Corrosion inhibition by anionic surfactants of AA2198 Li-containing aluminium alloy in chloride solutions

This paper evaluates the inhibiting action of some anionic surfactants towards AA2198 corrosion in NaCl solutions; the effect of surfactant concentration in relation to chloride amount was determined.On separate electrodes, polarization curves were recorded after 1, 24 and 168 h immersion in the aggressive media, while EIS technique continuously monitored the alloy corrosion process.In general, these substances stifled both the cathodic and anodic processes and noticeably shifted the pitting potential (breakdown potential, E_BR) in the positive direction. The most efficient compounds were N-lauroylsarcosine sodium salt and sodium dodecyl-benzenesulfonate, able to withstand the effects of 0.1 M Cl⁻.     

Corrosion behaviour of AZ31B magnesium alloy in NaCl solutions saturated with CO2

Corrosion behaviour of AZ31B magnesium alloy in different concentrations of NaCl solution saturated with CO₂ was studied by electrochemical techniques, Fourier transform infrared spectroscopy, scanning electron microscopy and energy dispersive X-ray. The corrosion rate increases with increasing NaCl concentration both in the presence and absence of CO₂. The corrosion rate in NaCl solution saturated with CO₂ is bigger than that in single NaCl solution. The inhibitive effect of CO₂ is also observed with immersion time increased in NaCl solution saturated with CO₂, showing that CO₂ reduces the average corrosion rate due to the formation of insoluble products.     

Corrosion inhibition of mild steel in sodium chloride solution by some zinc complexes

The corrosion inhibitive effect of zinc acetate, zinc acetylacetonate and zinc gluconate on the mild steel immersed in 3.5% NaCl solution was evaluated by electrochemical impedance spectroscopy (EIS). The results revealed superiority of zinc gluconate whilst zinc acetate showed inferior corrosion inhibition. The surface of the samples exposed to the inhibited solutions was analyzed using XRD and SEM techniques. The pH measurement of the test solutions before and after corrosion, also before and after addition of Fe⁺² and Fe⁺³ revealed that the superior inhibition of zinc gluconate is related to formation of insoluble corrosion products on the mild steel surface.     

Study of the corrosion inhibition effect of sodium silicate on AZ91D magnesium alloy

The poor corrosion resistance of magnesium alloys is a major impediment to their applications in many fields. In this paper, sodium silicate as a corrosion inhibitor is studied on the inhibition effect of AZ91D magnesium alloy. From the results of the corrosion tests, sodium silicate could effectively improve the corrosion resistance of alloy at the optimum concentration 10 mmol/L, while the pH value range from 10.5 to 12.5 is preferable. The corrosion inhibition mechanism of the protective layers is also discussed. These results can provide a guide for the protection of magnesium alloy in the cooling water systems, etc.     

Corrosion inhibition of Armco iron by 2-mercaptobenzimidazole in sodium chloride 3% media

The effect of 2-mercaptobenzimidazole (2MBI) on the corrosion of Armco iron in NaCl media has been investigated in relation to the concentration of the inhibitor by various corrosion monitoring techniques. Surface morphology was studied by scanning electron microscopy (SEM). Results obtained revealed that 2MBI is a good anodic inhibitor. The addition of increasing concentrations of 2MBI moves the corrosion potential towards positive values and reduces the corrosion rate. EIS results show that the changes in the impedance parameters (R_t and C_dl) with concentrations of 2MBI is indicative of the adsorption of these molecules leading to the formation of a protective layer on iron surface. The adsorption of this compound is also found to obey Langmuir’s adsorption isotherm in NaCl.     

Corrosion inhibition of tin, indium and tin-indium alloys by adenine or adenosine in hydrochloric acid solution

The influence of the concentration of adenine (AD), adenosine (ADS) on the electrochemical corrosion behavior of tin, indium and tin-indium alloys in 0.5 M HCl solution at different temperatures was studied. The investigation involved potentiodynamic cathodic polarization and extrapolation of cathodic and anodic Tafel lines techniques. The inhibition efficiency (IE%) increases with an increase in the concentration of adenine or adenosine of all investigated electrodes. The inhibition process was attributed to the formation of adsorbed film on the surfaces of the electrodes that protects the surface against corrosive agent. The data exhibited that the inhibition efficiency slightly decreases with increasing temperature.Frumkin adsorption isotherm fits well the experimental data. The plots of ln K vs. 1/T in the presence of the two studied inhibitors showed linear behavior. The standard enthalpy, , entropy, and free energy changes of adsorption were evaluated; the calculated values of and were negative while those for were positive. Mainly, all the above results are suggestive of physisorption of the inhibitor molecules on the surfaces of the investigated electrodes.     

Effect of cobalt on the corrosion resistance of low alloy steel in sulfuric acid solution

This study examines the effect of cobalt addition on the corrosion resistance of low alloy steel in a 10 wt.% sulfuric acid solution at room temperature. All specimens show passive behaviors over the potential range, 0.5–1.55 V_SCE, and the passive current density decreased with increasing Co addition. The Co-containing steels also show higher polarization resistance and lower corrosion rate. The beneficial effect of Co is attributed to the formation of a uniform and continuous rust layer due to an interaction between Co and other elements such as Fe, O and S.     

Effect of magnesium hydride on the corrosion behavior of an AZ91 magnesium alloy in sodium chloride solution

The effect of magnesium hydride on the corrosion behavior of an as-cast AZ91 alloy in 3.5 wt.% NaCl solution was investigated using gas collection method and potentiostatic test. The Pourbaix diagram of Mg–H₂O system was built using thermodynamic calculation. It was possible that magnesium hydride could form in the whole pH range in theory. The experimental results showed that at cathodic region, magnesium hydride formed on surface, which was the controlling process for the corrosion behavior of AZ91 alloy; at anodic region and free corrosion potential, magnesium hydride model and partially protective film model, monovalent magnesium ion model and particle undermining model were responsible for the corrosion process of AZ91 alloy.     

Inhibition of brass corrosion in sodium chloride solutions by self-assembled silane films

Self-assembled monolayers (SAMs) of 3-mercaptopropyltrimethoxysilane (PropS-SH), dodecyltrimethoxysilane (DTMS), 3-aminopropyl(trimethoxy)silane (APS), and chloropropyl(trimethoxy)silane (CPTMS) were investigated to evaluate the influence of the silane molecule structure towards brass corrosion protection. The results indicated that SAMs of PropS-SH, CPTMS and DTMS inhibited the corrosion of brass in 0.2 M NaCl showing a mixed type behavior, while APS was not a good inhibitor. The inhibitive action of the PropS-SH and DTMS can be explained by chemisorption which obeys the Langmuir adsorption isotherm. The thiolate bond allows a better anchorage of the silane layer to the brass surface than the oxane bond.     

Effect of fluid hydrodynamics on flow-assisted corrosion of aluminum alloy in ethylene glycol–water solution studied by a microelectrode technique

Aluminum (Al) alloy microelectrodes were designed and installed in an impingement jet system to investigate the effect of fluid hydrodynamics on Al alloy corrosion in a flowing ethylene glycol–water solution by electrochemical measurements and computational fluid dynamics simulation. Results demonstrate that fluid hydrodynamics, in particular, the fluid flow velocity and shear stress, play an essential role in corrosion of Al alloy. The microelectrode located at the center of the sample holder is associated with the most stable state, while the one at the edge of the holder has the most active state. The electrochemical activity of the Al alloy microelectrode, indicated by the anodic dissolution current density, is directly related to the velocity of fluid flow and the shear stress.     

Corrosion inhibition of aluminum alloy AA 2014 by rare earth chlorides

The effect of LaCl₃ and CeCl₃ inhibitor additions in 3.5% NaCl solution on the corrosion behaviour of aluminum alloy AA2014 has been investigated. Four different concentrations (250, 500, 750 and 1000 ppm) of LaCl₃ and CeCl₃ were studied. The polarization resistance increased significantly and the corrosion rate decreased by an order of magnitude with the addition of 1000 ppm of LaCl₃ and CeCl₃, with maximum decrease noticed for CeCl₃. EIS studies showed that there was a significant increase in overall resistance after addition of 1000 ppm LaCl₃ and CeCl₃, when compared to the case without inhibitor. The double layer resistance and film resistance increased after inhibitor addition. Scanning electron microscopy confirmed formation of precipitates of oxide/hydroxide of lanthanum and cerium on cathodic intermetallic sites, which reduced the overall corrosion rate.     

Effect of niobium on the corrosion behaviour of low alloy steel in sulfuric acid solution

This study examines the effect of niobium (Nb) addition on the electrochemical properties of low alloy steel using electrochemical techniques in a 10 wt.% sulfuric acid solution as well as surface analysis techniques. The potentiodynamic test reveals the passive behaviour of all specimens and a decrease in the passive currents with increasing Nb content. Electrochemical impedance spectroscopy (EIS) shows that the Nb-containing steels have higher passive and charge transfer resistance than the control samples. These results suggest that the interaction of elements improves the corrosion resistance of low alloy steel due to the formation of Nb, C, S, P, and Fe products on the surface.     

Synergistic corrosion inhibition study of Armco iron in sodium chloride by piperidin-1-yl-phosphonic acid-Zn system

Electrochemical techniques, weight loss method and surface analysis were used to study the synergistic inhibition offered by Zn²⁺ and piperidin-1-yl-phosphonic acid (PPA) to the corrosion of Armco iron in 3% chloride solution. It is observed that the combination between PPA and Zn²⁺ shows excellent inhibition efficiency. The potentiodynamic polarization curves reveal that 5 × 10⁻³ mol l⁻¹ of PPA has only 76.7% inhibition efficiency whereas the mixture containing 5 × 10⁻³ mol l⁻¹ PPA -20%Zn²⁺ has 90.2% inhibition efficiency. This suggests that a synergistic effect exists between Zn²⁺ and PPA. The Fourier transform infrared (FTIR) spectrum of the film formed on iron indicates phosphonates zinc salt formation. A suitable mechanism of corrosion inhibition is proposed based on the results obtained. The surface film analysis showed that in the absence of Zn²⁺, the protective film consists of Fe²⁺-PPA complex formed on the anodic sites of the metal surface, whereas in the presence of Zn²⁺, the protective film consists of Fe²⁺-PPA complex and Zn(OH)₂.     

Corrosion behavior of nickel alloyed and austempered ductile irons in 3.5% sodium chloride

In this study, the nickel alloying and austempering effects on corrosion behavior of ductile irons were investigated. The microstructure of austempered ductile iron (ADI) was analyzed by XRD, and the polarization corrosion tests were conducted using 3.5 wt.% NaCl solution. The results showed Ni-alloyed as-cast has less nodule counts than the unalloyed one; therefore, the former is more corrosion resistant than the latter. For the ADI, the nickel addition increases the retained austenite content, resulting in having better corrosion inhibition than the unalloyed ADI. Comparatively, the order of corrosion resistance in 3.5 wt.% NaCl solution is as follows: 4%Ni-ADI > ADI > 4%Ni-DI > DI.     

The inhibition activity of ascorbic acid towards corrosion of steel in alkaline media containing chloride ions

The activity of ascorbic acid towards steel corrosion in saturated Ca(OH)₂ solution containing chloride ions was investigated in this study. Concentration and time dependence of the protective properties of the passive film were acquired by electrochemical impedance spectroscopy. The best inhibitive performance, i.e. the longest pitting initiation time was obtained in the presence of 10⁻³ M ascorbic acid, while both lower and higher concentrations showed shortening of the pitting-free period. The overall behaviour of ascorbic acid was attributed to its ability to form chelates of various solubility having various metal/ligand ratios and oxidation states of the chelated iron. The assumption of ascorbic acid assisted reductive dissolution of the passive layer at higher inhibitor concentrations was confirmed by cyclic voltammetry and ATR FTIR spectroscopy. It is proposed that the overall inhibitive effect at lower concentrations is due to the formation of insoluble surface chelates and the effective blocking of the Cl⁻ adsorption at the surface of passive film. A pronounced inhibitive effect observed after the pitting had initiated was ascribed to the formation of a resistive film at the pitted area.     

Synergistic inhibition effect of rare earth cerium(IV) ion and sodium oleate on the corrosion of cold rolled steel in phosphoric acid solution

The synergistic inhibition effect of rare earth cerium(IV) ion (Ce⁴⁺) and sodium oleate (SO) on the corrosion of cold rolled steel (CRS) in 3.0 M phosphoric acid (H₃PO₄) has been investigated by weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscope (SEM) methods. The results reveal that SO has a moderate inhibitive effect and its adsorption obeys Temkin adsorption isotherm. Ce⁴⁺ has a poor effect. However, incorporation of Ce⁴⁺ with SO improves the inhibition performance significantly, and exhibits synergistic inhibition effect. SO acts as a cathodic inhibitor, while SO/Ce⁴⁺ mixture acts as a mixed-type inhibitor.     

Corrosion of friction stir welded magnesium alloy AM50

The microstructure of a friction stir welded magnesium alloy AM50 was examined by means of optical light microscopy. The chemical composition, particularly the iron content, and morphology of the oxide film were analyzed and discerned via auger electron spectroscopy (AES) and X-ray photoelectron spectroscopy (XPS). Corrosion behaviour of the welds and base materials were investigated by virtue of neutral salt spray tests and potentiodynamic polarization measurements in conventional cells and in a mini cell. The results demonstrate that minor increases in iron concentration as might be speculated to occur as a consequence of tool/work piece interaction during the welding process on the corrosion resistance of the weld can be ignored. The corrosion morphology was predominantly influenced by the distribution of the Mg₁₇Al₁₂ phase. Here, it was also found that the corrosion resistance of the friction stir weld varied in response to changes in the joint microstructure.     

Potent inhibition of copper corrosion in neutral chloride media by novel non-toxic thiadiazole derivatives

Inhibiting effect of two novel non-toxic thiadiazole derivatives on copper were investigated in 3.5% NaCl solution using weight loss and electrochemical measurements. Presence of inhibitors and increase of concentration greatly decrease corrosion rate, parameters determined from polarization curves and EIS plots show that inhibitors decrease both cathodic and anodic current densities, suppressing charge transfer process by adsorption on copper surface. Thermodynamic calculation indicates chemisorption obeys Langmuir isotherm. Surface layers were characterized by SEM coupled with EDX. Raman micro-spectroscopy reveals that inhibitor molecules suppress copper corrosion via formation of thiadiazole–Cu complex. Relationships between inhibition efficiency and molecular orbital were also evaluated.     

Nitrotetrazolium blue chloride as a novel corrosion inhibitor of steel in sulfuric acid solution

The inhibition effect of nitrotetrazolium blue chloride (NTBC) on the corrosion of cold rolled steel (CRS) in 0.5 M H₂SO₄ was investigated by weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods. The results show that NTBC is a good inhibitor, and the adsorption of NTBC on CRS surface obeys Langmuir adsorption isotherm. Polarization curves show that NTBC acts as a mixed-type inhibitor. EIS spectra consist of large capacitive loop at high frequencies followed by a small inductive one at low frequency values, and charge transfer resistance increases with the inhibitor concentration.     

Inhibitory effect of some amino acids on corrosion of Pb-Ca-Sn alloy in sulfuric acid solution

The present article describes the inhibition effect of amino acids cysteine (Cys), methionine (Met) and alanine (Ala), towards the corrosion of lead-alloy (Pb-Ca-Sn) in H₂SO₄ solution by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), weight loss measurement and scanning electron microscopy (SEM) methods. The influence of inhibitor concentration, temperature and time on inhibitory behavior of the amino acids was investigated. The corrosion data including corrosion current density (I_corr), corrosion potential (E_corr) and charge transfer resistance (R_ct) were determined from Tafel plots and EIS. Recording impedance spectra showed that the charge transfer resistance is increased by increasing adsorption time. The SEM micrographs revealed that the corroded surface area is decreased in the presence of amino acids. Meanwhile, the inhibition efficiency (IE) was found to be depending on the type of amino acid and its concentration. The IE for 0.1 M Cys in 0.5 M H₂SO₄ is greater than 96%. Adsorption isotherms were fitted by Langmuir isotherm.