Effect of cobalt on the corrosion resistance of low alloy steel in sulfuric acid solution

This study examines the effect of cobalt addition on the corrosion resistance of low alloy steel in a 10 wt.% sulfuric acid solution at room temperature. All specimens show passive behaviors over the potential range, 0.5–1.55 V_SCE, and the passive current density decreased with increasing Co addition. The Co-containing steels also show higher polarization resistance and lower corrosion rate. The beneficial effect of Co is attributed to the formation of a uniform and continuous rust layer due to an interaction between Co and other elements such as Fe, O and S.     

Effect of niobium on the corrosion behaviour of low alloy steel in sulfuric acid solution

This study examines the effect of niobium (Nb) addition on the electrochemical properties of low alloy steel using electrochemical techniques in a 10 wt.% sulfuric acid solution as well as surface analysis techniques. The potentiodynamic test reveals the passive behaviour of all specimens and a decrease in the passive currents with increasing Nb content. Electrochemical impedance spectroscopy (EIS) shows that the Nb-containing steels have higher passive and charge transfer resistance than the control samples. These results suggest that the interaction of elements improves the corrosion resistance of low alloy steel due to the formation of Nb, C, S, P, and Fe products on the surface.     

A study of the inhibition of iron corrosion in HCl solutions by some amino acids

The performance of three selected amino acids, namely alanine (Ala), cysteine (Cys) and S-methyl cysteine (S-MCys) as safe corrosion inhibitors for iron in aerated stagnant 1.0 M HCl solutions was evaluated by Tafel polarization and impedance measurements. Results indicate that Ala acts mainly as a cathodic inhibitor, while Cys and S-MCys function as mixed-type inhibitors. Cys, which contains a mercapto group in its molecular structure, was the most effective among the inhibitors tested, while Ala was less effective than S-MCys. The low inhibition efficiency recorded for S-MCys compared with that of Cys was attributed to steric effects caused by the substituent methyl on the mercapto group. Electrochemical frequency modulation (EFM) technique and inductively coupled plasma atomic emission spectrometry (ICP-AES), were also applied to make accurate determination of corrosion rates. Validation of the Tafel extrapolation method for measuring corrosion rates was tested. Rates of corrosion rates (in μm y⁻¹) obtained from Tafel extrapolation method are in good agreement with those measured using EFM and ICP methods. Some theoretical studies, including molecular dynamics (MD) and density functional theory (DFT), were also employed to establish the correlation between the structure (molecular and electronic) of the three tested inhibitors and the inhibition efficiency. Adsorption via hydrogen bonding was discussed here based on some theoretical studies. Experimental and theoretical results were in good agreement.     

The investigation of synergistic inhibition effect of rhodanine and iodide ion on the corrosion of copper in sulphuric acid solution

The synergistic inhibition effect of rhodanine (Rdn) and iodide ion on the corrosion of copper in 0.5 M H₂SO₄ solution was studied using electrochemical techniques. The surface morphologies of the substrates were examined by scanning electron microscopy (SEM). Elemental analysis of electrode surface exposed to test solution was determined by energy dispersive X-ray spectroscopy (EDX). It was found that Rdn provided satisfactory inhibition on the corrosion of copper. Moreover, its inhibition efficiency further increased in the presence of iodide ions due to synergistic effect. Finally, a mechanism of inhibition is proposed and discussed.     

Nitrotetrazolium blue chloride as a novel corrosion inhibitor of steel in sulfuric acid solution

The inhibition effect of nitrotetrazolium blue chloride (NTBC) on the corrosion of cold rolled steel (CRS) in 0.5 M H₂SO₄ was investigated by weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods. The results show that NTBC is a good inhibitor, and the adsorption of NTBC on CRS surface obeys Langmuir adsorption isotherm. Polarization curves show that NTBC acts as a mixed-type inhibitor. EIS spectra consist of large capacitive loop at high frequencies followed by a small inductive one at low frequency values, and charge transfer resistance increases with the inhibitor concentration.     

Inhibition effects of some Schiff’s bases on the corrosion of mild steel in hydrochloric acid solution

The corrosion inhibition effect of 4-{[(1Z)-(2-chloroquinolin-3-yl)methylene]amino} phenol (CAP), N-[(1Z)-(2-chloroquinolin-yl)methylene]-N-(4-methoxyphenyl)amine (CMPA) and N-[(1E)-(2-chloroquinolin-3-yl)methylene]-N-(4-nitrophenyl)amine (CNPA) on mild steel in 1.0 M HCl has been investigated using mass loss, polarization and electrochemical impedance techniques at 300 K. The inhibition efficiencies increased with increase in inhibitors concentration. Polarization studies showed that the inhibitors are of predominantly cathodic character. Among the three compounds studied, CAP exhibited the best performance giving more than 97% IE. Some samples of mild steel were examined by SEM. All the inhibitors were found to adsorb on the mild steel surface according to the Langmuir adsorption isotherm.     

Electrochemical and quantum chemical studies of 3,4-dihydropyrimidin-2(1H)-ones as corrosion inhibitors for mild steel in hydrochloric acid solution

The inhibition effect of 3,4-dihydropyrimidin-2(1H)-ones (DHPMs) on the corrosion of mild steel in hydrochloric acid medium has been investigated using weight loss measurements, electrochemical impedance spectroscopy, potentiodynamic polarization and quantum chemical study. Among the compounds studied, DHPM-3 exhibited the best inhibition efficiency η (%) 99% at 10 mg L⁻¹ at 308 K. Polarization measurements indicate that all the examined compounds are of mixed-type inhibitor. The adsorption of studied compounds obeyed the Langmuir’s adsorption isotherm. The electronic properties obtained using quantum chemical approach, were correlated with the experimental inhibition efficiencies.     

Synergistic inhibition effect of rare earth cerium(IV) ion and sodium oleate on the corrosion of cold rolled steel in phosphoric acid solution

The synergistic inhibition effect of rare earth cerium(IV) ion (Ce⁴⁺) and sodium oleate (SO) on the corrosion of cold rolled steel (CRS) in 3.0 M phosphoric acid (H₃PO₄) has been investigated by weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscope (SEM) methods. The results reveal that SO has a moderate inhibitive effect and its adsorption obeys Temkin adsorption isotherm. Ce⁴⁺ has a poor effect. However, incorporation of Ce⁴⁺ with SO improves the inhibition performance significantly, and exhibits synergistic inhibition effect. SO acts as a cathodic inhibitor, while SO/Ce⁴⁺ mixture acts as a mixed-type inhibitor.     

Blue tetrazolium as a novel corrosion inhibitor for cold rolled steel in hydrochloric acid solution

The inhibition effect of blue tetrazolium (BT) on the corrosion of cold rolled steel (CRS) in 1.0 M HCl solution at 20 °C was investigated by weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM) methods. The results show that BT is a very good inhibitor, and the adsorption of BT on CRS surface obeys Langmuir adsorption isotherm. Polarization curves reveal that BT acts as a mixed-type inhibitor. EIS spectra exhibit one capacitive loop and confirm the inhibitive ability. The inhibition action of BT is also evidenced by SEM images.     

The effect of some bis-thiadiazole derivatives on the corrosion of mild steel in hydrochloric acid

The inhibition effect of bis-thiadiazole derivatives (BTDs) against the corrosion of mild steel in 1 M HCl solution was studied by weight loss, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization methods. All the BTDs exhibited >90% inhibition efficiency at concentration as low as 40 ppm. The adsorption of BTDs obeyed Langmuir adsorption isotherm. Both thermodynamic and activation parameters were calculated and discussed. Polarization curves indicate that they are mixed type of inhibitors. All the BTDs were adsorbed physically at lower concentration where as chemisorption was favoured at higher concentration.     

Inhibition effect of methyl violet on the corrosion of cold rolled steel in 1.0 M HCl solution

The inhibition effect of methyl violet (MV) on the corrosion of cold rolled steel (CRS) in 1.0 M HCl solution at 20-50 °C was studied by weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM) methods. The results show that MV is an excellent inhibitor even with very low concentration, and the adsorption of MV on CRS surface obeys Langmuir adsorption isotherm. Potentiodynamic polarization curves reveal that MV behaves as a mixed-type inhibitor. EIS spectra exhibit one capacitive loop and confirm the inhibitive ability. The inhibition action of MV is also evidenced by SEM.     

Study of thioureas derivatives synthesized from a green route as corrosion inhibitors for mild steel in HCl solution

The behaviour of 1,3-dibenzylthiourea (DBTU) and 1-benzyl-3-diisopropylthiourea (DPTU) have been investigated as carbon steel corrosion inhibitors in HCl solution by weight loss measurements, potentiodynamic polarization curves, electrochemical impedance and scanning electron microscopy analysis. Quantum chemical calculation was applied to correlate electronic structure parameters of thiourea derivatives with their inhibition performances. DPTU results were slightly superior to those obtained in the presence of DBTU, showing that the replacement of one benzyl group for two isopropyl groups enhances the inhibitory properties. The 1,3-dibenzylurea derivative has also been studied in order to assess the importance of the sulphur atom to the inhibitory effect.     

Inhibition of the corrosion of steel in hydrochloric acid solution by some organic molecules containing the methylthiophenyl moiety

The corrosion inhibition effect of 2-[4-(methylthio) phenyl] acetohydrazide (HYD), 2-{[4-(methylthio) phenyl] acetyl} hydrazinecarbothioamide (TAD) and 5-[4-(methylthio) benzyl]-4H-1,2,4-triazole-3-thiol (TRD) on steel in 1.0 M HCl was investigated by mass loss and electrochemical methods. The effect of concentration, temperature and immersion time was studied. The results indicated that the compounds are efficient, mixed type and pursue Flory–Huggins adsorption isotherm. The inhibition efficiency at lower concentration of inhibitor decreased with temperature while at higher concentration, it is retained and the calculated free energy attributes this to comprehensive adsorption. The efficiency stands in the order TRD > TAD > HYD and is confirmed by the Quantum studies.     

Tryptamine as a corrosion inhibitor of mild steel in hydrochloric acid solution

The inhibitor effect of tryptamine on the corrosion of mild steel in 0.5 M hydrochloric acid at 30 °C was investigated using linear polarization, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The inhibition efficiency increases with an increase in concentration of tryptamine. At 500 ppm tryptamine the inhibition efficiency calculated by these techniques is around 97%. Cathodic and anodic polarization curves of mild steel in the presence of different concentrations of tryptamine at 30 °C reveal that it is a mixed type inhibitor. Tryptamine follows Langmuir adsorption with adsorption free energy of −35.07 kJ mol⁻¹.     

Electrochemical and quantum chemical studies of some azomethine compounds as corrosion inhibitors for mild steel in 1 M hydrochloric acid

The corrosion inhibition effect of new azomethine compounds: PhNNC (COCH₃)NC₆H₄Y {Y = OCH₃ (SB₁), CH₃ (SB₂), H (SB₃), Br (SB₄) and Y = Cl (SB₅)} on mild steel in 1 M HCl, was investigated using potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and quantum chemistry analysis. It has been found that the inhibition efficiency increased with increasing inhibitor concentration. The polarization curves showed that these Schiff bases function as mixed inhibitors. The adsorption of studied compounds on mild steel surface was found to follow the Langmuir isotherm. Molecular modeling was used to correlate corrosion inhibition properties and calculated quantum chemical parameters.     

Electrochemical investigation and modeling of corrosion inhibition of aluminum in molar nitric acid using some sulphur-containing amines

Chemical and electrochemical measurements incorporated with quantum chemical calculations and molecular dynamics simulations were used to study the corrosion inhibition characteristics of some thiosemicarbazone derivatives on the inhibition of aluminum corrosion in 1.0 M HNO₃. Polarization curves demonstrated that the thiosemicarbazone derivatives were of mixed-type inhibitors. EIS plots indicated that the addition of thiosemicarbazone derivatives increases the charge-transfer resistance of the corrosion process, and hence the inhibition performance. The molecular dynamics simulation results show that the three thiosemicarbazone derivatives can adsorb on the A₂O₃ (1 1 1) surface through the sulphur and nitrogen atoms as well as π-electrons in the pyridyl structure.     

Experimental and theoretical studies of thiazoles as corrosion inhibitors for mild steel in sulphuric acid solution

The inhibition effects of 2-amino-5-mercapto-1,3,4-thiadiazole (2A5MT) and 2-mercaptothiazoline (2MT) on mild steel corrosion in 1.0 M H₂SO₄ were studied with potentiodynamic polarization, linear polarization resistance and electrochemical impedance spectroscopy techniques. It was shown that both 2A5MT and 2MT act as good corrosion inhibitors for mild steel protection. The high inhibition efficiencies were attributed to the simple blocking effect by adsorption of inhibitor molecules on the steel surface. The effects of the presence of extra NH₂ group and N atom in 2A5MT on the ability to act as corrosion inhibitors were investigated by theoretical calculations.     

Effect of 4-(N,N-diethylamino)benzaldehyde thiosemicarbazone on the corrosion of aged 18 Ni 250 grade maraging steel in phosphoric acid solution

4-(N,N-diethylamino)benzaldehyde thiosemicarbazone (DEABT) was studied for its corrosion inhibition property on the corrosion of aged 18 Ni 250 grade maraging steel in 0.67 M phosphoric acid at 30–50 °C by potentiodynamic polarization, EIS and weight loss techniques. Inhibition efficiency of DEABT was found to increase with the increase in DEABT concentration and decrease with the increase in temperature. The activation energy E_a and other thermodynamic parameters (Δ, Δ, Δ) have been evaluated and discussed. The adsorption of DEABT on aged maraging steel surface obeys the Langmuir adsorption isotherm model and the inhibitor showed mixed type inhibition behavior.     

Carbon steel corrosion inhibition in hydrochloric acid solution using a reduced Schiff base of ethylenediamine

The behavior of the Schiff base N,N′-bis(salicylidene)-1,2-ethylenediamine (Salen), its reduced form (N,N′-bis(2-hydroxybenzyl)-1,2-ethylenediamine) and a mixture of its preceding molecules, ethylenediamine and salicylaldehyde, as carbon steel corrosion inhibitors in 1 mol L⁻¹ HCl solution was studied by corrosion potential measurements, potentiodynamic polarization curves, electrochemical impedance spectroscopy and spectrophotometry measurements. The experimental results showed that the reduced Salen presented the highest efficiency among the inhibitors studied. The results obtained in the presence of Salen were similar to those obtained in the presence of the salicylaldehyde and ethylenediamine mixture, showing that in acid medium the Salen molecule undergoes hydrolysis, regenerating its precursor molecules.