) and poly(2‐hydroxyethyl methacrylate‐co‐2‐(dimethylamino)ethyl methacrylate) (P(HEMA‐co‐DMAEMA)) respectively. The hydroxyl groups of PHEMA were further reacted with cinnamoyl chloride (a photosensitive monomer) to obtain photo‐crosslinkable PET‐g‐PHEMA/CA membrane and PET‐g‐P(HEMA/CA‐co‐DMAEMA) membrane. The length of grafted polymer chains was controllable by varying the polymerization time. X‐ray photoelectron spectroscopy, Fourier transform infrared spectroscopy in attenuated total reflection and thermogravimetric analysis were employed to characterize the resulting membranes. The various membrane surface morphologies resulting from different states of the grafted chains in water and dimethylformamide were characterized by scanning electron microscopy. It was demonstrated that the grafted P(HEMA/CA‐co‐DMAEMA) chains had more pronounced solvent responsivity than the grafted PHEMA/CA chains. The surface morphologies of the grafted membranes could be adjusted using different solvents and fixed by UV irradiation crosslinking. © 2014 Society of Chemical Industry     

Gel Electrolytes of Covalent Network Polybenzimidazole and Phosphoric Acid by Direct Casting

Polybenzimidazole membranes imbibed with phosphoric acid can support high proton conductivity at 120–200 °C, and have therefore emerged as the state‐of‐the‐art electrolytes for fuel cells operating in this temperature range. This work presents a novel and operationally simple methodology for preparing mechanically robust covalent network polybenzimidazole membranes containing up to 95 wt% phosphoric acid. Diamino‐terminal pre‐polymers of different chain lengths are first prepared, followed by addition of a trifunctional carboxylic acid. The crude solutions are cast and subsequently heat treated at up to 230 °C, yielding free‐standing membranes of networked polybenzimidazole with high proton conductivity at up to 180 °C and encouraging fuel cell performance.     

Dynamic‐mechanical behavior of hydrophobic–hydrophilic interpenetrating copolymer networks

Sequential interpenetrating polymer networks (IPNs) were prepared by free‐radical polymerization. One of the components of the IPN was a poly(butyl acrylate) (PBA) network, and the other one was a poly(methyl methacrylate‐co‐hydroxyethyl methacrylate) copolymer network. Dynamic‐mechanical experiments show that the IPNs are phase separated: two main α relaxations occur in all samples, the low temperature one corresponding to the PBA network and that appearing at higher temperature due to the copolymer network. The latter shows a shape analogous to a pure poly(hydroxyethyl methacrylate) (PHEMA) network independently of the copolymer composition. The influence of water absorption on the dynamic‐mechanical spectrum shows that only a small amount of water reaches the butyl acrylate segments. The dependence of the mechanical behavior of the poly(methyl methacrylate‐co‐hydroxyethyl methacrylate) copolymer networks with the copolymer composition has been also analyzed. POLYM. ENG. SCI., 46:930–937, 2006. © 2006 Society of Plastics Engineers     

AC‐Impedance Investigation of Different MEA Configurations for Passive‐Mode DMFC Mini‐Stack Applications

Membrane‐electrode assemblies (MEAs) characterised by different hydrophobic–hydrophilic properties were investigated in a passive Direct methanol fuel cell (DMFC) monopolar mini‐stack at room temperature. These properties were modulated by varying the amount of Nafion or replacing the ionomer in the catalytic layer with polytetrafluoroethylene (PTFE). Impedance spectroscopy provided valuable information with respect to the limiting processes occurring during fuel cell operation. Methanol crossover, especially in the presence of high methanol concentration, played a major role in determining the overall performance. The development of a methanol impermeable membrane appears crucial for increasing the performance of DMFC devices for portable applications.     

Ion‐exchange membranes prepared by blending sulfonated poly(2,6‐dimethyl‐1,4‐phenylene oxide) with polybenzimidazole

New ion‐exchange acid/base‐blend (SPPO/PBI) membranes were prepared by mixing N,N‐dimethylacetamide (DMA) solutions of sulfonated poly(2,6‐dimethyl‐1,4‐phenylene oxide) (SPPO) in the ammonium form and of polybenzimidazole (PBI), casting the solution as a thin film, evaporating the solvent, and treating the membrane with aqueous hydrochloric acid. The resulting membranes were found insoluble in DMA. The preliminary tests of the membranes were carried out in an H₂/O₂ fuel cell at room temperature. Their performance in the fuel cell increased with the increase in the concentration of SPPO sulfonic acid groups in the blend, but the membranes formed with the highly sulfonated SPPO alone or predominanting, which swelled excessively in water, did not give reproducible results, and their performance was usually inferior to that of the membranes having an optimum ratio of both components. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1118–1127, 2002     

Recent advances in polybenzimidazole/phosphoric acid membranes for high‐temperature fuel cells

Proton exchange membrane fuel cells are one of the most promising technologies for sustainable power generation in the future. In particular, high‐temperature proton exchange membrane fuel cells (HT‐PEMFCs) offer several advantages such as increased kinetics, reduced catalyst poisoning and better heat management. One of the essential components of a HT‐PEMFC is the proton exchange membrane, which has to possess good proton conductivity as well as stability and durability at the required operating temperatures. Amongst the various membrane candidates, phosphoric acid‐impregnated polybenzimidazole‐type polymer membranes (PBI/PA) are considered the most mature and some of the most promising, providing the necessary characteristics for good performance in HT‐PEMFCs. This review aims to examine the recent advances made in the understanding and fabrication of PBI/PA membranes, and offers a perspective on the future and prospects of deployment of this technology in the fuel cell market. © 2014 Society of Chemical Industry