In-situ polymerization of n-butyl acrylate in poly(vinyl chloride)

The in situ polymerization of n-butyl acrylate with poly(vinyl chloride) has been studied. Butyl acrylate was polymerized using a peroxydicarbonate initiator and a thiol chain transfer agent in the presence of poly (vinyl chloride) beads suspended in water. The products were examined, after pressing into sheets, for optical clarity and by dynamic mechanical analysis. It was found that if 10% butyl acrylate was peesent in the mixture homogeneous blends were formed but if 15% or more butyl acrylate was present two phase mixtures were formed. If homogeneous blends prepared as above were reswollen in butyl acrylate, and the latter then polymerized, homogeneous blends containing more poly(butyl acrylate) could be prepared. The interaction parameters between both poly(vinyl chloride' and poly(butyl acrylate) and butyl acrylate were estimated by inverse gas chromatography. Using these and an estimate of the polymer/polymer interaction parameter the three component phase diagram could be qualitatively explained.     

ARGET ATRP法合成聚氯乙烯接枝丙烯酸丁酯共聚物

以不稳定氯含量高的聚氯乙烯（U-PVC）和氯乙烯-溴代异丁酸烯丙酯共聚物（PVC-co-ABrMP）为大分子引发剂,使用电子转移催化再生原子转移自由基聚合（ARGET ATRP）进行丙烯酸丁酯（BA）的溶液接枝共聚。在固定CuCl₂：三（2-吡啶甲基）胺：辛酸亚锡（摩尔比）时,当CuCl₂用量（相对于氯乙烯链节数）小于0.1%时,BA转化率随CuCl₂用量增加而明显增加;辛酸亚锡与CuCl₂摩尔比大于50时,辛酸亚锡用量对聚合速率的影响较小;相同催化体系用量下,采用PVC-co-ABrMP为引发剂,可获得更高的BA转化率。通过PVC-co-ABrMP酯基水解得到PBA支链,其分子量分布指数为1.29,符合“活性”自由基聚合的特征。接枝PBA对PVC有明显的内增塑效果,PBA摩尔分数为32.75%的PVC-g-BA的玻璃化温度为8.34℃。     

Modification of poly(vinyl chloride) by IPN formation with poly(ethyl acrylate)

Semi‐1 and semi‐2 interpenetrating polymer networks (IPNs) of poly(vinyl chloride) (PVC) and in situ formed poly(ethyl acrylate) (PEA) have been synthesized using diallyl phthalate and ethylene glycol dimethacrylate as the crosslinkers of PVC and PEA, respectively. These two types of IPNs have been compared with respect to their physical, mechanical, and thermal properties and an endeavor has been made to find a correlation of these properties with the morphology generated in these systems. The semi‐1 IPNs displayed a decrease in their tensile strength and modulus while in contrast; the semi‐2 IPNs exhibited a marginal increase with increasing crosslinked PEA incorporation. The semi‐1 and semi‐2 IPNs containing 10 and 30 wt % of PEA displayed a two‐stage degradation typical of PVC in their thermogravimetric and DSC studies while confirming the increased stability of the samples with higher percentages of PEA. The softening characteristics as detected by the extent of penetration of the thermomechanical probe as has been detected by thermomechanical analysis are in conformity with their mechanicals. The biphasic cocontinuous systems as explicit from the morphological studies reveal fibrillar characteristics in both the systems. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Miscibility of segmented polyurethane/poly(vinyl chloride) blends

Miscibilities of segmented polyurethanes (SPUs) and poly(vinyl chloride) (PVC) or functionalized poly(vinyl chloride) (FPVC) were studied with dynamic mechanical analysis, differential scanning calorimetry, and X‐ray diffraction. Mechanical properties of the blends were also studied with tensile measurements. The miscibility of the blends depended greatly on the hard‐segment content of SPU and the existence of the functional groups. The combination of SPU with a low hard‐segment content and PVC with functional groups made the blend system miscible. Moreover, controlling the blend composition of SPU/FPVC allowed us to modify the mechanical properties of SPU, where the elongation at break was multiplied without a significant change in its tensile strength. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 3022–3029, 2001     

The miscibility of polyacrylates and polymethacrylates with PVC: In situ polymerization and the miscibility of poly(methyl acrylate) and poly(ethyl acrylate) with PVC

The in situ polymerization of vinyl chloride with various polyacrylates and polymethacrylates has been studied. The products were examined by dynamic mechanical analysis. Poly(methyl acrylate) and poly(ethyl acrylate) had previously produced two-phase blends with poly(vinyl chloride) (PVC) by solvent casting, but poly(ethyl acrylate) was shown to be miscible with PVC when blends were produced by in situ polymerization. Poly(methyl acrylate) and poly(octyl acrylate) were found to be immiscible with PVC whereas other polyacrylates and polymethacrylates with intermediate ester group concentrations were found to be miscible, confirming previous studies. The glass transition temperatures of the blends were measured and the deviations from the expected mean of the two base polymers were calculated as an indication of the strength of interaction between the polymers. The polymers having intermediate ester group concentrations showed the strongest interactions and the results correlated well with previously measured interaction parameters.     

Modification of the mechanical and thermal properties of PVC by semi IPN formation with poly(butyl acrylate)

Semi1 and semi2 interpenetrating polymer networks of poly(vinyl chloride) PVC and in situ formed poly(butyl acrylate) (PBA) have been synthesized and characterized using diallyl phthalate (DAP) and ethylene glycol dimethacrylate (EGDM) as the crosslinkers of PVC and PBA, respectively. These two types of IPNs have been compared with respect to their mechanical and thermal properties. The semi1 IPNs displayed a decrease in their mechanical parameters and the physical properties as well, while in contrast, the semi2 IPNs exhibited a marginal increase in the corresponding values when compared to the crosslinked PVC in the case of semi1 IPN and linear PVC in case of semi2 IPN. The representative samples of semi1 and semi2 IPNs revealed a two‐stage‐degradation typical of PVC while confirming the increased stability of the samples with higher onset temperature of degradation. The softening characteristics as detected by thermomechanical analysis are in conformity with their mechanicals. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Studies of polyester/chlorinated poly(vinyl chloride) blends

Chlorinated poly(vinyl chloride) (CPVC) was solution blended with poly(caprolactone) (PCL), poly(hexamethylene sebacate) (PHMS), poly(α-methyl-α-n-propyl-β-propiolactone) (PMPPL), poly(valerolactone) (PVL), poly(ethylene adipate), poly(ethylene succinate) and poly(β-propiolactone). From calorimetric glass transition temperature (T_g) measurements, it is concluded that CPVC is miscible with polyesters having a CH₂/COO ratio larger than three (PCL, PHMS, PMPPL and PVL). The Gordon-Taylor k parameter was also calculated and found equal to 1.0 and 0.56 for PCL/CPVC and PHMS/CPVC blends, respectively. From these values, it is concluded that CPVC gives a stronger interaction with polyesters than poly(vinyl chloride) due to its larger chlorine content.     

The influence of poly(vinyl alcohol) suspending agents on suspension poly(vinyl chloride) morphology

The requirements for PVC suspension resin have changed considerably in the last few years, so much so that few companies have products on their ranges that are more than 4 or 5 years old. The suspending agent has a crucial influence on the morphology of the resin, so the changes in resin characteristics have largely been achieved by changes in the suspending agent systems. After a brief review of the mechanism of PVC suspension polymerisation, the properties of polymers made using PVOH suspending agents are related to changes in the latter. The effect of variations in PVAc degree of hydrolysis and viscosity are related to changes in surface tension. Methods of achieving higher porosity by using low hydrolysis co-suspending agents are described. It is shown that higher bulk densities can be achieved by delayed addition of the PVOH. Levels of conjugated unsaturation and copolymer distributions are also shown to have important influences.     

氯乙烯-丙烯酸丁酯-甲基丙烯酸甲酯三元共聚物的研究

讨论了氯乙烯 丙烯酸丁酯 甲基丙烯酸甲酯三元共聚物 3种共聚单体的投料比、反应温度、引发剂用量对共聚物树脂性能的影响。所得共聚树脂加工成片后 ,测量其各种物理性能 ,结果显示出低温韧性和抗冲击性等有了明显提高。     

Study of the solvent effect on miscibility between poly(vinyl chloride) and poly(methyl methacrylate) in the solution state – viscometric measurements

In this work, the solvent effect on the miscibility between poly(vinyl chloride) (PVC) and poly(methyl methacrylate) (PMMA) in ternary polymer solutions was examined by the viscometric method. In these systems, we could understand that the used solvents, tetrahydrofuran (THF) or N,N‐dimethylformamide (DMF), mainly affect the interaction between PVC and PMMA, while prompting various miscible properties. In PVC/PMMA/THF solution, THF is a near θ‐solvent and a poor solvent for PVC and PMMA, respectively. The mixing of the tighter PMMA coils and more extended PVC coils in THF may cause the sea–island heterogeneous structure below the weight fraction of PMMA in the polymer mixture w_PMMA = 0.7, resulting in immiscible PVC/PMMA mixtures. At w_PMMA ≥ 0.7, the PVC/PMMA mixtures are relatively miscible, giving homogeneous polymer solutions. It means that the miscibility between PVC and PMMA depends on the composition of polymer mixture. However, due to the similar affinity of DMF to PVC and PMMA, PVC/PMMA/DMF solutions exhibit high miscibility between PVC and PMMA at about w_PMMA = 0.5. © 2000 Society of Chemical Industry     

Effects of the reinforcement and toughening of acrylate resin/CaCO3 nanoparticles on rigid poly(vinyl chloride)

Novel composite particles based on nanoscale calcium carbonate (nano‐CaCO₃) as the core and polyacrylates as the shell were first synthesized by in situ encapsulating emulsion polymerization in the presence of the fresh slush pulp of calcium carbonate (CaCO₃) nanoparticles. Subsequently, these modified nanoparticles were compounded with rigid poly(vinyl chloride) (RPVC) to prepare RPVC/CaCO₃ nanocomposites. At the same time, the effects of the reinforcement and toughening of these modified nanoparticles on RPVC were investigated, and the synergistic effect of modified nanoparticles with chlorinated polyethylene (CPE) was also studied. The results showed that in the presence of nano‐CaCO₃ particles, the in situ emulsion polymerization of acrylates was carried out smoothly, and polyacrylates successfully encapsulated on the surface of nano‐CaCO₃ to prepare the modified nanoparticles, breaking down nano‐CaCO₃ particle agglomerates, improving their dispersion in the matrix, and also increasing the particle–matrix interfacial adhesion. Thus, the effects of the reinforcement and toughening of these modified nanoparticles on RPVC were very significant, and the cooperative effect of the nanoparticles with CPE occurred in the united modification system. Scanning electron microscopy analyses indicated that large‐fiber drawing and network morphologies coexisted in the system of joint modification of nanoparticles with CPE. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3940–3949, 2007     

Iodination of plasticized poly(vinyl chloride) in aqueous media via phase transfer catalysis

Nucleophilic substitution of chlorine on plasticized poly(vinyl chloride) (PVC) was carried out using potassium iodide (KI) in the presence of a phase transfer catalyst (PTC) in aqueous media. Iodination was confirmed using energy dispersive X‐ray analysis (EDAX). The extent of iodination was studied with respect to time, temperature, concentration of the reactants, as well as different PTCs. Among the different PTCs examined, tetrabutylammonium bromide (TBAB) and tetrabutylammonium hydrogen sulfate (TBAH) were found to be highly efficient for the reaction. About 25% increase in weight was observed for PVC sheets iodinated under optimal reaction conditions. The thermal stability of the modified PVC was found to be impaired upon iodination. The iodinated PVC released iodide ions when kept in distilled water, as evidenced by UV spectroscopy. Sustained release of iodide ion in distilled water was followed up for about 30 days. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 493–499, 2002; DOI 10.1002/app.10176     

Internal plasticization of poly(vinyl chloride) by grafting acrylate copolymers via copper-mediated atom transfer radical polymerization

Internal plasticization of poly(vinyl chloride) (PVC) was achieved in one-step using copper-mediated atom transfer radical polymerization to graft different ratios of random n-butyl acrylate and 2–2-(2-ethoxyethoxy)ethyl acrylate copolymers from defect sites on the PVC chain. Five graft polymers were made with different ratios of poly(butyl acrylate) (PBA) and poly(2–2-(2-ethoxyethoxy)ethyl acrylate) (P2EEA); the glass transition temperatures (T_g) of functionalized PVC polymers range from − 25 to − 50°C. Single T_g values were observed for all polymers, indicating good compatibility between PVC and grafted chains, with no evidence of microphase separation. Plasticization efficiency is higher for polyether P2EEA moieties compared with PBA components. The resultant PVC graft copolymers are thermally more stable compared to unmodified PVC. Increasing the reaction scale from 2 to 14 g produces consistent and reproducible results, suggesting this method could be applicable on an industrial scale.     

Preparation of poly(tert‐butyl acrylate)‐poly(acrylic acid) amphiphilic copolymers via radiation‐induced reversible addition–fragmentation chain transfer mediated polymerization of tert‐butyl acrylate

Poly(tert‐butyl acrylate) (PtBA) is a versatile hydrophobic macromolecule usually preferred in the development of new materials for a host of applications. PtBA homopolymers with well‐defined structure and controlled molecular weight in a wide range were successfully synthesized via radiation‐induced reversible addition–fragmentation chain transfer (RAFT) polymerization in the presence of a trithiocarbonate type RAFT agent. The polymerization of tBA was performed under ⁶⁰Co γ‐irradiation in the presence of 2‐(dodecylthiocarbonothioylthio)‐2‐methylpropionic acid (DDMAT) as the RAFT agent in toluene at room temperature with three [tBA]/[DDMAT] ratios (400, 600 and 1000) and different irradiation times. Radiation‐induced polymerization of tBA displayed controlled free radical polymerization characteristics: a narrow molecular weight distribution (M_w/M_n ~ 1.1), pseudo first order kinetics and controlled molecular weights. The system followed the RAFT polymerization mechanism even at very low amounts of RAFT agent ([tBA]/[DDMAT] = 1000), and molecular weights up to 113 900 with narrow dispersity (Ð =1.06) were obtained. PtBA was further hydrolysed into different amphiphilic PtBA‐co‐poly(acrylic acid) (PAA) copolymers by low (27.5%) and high (77.3%) degrees of hydrolysis. The pH sensitivity of the two copolymers was investigated by dynamic light scattering at pH 2 and pH 9 (above and below the pK_a value of PAA) and their hydrodynamic diameters and zeta potential values were determined. © 2020 Society of Chemical Industry     

Compatibility of poly(vinyl chloride) with epoxidized copolymers of butadiene-styrene

The compatibility of poly(vinyl chloride) (PVC) with epoxidized styrene-butadiene copolymers is examined at different levels of epoxidation. The copolymers modified were a random (SBR) containing 45 wt% styrene and a triblock (SBS) with 30 wt% bound styrene. Blends were examined in the complete composition range and the approximate levels of epoxidation to ensure blend miscibility were determined. Epoxidized SBS (ESBS) was more effective in miscibility compared with ESBR requiring a lesser degree of epoxidation (43 versus 46 mol%). Tensile properties of the ESBS/PVC blends showed the efficiency of ESBS as a polymeric plasticizer even at levels of epoxidation (ca. 35 mol%) where immiscibility sets in.     

Grafting of styrene onto poly(butyl acrylate) in emulsion

The effect of time, temperature, the concentration of initiator and emulsifier, and the ratio of starting polymer to monomer on the degree of conversion (MC) of styrene and the grafting efficiency (GE) of polystyrene has been investigated. The reaction was initiated with potassium persulphate. It has been found that the degree of conversion of styrene and the grafting efficiency change in opposite directions when plotted as functions of the reaction parameters studied. The graft copolymerization is assisted by short reaction times and weight ratios of poly(butyl acrylate) to styrene greater than unity. The results obtained suggest that higher grafting efficiencies are obtained when the concentration of emulsifier is below its c.m.c. (critical micellar concentration) value. When using two different anionic emulsifiers it has been observed that the effect of initiator concentration on the degree of conversion of styrene and the grafting efficiency is complicated. Both the quantities studied (MC and GE) exhibit extrema in the range of initiator concentration studied (3.7?33.3 × 10^?5 mol dm^?3 of H₂O). No meaningful effect of temperature in the range 60°–90°C or that of dodecyl mercaptan (molecular weight regulator) used in an amount 0–0.4% in relation to poly(butyl acrylate) and styrene has been observed on the MC and GE values.     

Stabilization of poly(vinyl chloride) by elemental sulfur

The process of stabilization of a poly(vinylchloride) elemental sulfur in thermal and thermooxidative destruction conditions is investigated. The high stabilizing efficiency of elemental sulfur is revealed at the destruction of plasticized poly(vinylchloride) compared with the efficiency of phenolic antioxidants. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Peroxide crosslinking of unplasticized poly(vinyl chloride)

A crosslinking system consisting of 1,1‐di‐t‐butylperoxy‐3,3,5‐trimethyl cyclohexane peroxide and trimethylolpropane trimethacrylate (TMPTMA) has been used to introduce crosslinks into unplasticized poly(vinyl chloride) (PVC). The influence of the concentration of both reagents has been investigated, and crosslinking monitored by determination of the remaining sample weight after Soxhlet extraction with tetrahydrofuran. The system used (i.e., 0.5–2.0 phr peroxide with 5 to 15 phr TMPTMA) has been shown to be effective for crosslinking PVC. Gel contents of 30–40% have been obtained, premature crosslinking during processing is largely avoided, but thermal stability still needs to be improved. Considerable improvements in elevated temperature mechanical properties can be attained using an appropriate TMPTMA/peroxide concentration. The best tensile properties were obtained with 0.5 phr peroxide and 15 phr TMPTMA. Observed increases in T_g, also achievable with only 0.5 phr peroxide, but only slightly dependent on TMPTMA concentration, represent a useful increase in service temperature for the resulting compound. Lower peroxide levels may be adequate to achieve property improvements. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2657–2666, 2000