共查询到17条相似文献,搜索用时 62 毫秒
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三通件多向加载成形热力耦合有限元分析 总被引:4,自引:3,他引:4
多向加载是通过在轴向和侧向同时或顺序地施加载荷,可以一次成形出多个方向上具有空腔的复杂构件,减少了加工工序,且提高了成形质量,为高效率、高质量成形复杂整体构件(如三通件)提供了有效途径。然而,三通件多向加载成形影响参数多、机理复杂,本文基于DEFORM-3D,建立了三通件多向加载成形热力耦合刚粘塑性有限元模型,并验证了其可靠性。在此基础上确定了加载方案,获得40Cr钢三通件多向加载成形过程中行程载荷曲线及速度场、温度场、应力-应变场的分布规律。结果表明,按本文确定的加载方案,成形初期在水平支管上出现明显的分流线,分流线处易出现裂纹;水平支管先于垂直支管成形完毕,在水平支管成形完毕时水平冲头的载荷迅速升高,而当整体成形快完毕时,水平冲头和垂直冲头的载荷都急剧升高;成形过程中坯料芯部为大变形区,变形速率大,塑性变形热使坯料芯部出现明显温升。该研究为三通件多向加载成形工艺参数的优化,以及缺陷的控制,提供了指导。 相似文献
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方形三通件多向加载过程金属流动研究 总被引:2,自引:0,他引:2
利用有限元分析软件MSC/Superform来模拟方形三通件的多向加载成形过程.通过分析等效应变图和金属流动速度矢量图,揭示了方形三通件金属流动的规律,为此类零件的工艺设计提供了有价值的参考依据.模拟结果表明,在整个多向加载过程中,金属的流动变化情况比较复杂.采用多向同时加载成形方形三通件是可行的,可节省工序.提高材料利用率. 相似文献
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采用数值模拟方法,研究7075铝合金四通阀体类零件在多向加载成形条件下成形过程中的材料变形特征。结果表明:四通阀多向加载成形过程中存在正挤、反挤、正挤和侧挤复合、反挤和侧挤复合等4种变形模式。在不同成形阶段,表现出的变形模式依赖于加载路径。一般在变形初期会发生正挤或反挤的变形行为;在变形中期以反挤变形模式为主;在变形终期一般会发生反挤、正挤和侧挤复合变形模式。为提高型腔填充稳定性和减少成形缺陷,在变形初期和中期,应增加侧挤变形行为;在变形终期应减少或避免正挤变形行为。 相似文献
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三通阀体零件多向主动加载成形过程数值模拟 总被引:3,自引:0,他引:3
利用有限元分析软件Msc.marc来模拟三通阀体零件多向主动加载成形过程.通过对多向主动加载、多向分步加载、多向顺序加载三种不同成形方式的时间-速度图、等效应变云图以及加载过程中做功、挤压力曲线的比较.得出多向分步加载时挤压力曲线平滑,对模具损伤较小,而且不会出现金属折叠,为最佳的工艺方案.通过速度矢量图论述了多向分步加载时金属的流动规律. 相似文献
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基于DEFORM的履带板多向主动加载成形数值模拟 总被引:1,自引:0,他引:1
利用有限元分析软件DEFROM-3D来模拟履带板多向主动加载成形过程。通过对多向顺序加载、多向同步加载、多向分步加载三种不同方式的充型和飞边情况图、等效应力极值-时间曲线图以及上凸模载荷-行程曲线图、侧凸模载荷-行程曲线的比较,得出了多向顺序加载为最佳工艺方案。 相似文献
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Deformation behavior, temperature evolution and coupled effects have a significant influence on forming process and quality of component formed, which are very complex in forming process of aluminum alloy 7075 cross valve under multi-way loading due to the complexity of loading path and the multiplicity of associated processing parameters. A model of the process was developed under DFEORM-3D environment based on the coupled thermo-mechanical finite element method. The comparison between two process models, the conventional isothermal process model and the non-isothermal process model developed in this study, was carried out, and the results indicate that the thermal events play an important role in the aluminum alloy forming process under multi-way loading. The distributions and evolutions of the temperature field and strain filed are obtained by non-isothermal process simulation. The plastic zone and its extension in forming process of cross valve were analyzed. The results may provide guidelines for the determination of multi-way loading forming scheme and loading conditions of the forming cross valve components. 相似文献
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高贵宝 《锻压装备与制造技术》2017,52(4)
通过介绍发动机气门毛坯成形原理,分析了气门毛坯的缺陷及成因,论证了气门毛坯数字化电镦控制的气液控制系统的特点及原理。实验验证了数控系统参数优化的调整对毛坯质量的影响。 相似文献
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Hongsheng Liu Yuying Yang Zhongqi Yu Zhenzhong Sun Yongzhi Wang 《Journal of Materials Processing Technology》2009,209(14):5443-5447
To predict accurately the forming limit in sheet metal forming, the combination of FE simulation with tension tests is adopted in this paper to determine the material constants p and C in a ductile fracture criterion (DFC), which is advanced by the author. Forming limits of bore-expanding, hemispherical punch bulging and deep drawing (cylindrical, square-cup parts) are predicted by means of the DFC. Comparison of the results predicted by the DFC with experimental values shows that the precision of forming limit predicted by material constants obtained by the combination method is more accurate than that predicted by material constants obtained by the tension method, and that the critical punch stoke and the fracture initiation position in forming processes above mentioned are predicted accurately by the DFC. 相似文献