Potent inhibition of copper corrosion in neutral chloride media by novel non-toxic thiadiazole derivatives

Inhibiting effect of two novel non-toxic thiadiazole derivatives on copper were investigated in 3.5% NaCl solution using weight loss and electrochemical measurements. Presence of inhibitors and increase of concentration greatly decrease corrosion rate, parameters determined from polarization curves and EIS plots show that inhibitors decrease both cathodic and anodic current densities, suppressing charge transfer process by adsorption on copper surface. Thermodynamic calculation indicates chemisorption obeys Langmuir isotherm. Surface layers were characterized by SEM coupled with EDX. Raman micro-spectroscopy reveals that inhibitor molecules suppress copper corrosion via formation of thiadiazole–Cu complex. Relationships between inhibition efficiency and molecular orbital were also evaluated.     

Corrosion evaluation and surface characterization of the corrosion product layer formed on Cu-6Sn bronze in aqueous Na2SO4 solution

The binary bronze alloy Cu-6Sn corrosion, and formation and properties of corrosion product layer (patinas) during 12 days of exposure to 15 mM Na₂SO₄ aqueous solution were investigated by a range of diverse experimental techniques. For the reasons of comparison, some techniques were applied, in parallel, to copper. Gravimetric measurements revealed lower corrosion rates of bronze than those of copper, probably caused by the presence of tin compounds in the corrosion product layer. Cyclic voltammetry results showed that the oxidation processes on bronze are affected by the formation of tin oxide species. Electrochemical impedance spectroscopy showed that, as opposed to copper which produced only two time constants, bronze corrosion resistance was dominated by the additional high-frequency time constant representing redox processes occurring at the corrosion product surface. SEM, ATR FTIR and PIXE results suggest that Cu-6Sn bronze corrosion in 15 mM Na₂SO₄ solution was impeded by the formation of two-layered structure of corrosion products that formed due to selective dissolution of copper at the layer/solution interface, leaving the outer layer enriched in highly corrosion resistant Sn oxi/hydrohide species.     

The inhibitive effect of some bis-N,S-bidentate Schiff bases on corrosion behaviour of 304 stainless steel in hydrochloric acid solution

The inhibition effect of four new Schiff bases on the corrosion of 304 stainless steel in 1 M HCl has been studied by polarization, electrochemical impedance spectroscopy (EIS) and weight loss measurements. Polarization curves indicated that all studied Schiff bases act as mixed type (cathodic/anodic) inhibitors. The adsorption of the inhibitors was well described by the Langmuir adsorption isotherm and the adsorption isotherm parameters (K_ads, ΔG_ads) were determined at room temperature. Effect of temperature on the efficiency of the corrosion inhibition process was studied and the values of activation energy, pre-exponential factor (λ), enthalpy of activation and entropy of activation were calculated to elaborate the mechanism of corrosion inhibition. Differences in inhibition efficiency between four tested inhibitors are correlated with their chemical structures.     

Investigation of the effect of disulfiram on corrosion of mild steel in hydrochloric acid solution

The corrosion inhibition properties of disulfiram (DSR) for mild steel in HCl solution were analyzed by electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, atomic force microscopy, scanning electron microscopy and gravimetric methods. Physical adsorption is proposed for the inhibition and the process followed the Langmuir adsorption isotherm and kinetic/thermodynamic model of El-Awady et al. Constant phase elements describing the non-ideal characteristics of the electrochemical interface are introduced. The occurrence of inductive loop is also dealt with, through the introduction of an inductive element L. The use of these elements significantly improved the quality of fit of simulation to the EIS data.     

The effect of some bis-thiadiazole derivatives on the corrosion of mild steel in hydrochloric acid

The inhibition effect of bis-thiadiazole derivatives (BTDs) against the corrosion of mild steel in 1 M HCl solution was studied by weight loss, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization methods. All the BTDs exhibited >90% inhibition efficiency at concentration as low as 40 ppm. The adsorption of BTDs obeyed Langmuir adsorption isotherm. Both thermodynamic and activation parameters were calculated and discussed. Polarization curves indicate that they are mixed type of inhibitors. All the BTDs were adsorbed physically at lower concentration where as chemisorption was favoured at higher concentration.     

The role of some thiosemicarbazide derivatives as corrosion inhibitors for C-steel in acidic media

Corrosion inhibition of C-steel in 2 M HCl was investigated in the absence and presence of different concentrations of some thiosemicarbazide derivatives namely, 1-ethyl-4(2,4-dinitrophenyl) thiosemicarbazide (I), 1,4-diphenylthiosemicarbazide (II), 1-ethyl-4-phenylthiosemicarbazide (III). Weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy techniques were employed. Impedance measurements showed that the double-layer capacitance decreased and charge-transfer resistance increased with increase in the inhibitors concentration and hence increasing in inhibition efficiency. Potentiodynamic polarization study showed that all the inhibitors act as mixed-type inhibitors. Results obtained reveal that the inhibition efficiency (%IE) follows the sequence: I > II > III. The adsorption of these compounds on C-steel surface obeys Temkin’s adsorption isotherm and has a chemisorptions mechanism.     

N-Phenylcinnamimide and some of its derivatives as inhibitors for corrosion of lead in HCl solutions

The anodic and cathodic polarization behavior of lead electrode was studied galvanostatically in HCl solutions of various concentrations. Increasing the acid concentration enhances the rate of the anodic dissolution of the metal and the rate of hydrogen evolution reaction, with anodic and cathodic Tafel slopes equal to 30 and 115 ± 5 mV decade⁻¹, respectively. The effect of addition of N-phenylcinnamimide and some of its derivatives, N-(p-nitrophenyl)cinnamimide, N-(p-methylphenyl)cinnamimide, and N-(p-methoxyphenyl)cinnamimide, as inhibitors on the kinetic of the anodic and cathodic reactions of lead in 0.1 M HCl solutions was also studied. These compounds inhibit both the rate of anodic dissolution and the rate of hydrogen evolution reactions without affecting the Tafel slopes. This result indicates that the used compounds were of mixed-type. The inhibition efficiency of these additives increases in the order: N-(p-nitrophenyl)cinnamimide < N-phenylcinnamimide < N-(p-methylphenyl)cinnamimide < N-(p-methoxyphenyl)cinnamimide. The equilibrium constant and the free energy of adsorption process have been calculated and discussed.     

Classification of corrosion defects in NiAl bronze through image analysis

Corrosion surface damage in the form of pitting and micro-cracks is observed in many metals. Cracks usually initiate from the pits and grow under cyclic stresses and eventually lead to material failure. An image analysis based on wavelet transforms and fractals was used to study the corrosion morphology of nickel aluminum bronze metal under varying corrosion conditions and applied stresses. Image feature parameters were extracted and analyzed to classify the pits/cracks in the metal samples. The results obtained indicate that classification of pits/cracks is possible with image analysis and may be used for correlating service/failure conditions based on corrosion morphology.     

Benzimidazole and its derivatives as corrosion inhibitors for mild steel in 1M HCl solution

In this paper, the inhibition ability of benzimidazole and its derivatives against the corrosion of mild steel in 1M HCl solution was studied. The change of impedance parameters observed by variation of inhibitors concentration within the range of 50-250 ppm was an indication of their adsorption. The thermodynamic adsorption parameters proposed that these inhibitors retard both cathodic and anodic processes through physical adsorption and blocking the active corrosion sites. The adsorption of these compounds obeyed the Langmuir’s adsorption isotherm. The inhibition efficiency was increased with inhibitor concentration in the order of 2-mercaptobenzimidazole > 2-methylbenzimidazole > benzimidazole, which is in accordance with the variation of apparent activation energy of corrosion.     

Electrochemical behaviour of some transition metal acetylacetonate complexes as corrosion inhibitors for mild steel

Corrosion inhibition of some metal acetylacetonate complexes including Co(acac)₂, Cu(acac)₂, Mn(acac)₂ and Zn(acac)₂ was evaluated using electrochemical impedance spectroscopy (EIS) in 3.5% NaCl for mild steel. The results were compared to zinc potassium chromate (ZPC) solution in 3.5% NaCl. Corrosion inhibition of these metal complexes followed the order: ZPC > Co(acac)₂ > Zn(acac)₂ > Mn(acac)₂ while Cu(acac)₂ displayed corrosion catalytic activity. Solutions containing metal acetylacetonate complexes had an increase in pH compared to Blank and ZPC solutions, which indicated partial dissociation of ligand and metallic cations. However, after 24-h contact with the mild steel samples the solutions pH were dropped which implied decrease of the complex concentration in the test solutions. SEM images showed no detectable deposited film on the surface exposed Co(acac)₂ solution while EDX analysis revealed precipitation of a layer containing 4.14% Co. SEM-EDX results for samples immersed in Zn(acac)₂ and Mn(acac)₂ solution showed precipitation of Zn and Na components and Mn complex on the surface, respectively.     

Corrosion inhibition of mild steel in acidic solution by some oxo-triazole derivatives

The oxo-triazole derivative (DTP) was synthesized and its inhibiting action on the corrosion of mild steel in sulphuric acid was investigated by means of weight loss, potentiodynamic polarization, EIS and SEM. The results revealed that DTP was an excellent inhibitor and the inhibition efficiencies obtained from weight loss experiment and electrochemical experiment were in good agreement. Potentiodynamic polarization studies clearly revealed that DTP acted essentially as the mixed-type inhibitor. Thermodynamic and kinetic parameters were obtained from weight loss of the different experimental temperatures, which suggested that at different temperatures (298–333 K) the adsorption of DTP on metal surface obeyed Langmuir adsorption isotherm model.     

Inhibitory effect of some amino acids on corrosion of Pb-Ca-Sn alloy in sulfuric acid solution

The present article describes the inhibition effect of amino acids cysteine (Cys), methionine (Met) and alanine (Ala), towards the corrosion of lead-alloy (Pb-Ca-Sn) in H₂SO₄ solution by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), weight loss measurement and scanning electron microscopy (SEM) methods. The influence of inhibitor concentration, temperature and time on inhibitory behavior of the amino acids was investigated. The corrosion data including corrosion current density (I_corr), corrosion potential (E_corr) and charge transfer resistance (R_ct) were determined from Tafel plots and EIS. Recording impedance spectra showed that the charge transfer resistance is increased by increasing adsorption time. The SEM micrographs revealed that the corroded surface area is decreased in the presence of amino acids. Meanwhile, the inhibition efficiency (IE) was found to be depending on the type of amino acid and its concentration. The IE for 0.1 M Cys in 0.5 M H₂SO₄ is greater than 96%. Adsorption isotherms were fitted by Langmuir isotherm.     

Electrochemical and quantum chemical studies of some indole derivatives as corrosion inhibitors for C38 steel in molar hydrochloric acid

A comparative study of 9H-pyrido[3,4-b]indole (norharmane) and 1-methyl-9H-pyrido[3,4-b]indole (harmane) as inhibitors for C38 steel corrosion in 1 M HCl solution at 25 °C was carried out. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques were applied to study the metal corrosion behavior in the absence and presence of different concentrations of these inhibitors. The OCP as a function of time were also established. Cathodic and anodic polarization curves show that norharmane and harmane are a mixed-type inhibitors. Adsorption of indole derivatives on the C38 steel surface, in 1 M HCl solution, follows the Langmuir adsorption isotherm model. The values were calculated and discussed. The potential of zero charge (PZC) of the C38 steel in inhibited solution was studied by the EIS method, and a mechanism for the adsorption process was proposed. Raman spectroscopy confirmed that indole molecules strongly adsorbed onto the steel surface. The electronic properties of indole derivates, obtained using the AM1 semi-empirical quantum chemical approach, were correlated with their experimental efficiencies using the linear resistance model (LR).     

Influence of water chemistry on the corrosion mechanism of a zirconium-niobium alloy in simulated light water reactor coolant conditions

The oxidation of the zirconium alloy E110 inf simulated nuclear power plant coolant at 310 °C is characterised using in situ Electrochemical Impedance Spectroscopy (EIS) and ex-situ microscopic observations. EIS data have been fitted to a transfer function derived from the Mixed Conduction Model. The kinetic parameters characterising the oxidation process - interfacial rate constant of oxidation, diffusion coefficient of oxygen vacancies, and field strength in the inner layer - have been estimated. The dependence of their values on LiOH/KOH/NaF content are discussed in terms of an enhanced rate of dissolution of the barrier layer at higher level of alkali and fluoride.     

Electrochemical and quantum chemical studies of 3,4-dihydropyrimidin-2(1H)-ones as corrosion inhibitors for mild steel in hydrochloric acid solution

The inhibition effect of 3,4-dihydropyrimidin-2(1H)-ones (DHPMs) on the corrosion of mild steel in hydrochloric acid medium has been investigated using weight loss measurements, electrochemical impedance spectroscopy, potentiodynamic polarization and quantum chemical study. Among the compounds studied, DHPM-3 exhibited the best inhibition efficiency η (%) 99% at 10 mg L⁻¹ at 308 K. Polarization measurements indicate that all the examined compounds are of mixed-type inhibitor. The adsorption of studied compounds obeyed the Langmuir’s adsorption isotherm. The electronic properties obtained using quantum chemical approach, were correlated with the experimental inhibition efficiencies.     

Three pyrazine derivatives as corrosion inhibitors for steel in 1.0 M H2SO4 solution

The inhibition effect of three pyrazine derivatives of 2-methylpyrazine (MP), 2-aminopyrazine (AP) and 2-amino-5-bromopyrazine (ABP) on the corrosion of cold rolled steel (CRS) in 1.0 M H₂SO₄ solution was studied by weight loss, potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS) methods. The results show that all pyrazine compounds are good inhibitors, and inhibition efficiency follows the order: ABP > AP > MP. The adsorption of each inhibitor on CRS surface obeys Langmuir adsorption isotherm. For all these pyrazine derivatives, they act as mixed-type inhibitors. The probable inhibitive mechanism is proposed from the viewpoint of adsorption theory.     

Effectiveness of some diquaternary ammonium surfactants as corrosion inhibitors for carbon steel in 0.5 M HCl solution

Four Gemini surfactants were synthesized and characterized using elemental analysis, FTIR and ¹H NMR spectroscopy. The synthesized compounds were evaluated as corrosion inhibitors for carbon steel in 0.5 M HCl solution. The inhibition efficiencies of the tested inhibitors were depended on the hydrophobic chain length and the used doses of the inhibitors. The polarization measurements showed that these inhibitors are acting as mixed inhibitors for both anodic and cathodic reactions. The results showed that the inhibition efficiencies were increased by increasing the inhibitor doses and the hydrophobic chain length and reached the maximum at 500 ppm by weight for stearyl derivative. The efficiencies obtained from the impedance measurements were in good agreement with those obtained from the gravimetrical and polarization techniques which prove the validity of these tolls in the measurements of the tested inhibitors.     

A mechanism of interaction of copper with a deoxygenated neutral aqueous solution

The electrochemical behaviour of Cu exposed to deoxygenated borate buffer for 330 h was characterised by chronopotentiometry, voltammetry, electrochemical impedance spectroscopy and cupric ion-selective electrode measurements. The results were interpreted by a quantitative kinetic model of the copper/electrolyte interface featuring two adsorbed intermediates produced by interaction of Cu with adsorbed water and electrochemical reduction of soluble divalent copper. The model reproduces successfully both the current vs. potential curve and the electrochemical impedance spectra around the open-circuit potential. On the basis of the experimental and calculation results, tentative conclusions for the interplay between hydrogen generation and copper corrosion are drawn.     

A study on new benzotriazole derivatives as inhibitors on copper corrosion in ground water

The corrosion inhibition properties of newly synthesized 1-(2-pyrrole carbonyl)-benzotriazole (PCBT) and 1-(2-thienyl carbonyl)-benzotriazole (TCBT) in combination with the non-ionic surfactant Triton X-100 (TX-100) on metallic copper were studied in ground water environment and the results were compared with benzotriazole (BTA). Various electrochemical studies such as open circuit potential (OCP), potentiodynamic polarization, ac impedance and cyclic voltammetric (CV) were made. Surface analytical techniques like FT-IR and XRD were also performed. The results indicated that PCBT is a better corrosion inhibitor for copper and the formulation consisting of PCBT and TX-100 offered improved inhibition efficiency (IE) in a synergistic manner.     

Corrosion inhibition of mild steel in hydrochloric acid solution by some double Schiff bases

The inhibition effect of four double Schiff bases on the corrosion of mild steel in 2 M HCl has been studied by polarization, electrochemical impedance spectroscopy (EIS) and weight loss measurements. The inhibitors were adsorbed on the steel surface according to the Langmuir adsorption isotherm model. From the adsorption isotherm, some thermodynamic data for the adsorption process were calculated and discussed. Kinetic parameters activation such as E_a, ΔH∗, ΔS∗ were evaluated from the effect of temperature on corrosion and inhibition processes. Quantum chemical calculations have been performed and several quantum chemical indices were calculated and correlated with the corresponding inhibition efficiencies.