Potent inhibition of copper corrosion in neutral chloride media by novel non-toxic thiadiazole derivatives

Inhibiting effect of two novel non-toxic thiadiazole derivatives on copper were investigated in 3.5% NaCl solution using weight loss and electrochemical measurements. Presence of inhibitors and increase of concentration greatly decrease corrosion rate, parameters determined from polarization curves and EIS plots show that inhibitors decrease both cathodic and anodic current densities, suppressing charge transfer process by adsorption on copper surface. Thermodynamic calculation indicates chemisorption obeys Langmuir isotherm. Surface layers were characterized by SEM coupled with EDX. Raman micro-spectroscopy reveals that inhibitor molecules suppress copper corrosion via formation of thiadiazole–Cu complex. Relationships between inhibition efficiency and molecular orbital were also evaluated.     

Corrosion evaluation and surface characterization of the corrosion product layer formed on Cu-6Sn bronze in aqueous Na2SO4 solution

The binary bronze alloy Cu-6Sn corrosion, and formation and properties of corrosion product layer (patinas) during 12 days of exposure to 15 mM Na₂SO₄ aqueous solution were investigated by a range of diverse experimental techniques. For the reasons of comparison, some techniques were applied, in parallel, to copper. Gravimetric measurements revealed lower corrosion rates of bronze than those of copper, probably caused by the presence of tin compounds in the corrosion product layer. Cyclic voltammetry results showed that the oxidation processes on bronze are affected by the formation of tin oxide species. Electrochemical impedance spectroscopy showed that, as opposed to copper which produced only two time constants, bronze corrosion resistance was dominated by the additional high-frequency time constant representing redox processes occurring at the corrosion product surface. SEM, ATR FTIR and PIXE results suggest that Cu-6Sn bronze corrosion in 15 mM Na₂SO₄ solution was impeded by the formation of two-layered structure of corrosion products that formed due to selective dissolution of copper at the layer/solution interface, leaving the outer layer enriched in highly corrosion resistant Sn oxi/hydrohide species.     

The inhibitive effect of some bis-N,S-bidentate Schiff bases on corrosion behaviour of 304 stainless steel in hydrochloric acid solution

The inhibition effect of four new Schiff bases on the corrosion of 304 stainless steel in 1 M HCl has been studied by polarization, electrochemical impedance spectroscopy (EIS) and weight loss measurements. Polarization curves indicated that all studied Schiff bases act as mixed type (cathodic/anodic) inhibitors. The adsorption of the inhibitors was well described by the Langmuir adsorption isotherm and the adsorption isotherm parameters (K_ads, ΔG_ads) were determined at room temperature. Effect of temperature on the efficiency of the corrosion inhibition process was studied and the values of activation energy, pre-exponential factor (λ), enthalpy of activation and entropy of activation were calculated to elaborate the mechanism of corrosion inhibition. Differences in inhibition efficiency between four tested inhibitors are correlated with their chemical structures.     

Study of thioureas derivatives synthesized from a green route as corrosion inhibitors for mild steel in HCl solution

The behaviour of 1,3-dibenzylthiourea (DBTU) and 1-benzyl-3-diisopropylthiourea (DPTU) have been investigated as carbon steel corrosion inhibitors in HCl solution by weight loss measurements, potentiodynamic polarization curves, electrochemical impedance and scanning electron microscopy analysis. Quantum chemical calculation was applied to correlate electronic structure parameters of thiourea derivatives with their inhibition performances. DPTU results were slightly superior to those obtained in the presence of DBTU, showing that the replacement of one benzyl group for two isopropyl groups enhances the inhibitory properties. The 1,3-dibenzylurea derivative has also been studied in order to assess the importance of the sulphur atom to the inhibitory effect.     

Investigation of the effect of disulfiram on corrosion of mild steel in hydrochloric acid solution

The corrosion inhibition properties of disulfiram (DSR) for mild steel in HCl solution were analyzed by electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, atomic force microscopy, scanning electron microscopy and gravimetric methods. Physical adsorption is proposed for the inhibition and the process followed the Langmuir adsorption isotherm and kinetic/thermodynamic model of El-Awady et al. Constant phase elements describing the non-ideal characteristics of the electrochemical interface are introduced. The occurrence of inductive loop is also dealt with, through the introduction of an inductive element L. The use of these elements significantly improved the quality of fit of simulation to the EIS data.     

The effect of some bis-thiadiazole derivatives on the corrosion of mild steel in hydrochloric acid

The inhibition effect of bis-thiadiazole derivatives (BTDs) against the corrosion of mild steel in 1 M HCl solution was studied by weight loss, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization methods. All the BTDs exhibited >90% inhibition efficiency at concentration as low as 40 ppm. The adsorption of BTDs obeyed Langmuir adsorption isotherm. Both thermodynamic and activation parameters were calculated and discussed. Polarization curves indicate that they are mixed type of inhibitors. All the BTDs were adsorbed physically at lower concentration where as chemisorption was favoured at higher concentration.     

The role of some thiosemicarbazide derivatives as corrosion inhibitors for C-steel in acidic media

Corrosion inhibition of C-steel in 2 M HCl was investigated in the absence and presence of different concentrations of some thiosemicarbazide derivatives namely, 1-ethyl-4(2,4-dinitrophenyl) thiosemicarbazide (I), 1,4-diphenylthiosemicarbazide (II), 1-ethyl-4-phenylthiosemicarbazide (III). Weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy techniques were employed. Impedance measurements showed that the double-layer capacitance decreased and charge-transfer resistance increased with increase in the inhibitors concentration and hence increasing in inhibition efficiency. Potentiodynamic polarization study showed that all the inhibitors act as mixed-type inhibitors. Results obtained reveal that the inhibition efficiency (%IE) follows the sequence: I > II > III. The adsorption of these compounds on C-steel surface obeys Temkin’s adsorption isotherm and has a chemisorptions mechanism.     

N-Phenylcinnamimide and some of its derivatives as inhibitors for corrosion of lead in HCl solutions

The anodic and cathodic polarization behavior of lead electrode was studied galvanostatically in HCl solutions of various concentrations. Increasing the acid concentration enhances the rate of the anodic dissolution of the metal and the rate of hydrogen evolution reaction, with anodic and cathodic Tafel slopes equal to 30 and 115 ± 5 mV decade⁻¹, respectively. The effect of addition of N-phenylcinnamimide and some of its derivatives, N-(p-nitrophenyl)cinnamimide, N-(p-methylphenyl)cinnamimide, and N-(p-methoxyphenyl)cinnamimide, as inhibitors on the kinetic of the anodic and cathodic reactions of lead in 0.1 M HCl solutions was also studied. These compounds inhibit both the rate of anodic dissolution and the rate of hydrogen evolution reactions without affecting the Tafel slopes. This result indicates that the used compounds were of mixed-type. The inhibition efficiency of these additives increases in the order: N-(p-nitrophenyl)cinnamimide < N-phenylcinnamimide < N-(p-methylphenyl)cinnamimide < N-(p-methoxyphenyl)cinnamimide. The equilibrium constant and the free energy of adsorption process have been calculated and discussed.     

Benzimidazole and its derivatives as corrosion inhibitors for mild steel in 1M HCl solution

In this paper, the inhibition ability of benzimidazole and its derivatives against the corrosion of mild steel in 1M HCl solution was studied. The change of impedance parameters observed by variation of inhibitors concentration within the range of 50-250 ppm was an indication of their adsorption. The thermodynamic adsorption parameters proposed that these inhibitors retard both cathodic and anodic processes through physical adsorption and blocking the active corrosion sites. The adsorption of these compounds obeyed the Langmuir’s adsorption isotherm. The inhibition efficiency was increased with inhibitor concentration in the order of 2-mercaptobenzimidazole > 2-methylbenzimidazole > benzimidazole, which is in accordance with the variation of apparent activation energy of corrosion.     

Two pyrazine derivatives as inhibitors of the cold rolled steel corrosion in hydrochloric acid solution

The inhibition effect of two pyrazine derivatives of 2-aminopyrazine (AP) and 2-amino-5-bromopyrazine (ABP) on the corrosion of cold rolled steel (CRS) in 1.0 M hydrochloric acid (HCl) was studied by weight loss, potentiodynamic polarization curves, and electrochemical impedance spectroscopy (EIS) methods. The results show that both AP and ABP are good inhibitors, and inhibition efficiency follows the order: ABP > AP. The adsorption of each inhibitor on CRS surface obeys Langmuir adsorption isotherm. Potentiodynamic polarization curves show that two pyrazine derivatives act as mixed-type inhibitors. EIS spectra exhibit one capacitive loop and confirm the inhibitive ability.     

Classification of corrosion defects in NiAl bronze through image analysis

Corrosion surface damage in the form of pitting and micro-cracks is observed in many metals. Cracks usually initiate from the pits and grow under cyclic stresses and eventually lead to material failure. An image analysis based on wavelet transforms and fractals was used to study the corrosion morphology of nickel aluminum bronze metal under varying corrosion conditions and applied stresses. Image feature parameters were extracted and analyzed to classify the pits/cracks in the metal samples. The results obtained indicate that classification of pits/cracks is possible with image analysis and may be used for correlating service/failure conditions based on corrosion morphology.     

Electrochemical behaviour of some transition metal acetylacetonate complexes as corrosion inhibitors for mild steel

Corrosion inhibition of some metal acetylacetonate complexes including Co(acac)₂, Cu(acac)₂, Mn(acac)₂ and Zn(acac)₂ was evaluated using electrochemical impedance spectroscopy (EIS) in 3.5% NaCl for mild steel. The results were compared to zinc potassium chromate (ZPC) solution in 3.5% NaCl. Corrosion inhibition of these metal complexes followed the order: ZPC > Co(acac)₂ > Zn(acac)₂ > Mn(acac)₂ while Cu(acac)₂ displayed corrosion catalytic activity. Solutions containing metal acetylacetonate complexes had an increase in pH compared to Blank and ZPC solutions, which indicated partial dissociation of ligand and metallic cations. However, after 24-h contact with the mild steel samples the solutions pH were dropped which implied decrease of the complex concentration in the test solutions. SEM images showed no detectable deposited film on the surface exposed Co(acac)₂ solution while EDX analysis revealed precipitation of a layer containing 4.14% Co. SEM-EDX results for samples immersed in Zn(acac)₂ and Mn(acac)₂ solution showed precipitation of Zn and Na components and Mn complex on the surface, respectively.     

Corrosion inhibition of mild steel in acidic solution by some oxo-triazole derivatives

The oxo-triazole derivative (DTP) was synthesized and its inhibiting action on the corrosion of mild steel in sulphuric acid was investigated by means of weight loss, potentiodynamic polarization, EIS and SEM. The results revealed that DTP was an excellent inhibitor and the inhibition efficiencies obtained from weight loss experiment and electrochemical experiment were in good agreement. Potentiodynamic polarization studies clearly revealed that DTP acted essentially as the mixed-type inhibitor. Thermodynamic and kinetic parameters were obtained from weight loss of the different experimental temperatures, which suggested that at different temperatures (298–333 K) the adsorption of DTP on metal surface obeyed Langmuir adsorption isotherm model.     

The behaviour of praseodymium 4-hydroxycinnamate as an inhibitor for carbon dioxide corrosion and oxygen corrosion of steel in NaCl solutions

Praseodymium 4-hydroxycinnamate (Pr(4OHCin)₃) was investigated as a novel corrosion inhibitor for steel in NaCl solutions, and found to be effective at inhibiting corrosion in both CO₂-containing and naturally-aerated systems. Surface analysis results suggest that the corrosion inhibition ability of Pr(4OHCin)₃ in the naturally-aerated corrosion system could be attributed to the formation of a continuous protective film. For the CO₂-containing system, the corrosion inhibition efficiency of Pr(4OHCin)₃ was predominantly because of formation of protective inhibiting deposits at the active electrochemical corrosion sites, in addition to a thinner surface film deposit.     

Novel dispersed magnetite core–shell nanogel polymers as corrosion inhibitors for carbon steel in acidic medium

Novel core–shell preparing poly(2-acrylamido-2-methylpropane sulfonic acid) (PAMPS) and copolymers with acrylic acid (AA) or acrylamide (AM) magnetic nanogels with controllable particle size produced via free aqueous polymerization at room temperature have been developed for the first time. The crosslinking polymerization was carried out in the presence of N,N′-methylenebisacrylamide (MBA) as a crosslinker, N,N,N′,N′-tetramethylethylenediamine (TEMED) and potassium peroxydisulfate (KPS) as redox initiator system. The structure and morphology of the magnetic nanogels were characterized by Fourier transform infrared spectroscopy (FTIR), transmission and scanning electron microscopy (TEM and SEM). The effectiveness of the synthesized compounds as corrosion inhibitors for carbon steel in 1 M HCl was investigated by various electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results showed enhancement in inhibition efficiencies with increasing the inhibitor concentrations and temperatures. The results showed the nanogel particles act as mixed inhibitors. Adsorption of nanogel particles was found to fit the Langmuir isotherm and was chemisorption.     

Inhibitory effect of some amino acids on corrosion of Pb-Ca-Sn alloy in sulfuric acid solution

The present article describes the inhibition effect of amino acids cysteine (Cys), methionine (Met) and alanine (Ala), towards the corrosion of lead-alloy (Pb-Ca-Sn) in H₂SO₄ solution by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), weight loss measurement and scanning electron microscopy (SEM) methods. The influence of inhibitor concentration, temperature and time on inhibitory behavior of the amino acids was investigated. The corrosion data including corrosion current density (I_corr), corrosion potential (E_corr) and charge transfer resistance (R_ct) were determined from Tafel plots and EIS. Recording impedance spectra showed that the charge transfer resistance is increased by increasing adsorption time. The SEM micrographs revealed that the corroded surface area is decreased in the presence of amino acids. Meanwhile, the inhibition efficiency (IE) was found to be depending on the type of amino acid and its concentration. The IE for 0.1 M Cys in 0.5 M H₂SO₄ is greater than 96%. Adsorption isotherms were fitted by Langmuir isotherm.     

Electrochemical and quantum chemical studies of some indole derivatives as corrosion inhibitors for C38 steel in molar hydrochloric acid

A comparative study of 9H-pyrido[3,4-b]indole (norharmane) and 1-methyl-9H-pyrido[3,4-b]indole (harmane) as inhibitors for C38 steel corrosion in 1 M HCl solution at 25 °C was carried out. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques were applied to study the metal corrosion behavior in the absence and presence of different concentrations of these inhibitors. The OCP as a function of time were also established. Cathodic and anodic polarization curves show that norharmane and harmane are a mixed-type inhibitors. Adsorption of indole derivatives on the C38 steel surface, in 1 M HCl solution, follows the Langmuir adsorption isotherm model. The values were calculated and discussed. The potential of zero charge (PZC) of the C38 steel in inhibited solution was studied by the EIS method, and a mechanism for the adsorption process was proposed. Raman spectroscopy confirmed that indole molecules strongly adsorbed onto the steel surface. The electronic properties of indole derivates, obtained using the AM1 semi-empirical quantum chemical approach, were correlated with their experimental efficiencies using the linear resistance model (LR).     

Influence of water chemistry on the corrosion mechanism of a zirconium-niobium alloy in simulated light water reactor coolant conditions

The oxidation of the zirconium alloy E110 inf simulated nuclear power plant coolant at 310 °C is characterised using in situ Electrochemical Impedance Spectroscopy (EIS) and ex-situ microscopic observations. EIS data have been fitted to a transfer function derived from the Mixed Conduction Model. The kinetic parameters characterising the oxidation process - interfacial rate constant of oxidation, diffusion coefficient of oxygen vacancies, and field strength in the inner layer - have been estimated. The dependence of their values on LiOH/KOH/NaF content are discussed in terms of an enhanced rate of dissolution of the barrier layer at higher level of alkali and fluoride.     

Sodium phthalamates as corrosion inhibitors for carbon steel in aqueous hydrochloric acid solution

Three compounds of N-alkyl-sodium phthalamates were synthesized and tested as corrosion inhibitors for carbon steel in 0.5 M aqueous hydrochloric acid. Tests showed that inhibitor efficiencies were related to aliphatic chain length and dependent on concentration. N-1-n-tetradecyl-sodium phthalamate displayed moderate efficiency against uniform corrosion, 42–86% at 25 °C and 25–60% at 40 °C. Tests indicated that compounds behave as mixed type inhibitors where molecular adsorption on steel followed Langmuir isotherm, whereas thermodynamic suggested that a physisorption process occurred. XPS analysis confirmed film formation on surface, where Fe⁺² complexes and Fe⁺² chelates with phthalamates prevented steel from further corrosion.     

A study on new benzotriazole derivatives as inhibitors on copper corrosion in ground water

The corrosion inhibition properties of newly synthesized 1-(2-pyrrole carbonyl)-benzotriazole (PCBT) and 1-(2-thienyl carbonyl)-benzotriazole (TCBT) in combination with the non-ionic surfactant Triton X-100 (TX-100) on metallic copper were studied in ground water environment and the results were compared with benzotriazole (BTA). Various electrochemical studies such as open circuit potential (OCP), potentiodynamic polarization, ac impedance and cyclic voltammetric (CV) were made. Surface analytical techniques like FT-IR and XRD were also performed. The results indicated that PCBT is a better corrosion inhibitor for copper and the formulation consisting of PCBT and TX-100 offered improved inhibition efficiency (IE) in a synergistic manner.