A novel impact modifier system for vinyl siding and profile substrate

The use of a newly developed ABS impact modifier in coextruded vinyl siding and window profile substrate is discussed. Considerations of toughness at room and low temperature, output, reduced lubricant levels, and weatherability of the finished siding are reviewed. Actual outdoor weathering results are presented, along with long-term heat aging tests, showing the modifier to have good property retention characteristics.     

Formulations for vinyl house siding: History,present, future

In the early 1960s, vinyl house siding was first commercialized. The colors were pastels and included white, green, yellow, and gray. All siding tended to bleach and fade (oxidize) to an extent where medium and dark colors were unacceptable, since the fading is more noticeable in deeper colors. All the early siding was made from cubes on single-screw extruders. Powder compounds were first introduced in the late 1960s, as was twin-screw extrusion. At the same time higher processing temperatures were used on, both twin- and single-screw extruders. That led to a well-fused and tougher product. Formulation changes reduced bleaching and fading and permitted such medium-depth colors as tan, gold, beige, blue, and olive. This technology allowed rapid growth in the vinyl siding industry in the late 1970s. Surface distortion (oil canning) was recognized as a potential problem with the early gray color and recognized as a major problem with dark colors; it was resolved only by understanding the fundamental principles involved. Another major problem was the fading in dark colors and here again extensive research into the principles of weathering led to the use of a thin, highly weatherable capping as a cost-effective solution. For the future, many technical developments can be expected in this rapidly growing market. However, judging by the occasional withdrawal of a formulation from the market, and by an occasional homeowner complaint, present performance in several properties must be judged as just adequate. For this market to continue its rapid growth, future performance should be better than today's. This can be accomplished without hurting economics by careful understanding of all parameters involved. Formulation changes will allow better performance. Standards must be raised to control product performance, especially surface distortion and color stability in darker colors, and to insure retention of physical properties after long-term weathering.     

Fourier transform infrared micro spectroscopy mapping. Applications to the vinyl siding industry

Fourier transform infrared (FT-IR) micro spectroscopy is a powerful analytical technique capable of yielding high quality information with a spatial resolution as low as 10 microns. When coupled with an automated mapping stage it can offer unique evaluation capabilities. This paper describes a number of applications of FT-IR micro spectroscopy mapping to the vinyl siding industry. Examples will focus on determining, in single sample mapping experiments, the compositional changes associated with capstock to substrate transition and evaluating the degradation species and level observed during weathering exposure throughout the thickness of the siding panel.     

Volatiles released during the weathering of PVC

Volatile organic compounds and organochlorine species liberated by UV exposure of poly(vinyl chloride) (PVC) siding samples have been identified and preliminary quantification made. These volatiles included those remaining in a PVC sample after weathering or laboratory UV exposure and which could be released by thermal desorption. In addition, by using a flow-through cell and granular carbon adsorbents, volatile species directly desorbed during laboratory UV exposure were measured. Total directly desorbed organochlorine compounds were about 1/20 of the weight of hydrogen chloride as measured by conductometric analysis, Quite similar products were observed from old (～1984) and current (1995) commercial siding formulations. Observed volatile compounds are proposed to come from the TiO₂-controlled photo-oxidation of both PVC and its additives such as impact modifiers.     

Fourier transform infrared micro spectroscopy mapping studies of weathered PVC capstock type formulations. II: Outdoor weathering in pennsylvania

FTIR micro spectroscopy coupled with mapping techniques is a powerful methodology to evaluate dimensionally dependent changes such as those encountered in PVC weathering processes. It is based on the complexity and specificity of the infrared spctrum and the dimensional resolution of the microscope. This paper will outline a systematic FTIR study of changes observed during outdoor photo degradation of PVC siding capstock formulations, as a function of exposure time and TiO₂ level. The results are compared with previously obtained accelerated QUV data. Profiles through the thickness dimension were analyzed to identify degradation species and depth distribution.     

The weathering of vinyl siding

This paper describes the development of numerical color hold guidelines proposed as a replacement for the visual weathering standard in the ASTM specification for vinyl siding. Data are presented that indicate that maximum weather color change occurs after 2 to 3 years with very little change thereafter. After approximately 2 to 3 years, the averaged Δ L (lightness increase) for each color was greater at 90° south exposure than at 45° south exposure and Δ L changes were lowest in Arizona, with Florida next, and highest in New Jersey and Ohio. A mechanism is proposed with supporting data that gives an explanation for the observed weathering results.     

Rigid cellular PVC—the next house siding material?

The technology for extruding rigid cellular PVC has grown substantially over the past decade. Formulation additives, tooling, and processing expertise have made possible a variety of applications—relatively complex profiles, foam-core pipe, thermoformable foam sheet, and house siding. In the U.S. market, vinyl house siding is typically a relatively thin extrusion that is folded into a final shape that resembles wood cladding in appearance. An alternative to conventional form vinyl siding could be a foam structure that is thicker and stiffer than the solid form, and with a density similar to that of wood. This paper presents several performance advantages of rigid cellular PVC cladding in comparison to the current solid product, in addition to mentioning certain limitations that exist in the foam product that is produced with the technology available today.     

Effect of iron compounds (oxide,salt, or complexes) on poly(vinyl chloride) thermal and photochemical stability

The color requirements for vinyl siding have drastically evolved over the last decade and have moved toward medium to dark colors. Therefore, manufacturers are exploring new ways to modify their formulations in order to improve weather-ability of these challenging colors. Examination of some of the PVC additives typically used in these formulations has led to some interesting revelations about the performance of iron-containing pigments, which are extensively used in darker colors. A quick weathering test was designed to evaluate the effect of iron in PVC formulations, and this test clearly demonstrates the correlation between iron content and PVC photodegradation.     

Comparison of QUV accelerated weathering to outdoor exposure for PVC compounds

Weathering characteristics of the PVC compounds used for exterior applications, such as house siding, window and door frames, must be determined in order to predict their performance in actual use. In this study color weatherability of various PVC compounds, determined in the QUV accelerated weatherometer, was compared to the outdoor exposure in Arizona, Ohio, and Florida. The effect of the compound base formulation and color on correlation of the QUV to the outdoor weathering has been also analyzed.     

Effects of natural weathering on the fire properties of intumescent fire‐retardant coatings

Fire‐retardant coatings could be one option for providing enhanced protection to buildings during a wildfire, particularly when applied to combustible siding and in under‐eave areas. Limited studies have been conducted on their effectiveness but maintaining adequate performance after weathering has been questioned. This paper reports on a study evaluating the effect of natural weathering on the performance of intumescent‐type fire‐retardant coatings. The main concerns were (a) the reduction of ignition resistance of the coating after weathering and (b) the coating might contribute as a combustible fuel and assist the fire growth after weathering. This study evaluated the performance of 3 intumescent coatings that were exposed to natural weathering conditions for up to 12 months. A bench‐scale evaluation using a cone calorimeter was used to evaluate the performance of the coatings at 3 heat flux levels (30, 50, and 70 kW/m²). Our results showed that weathering exposure reduced the effectiveness of fire protection of intumescent coatings, but the weathered coatings did not act as additional fuels. Weathering orientation showed much less effect on the performance of intumescent coatings in comparison to other parameters. There was statistical evidence that weathering duration, heat flux level, and coating type affected the combustion properties.     

Enhanced weatherability of exterior PVC building products

Poly(Vinyl) Chloride (PVC) is used extensively as a material for the growing building‐products market. The color preferences of consumers for markets such as vinyl siding have forced the industry to seriously reconsider the use of PVC especially for the medium‐to‐dark color palettes, where the performance is critical. Organotin mercaptides have always been the stabilizers of choice in the U.S. market because of their inherent outstanding heat‐stabilization properties. On the other hand, this technology is also known to be a compromise between processability and weathering characteristics. In a market that drives for excellence, all additives must be optimized to meet the final performance requirement. Organotin carboxylates and specifically maleates have long been known for excellent weathering but have not been used extensively in the industry owing to less‐than‐optimum intrinsic heat stabilization efficiency, and in some cases, troublesome lachrymatory properties. A new generation of organotin maleates has been successfully developed to address both issues. This paper describes the improved lachrymatory behavior of the new technology compared to standard organotin maleates and also shows its outstanding weathering performance in PVC capstock compared with conventional organotin mercaptide during natural aging.     

PVC wood: A new look in construction

As a result of the increasing environmental concern for forest protection, there is a rapidly growing demand for alternatives to wood products. PVC wood, which includes PVC foam and PVC/wood flour composite, shows improved performance over wood in the following properties: termite resistance, weathering aging, less moisture absorption, and ease of installation. It can be nailed, screwed, sawed, cut, and glued like wood by conventional tools without any special skills required. Although the bending strength of PVC wood is lower, it can be used for decorative applications, i.e., cornice, door, and siding.     

Real time weathering as a test for evaluating materials

Perhaps as much as 75% of the material placed on exposure in outdoor test fields or in laboratory accelerated testing devices is on test because of a specification requirement that is a part of the condition of sale. Government standards, automotive manufacturers' specifications, and many architectural guidelines are filled with directives instructing prospective suppliers to expose the candidate material to specific weather durability criteria before they submit their product for consideration or acceptance. Approximately another 15% of the materials on exposure is for product warranty. Results from exposures performed in harsh climatic environments to a known industry standard are used to back up claims of product or material durability. Finally, there is a 10% group using exposure sites and laboratory weathering machines for research and development. An ever-increasing demand for new and more durable products has made the seemingly simple task of weathering a key part of product development, quality assurance, and warranty. Even with the rapid technological improvements in field exposures, laboratory machines, test methods, and evaluation techniques there is mystery, mistrust, and misunderstanding of the weathering process. This paper discusses the reasons for and choices to be made when considering a program for assessing the ability of materials to resist degradation due to weathering.     

Superior balance of weatherability and impact performance with acrylic‐capped vinyl siding

Vinyl siding, particularly in darker colors, has to be durable and be able to retain most of its original color when exposed outdoors. As the color palette for vinyl siding has been expanding and more and more colors are being offered to the homeowner, the need exists to improve color hold. A new acrylic capstock polymer, based on core‐shell technology, which can be coextruded onto vinyl siding, has been shown to provide excellent color retention, with good processability, impact and impact retention, and suitable gloss. The properties of this new capstock polymer are compared to other choices for capping vinyl siding. J. VINYL ADDIT. TECHNOL., 13:26–30, 2007. © 2007 Society of Plastics Engineers.     

相容剂对PE基木塑挂墙板性能的影响

以木粉和废HDPE为主要原料,用挤出成型的方法制备PE基木塑挂墙板,试验研究了相容剂种类、相容剂加入量对木塑挂墙板性能的影响,通过性能测试和断面SEM分析,结果表明:添加相容剂M603的木塑挂墙板性能最好;MAPE加入量增加,弯曲强度和落锤冲击高度增加,吸水率降低,MAPE加入量8%~10%比较合适。     

Development of poly(vinyl chloride)/wood composites. A literature review

Poly(vinyl chloride)/wood fiber (flour) composites are currently experiencing a dramatic increase in use. Most of them are used to produce window/door profiles, decking, railing, and siding by using conical counterrotating intermeshing twin‐screw extruders. Heat stabilizers, processing aids, impact modifiers, lubricants, and pigments are still important for PVC/wood composite formulations. Poly[methylene(polyphenyl isocyanate)] (PMPPIC), γ‐aminopropyltriethoxysilane, maleated polypropylene (MAPP), and copper metallic complex have proved to be effective coupling agents for this composite system. Mechanical properties of PVC/wood composites can be enhanced by combining wood with mica or glass fibers to form hybrid reinforcements. Ultraviolet light resistance and weathering dimensional stabilities of PVC/wood composites are superior to those of natural wood. Density reduction can be achieved through the microcellular foaming technique by using chemical blowing agents, such as azodicarbonamide and sodium bicarbonate, or physical blowing agents, such as carbon dioxide. J. Vinyl Addit. Technol. 10:59–69, 2004. © 2004 Society of Plastics Engineers.     

Predicting heat buildup due to the sun's energy

PVC building products such as siding, windows, and roofings are exposed to the sun. Absorption of the sun's energy leads to a temperature rise, which may cause dimensional control problems, such as expansion and, in severe cases, distortion of the PVC products. The amount of heat buildup in the product depends on the color and/or pigment system of the PVC compound. Generally, the darker the color, the more the sun's energy is absorbed and the higher the temperature heat buildup. Because of the growing demand for darker colors of PVC building products, a test for measuring temperature rise to predict performance of the product in actual use is needed. A laboratory test method for predicting maximum heat buildup due to the sun is described in this paper. The effects of the sample thickness and gloss, carbon black and titanium dioxide levels, and the distance of an infrared heat source from the sample on the heat buildup are also presented in the paper.     

Materials and testing for extrusion of RPVC construction products

Rigid PVC extruded construction products take many forms. Typical are house siding, window profiles, storm doors, pipe, fencing, and various accessory items generrally used for installation. In addition to these solid products, foam or cellular rigid PVC materials are entering the marketplace as substitutes for the traditional solid materials, or allowing PVC to capture other maintenance free applications; typical forms now in use include interior molding profiles and foam core pipe. This article focuses on the formulation ingredients constituting the articles mentioned above, how they are put together and influence the manufacturing process and final product, and how they can be tested to determine fit to the application requirements.     

New developments in profile extrusion expand the applications for plastics in the building industry

The potential market for plastics in the building industry is discussed with particular emphasis on vinyls. Equipment advances for co-extrusion and complex profiles are described. The use of capstock co-extrusion is proposed as a route to dark-color weatherability of PVC siding and building products. The transfer of European technology is suggested.     

Attack of the artillery fungus on vinyl siding

The artillery fungus, Sphaerobolus stellatus, ejects dark‐colored spores for a distance of several meters. These are enclosed in an adhesive layer comprised of carotenoid pigments. On exposure to sunlight, the pigment layer resinifies and develops a strong bond to vinyl siding capstock. The damage is compounded when the homeowner removes the bonded spores abrasively, destroying the protective capstock layer. Strategies to protect vinyl siding or to defeat the microorganism are discussed. J. VINYL. ADDIT. TECHNOL., 11:63–64, 2005. © 2005 Society of Plastics Engineers