Synergistic effect of iodide ion and polyacrylic acid on corrosion inhibition of iron in H2SO4 investigated by electrochemical techniques

Corrosion inhibition of iron in H₂SO₄ by polyacrylic acid (PAA) was investigated using electrochemical techniques at 30 °C. Results obtained indicate that PAA inhibited the corrosion of iron in the acid medium. Inhibition efficiency increases with increase in PAA concentration and synergistically enhanced on addition of iodide ions. Potentiodynamic polarization results suggest that PAA functions as a modest cathodic inhibitor. The adsorption of PAA onto the iron surface followed Temkin adsorption isotherm. FTIR analysis revealed that the synergistic effect due to co-adsorption of iodide ions and PAA is co-operative in nature.     

稀硫酸中丙烯基硫脲对纳米工业纯铁腐蚀作用

在室温0.1 mol/L H₂SO₄+0.25 mol/L Na₂SO₄ 溶液中,研究了添加不同浓度丙烯基硫脲（ATU）对块体纳米晶工业纯铁(BNII)（通过严重塑性变形获得）和普通工业纯铁（CPII）电化学腐蚀行为的影响。当浸泡5 min后, CPII 的 Nyquist谱图上出现感抗弧,而BNII的Nyquist谱图为单阻抗谱。随着时间延长至2 h,BNII的Nyquist 谱图上出现两个时间常数;CPII的阻抗复平面上出现一圆心下偏的单阻抗谱。     

Mechanisms of long-term anaerobic corrosion of iron archaeological artefacts in seawater

An iron ingot immersed during 2000 years at 12 m depth in the sea has been examined with the help of a combination of microscale techniques. This methodology allowed us to show that the main phase precipitated during the immersion is an iron hydroxychloride (β-Fe₂(OH)₃Cl) that is characteristic of corrosion in anoxic and chlorinated medium. Moreover locally on the external part of the corrosion products sulphur containing phases have been identified as mackinawite (FeS) in nanocrystalline or slightly oxidised state. The presence of this phase could be explained by the activity of sulphate-reducing bacteria. The presence of β-Fe₂(OH)₃Cl could be interpreted via a thermodynamic modelling taking into account the environmental conditions.     

Sodium tungstate as a corrosion inhibitor of cold rolled steel in peracetic acid solution

Sodium tungstate (Na₂WO₄) as a corrosion inhibitor of cold rolled steel (CRS) in peracetic acid (PAA) solution was investigated by weight loss, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS). All the data obtained from the experiments indicate that Na₂WO₄ is capable of inhibiting the corrosion of CRS in PAA solution. Polarization data show that Na₂WO₄ behaves as an anodic type inhibitor in PAA solution. Adsorption of Na₂WO₄ is found to follow the Temkin adsorption isotherm. The calculated free energy of adsorption (ΔG_ads) probably indicates that both physical adsorption and chemical adsorption may take place in the adsorption process.     

The effect of electrolyte flow on the performance of 12-aminododecanoic acid as a carbon steel corrosion inhibitor in CO2-saturated hydrochloric acid

The effect of flow and flow pattern of CO₂-saturated HCl on the corrosion inhibition of carbon steel (CS) by 12-aminododecanoic acid (AA) was investigated in a square duct, rotating disk electrode (RDE), and jet impingement cell configuration. 3 mM AA provided high corrosion inhibition efficiency in the square duct and RDE configuration. However, in 1 mM AA the inhibition efficiency decreased with an increase in Re, due to desorption of AA from the CS surface. AA was found to poorly protect CS in the impingement-jet configuration at low Re, while at high Re, acceleration of CS corrosion was recorded.     

Inhibition treatment of the corrosion of lead artefacts in atmospheric conditions and by acetic acid vapour: use of sodium decanoate

The efficiency of linear sodium decanoate, CH₃(CH₂)₈COONa (noted NaC₁₀), as corrosion inhibitor of lead was determined by electrochemical techniques in two corrosive mediums: ASTM D1384 standard water and acetic acid-enriched solutions. Best results were obtained with 0.05 mol l⁻¹ of NaC₁₀ solution. In these conditions, the inhibition efficiency can be estimated of 99.9%. The corrosion inhibition effect was confirmed by cyclic atmospheric tests in a climatic chamber in two different conditions: water saturated vapour, and acid acetic enriched vapour simulating the atmosphere in the wooden displays in museums. Surface analyses by SEM and X-ray diffraction indicate that the metal protection is due to the formation of a protective layer mainly composed of lead decanoate Pb(C₁₀)₂ (metallic soap). This inhibition treatment was applied on objects of metallic cultural heritage: gallo-roman sarcophagus in lead. Electrochemical methods confirm the efficiency of treatment on archaeological materials. In conclusion, this inhibitor treatment seems to be very promising against the atmospheric corrosion and the corrosion by organic acid vapour in museums.     

Corrosion behavior of cold rolled steel in peracetic acid solutions

The corrosion behavior of cold rolled steel in different concentrations of peracetic acid (PAA) has been studied by electrochemical technique at 0 °C, 10 °C, 20 °C and 30 °C, respectively. Electrochemical parameters like corrosion potential, corrosion current density and corrosion rate were determined. The results show that concentrations of PAA and test temperatures can affect the corrosion rate obviously. The corrosion rate increases with increase of the concentration of PAA at each temperature, but the maximum corrosion rate appears at 20 °C at each same concentration of PAA. The characteristic chemical reactions were used to investigate the form of Fe ions dissolved in PAA solutions. It was found that the Fe³⁺ ions were the dominant corrosion products. A probable corrosion mechanism is presented to explain the experimental results.     

Lignin terpolymer for corrosion inhibition of mild steel in 10% hydrochloric acid medium

Lignin terpolymer has been obtained by grafting copolymerization of both dimethyl diallyl ammonium chloride (DMDAAC) and acrylamide (AM) onto lignin. The corrosion inhibition properties of the terpolymer were tested. The results showed that the highest corrosion inhibition percentage was over 95% in 10% HCl acid medium at 25 °C and 80 °C. The lignin terpolymer inhibitor adsorption followed Temkin isotherm at 25 °C and 80 °C, and the adsorption capability was in reverse proportion to the temperature according to −ΔG_ads. The effects of corrosion inhibition are the comprehensive synergistic effect through the graft reaction among lignin, AM and DMDAAC.     

In situ synthesis of one eco-friendly polyacrylic acid/zinc colloidal particles doped polyacrylic acid as an efficient corrosion inhibitor for iron

Commonly used organic inhibitors face one common problem: Environmental friendliness and excellent inhibition efficiency cannot be simultaneously realized. Here, we report one facile method that can be used for the in situ synthesis of one stable polyacrylic acid/zinc colloidal particles (PZCPs) doped polyacrylic acid (PAA) through the electrostatic interaction between polyacrylic acid and Zn ²⁺ as a corrosion inhibitor of iron. The results of microstructure characterization indicated that the diameter of the colloidal particles was around 150 nm. The various electrochemical experimental results indicated that PZCPs doped PAA exhibited excellent inhibition efficiency, and the maximum inhibition efficiency was 82.3%. The PZCPs doped PAA exhibited higher inhibition efficiency than PAA because the adsorption ability of PZCPs doped PAA was stronger than that of PAA and the formed PZCPs doped PAA inhibition layer on the iron surface was thicker and denser than the PAA inhibition layer. Given the eco-friendly, facile synthesis, excellent inhibition efficiency, and low price, this strategy to synthesize effective inhibitors will find widespread application in the anti-corrosion industry.     

Interaction of 12-aminododecanoic acid with a carbon steel surface: Towards the development of ‘green’ corrosion inhibitors

The inhibiting effect of 12-aminododecanoic acid (AA) on corrosion of carbon steel (CS) in CO₂-saturated hydrochloric acid was investigated. It was found that AA acts as a mixed-type inhibitor, yielding a maximum inhibition efficiency of 98.1 ± 0.1%. The mechanism of its corrosion inhibition is by formation of a self-assembled monolayer (SAM), which presents a tight hydrophobic barrier imposed by the (-CH₂)₁₁ chain. In-situ PM-IRRAS measurements revealed that the SAM is amorphous. The SAM formation process was found to be spontaneous and reversible. The corresponding standard Gibbs energy of AA adsorption on CS was calculated to be −28 kJ mol⁻¹.     

Inhibitory effect of some amino acids on corrosion of Pb-Ca-Sn alloy in sulfuric acid solution

The present article describes the inhibition effect of amino acids cysteine (Cys), methionine (Met) and alanine (Ala), towards the corrosion of lead-alloy (Pb-Ca-Sn) in H₂SO₄ solution by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), weight loss measurement and scanning electron microscopy (SEM) methods. The influence of inhibitor concentration, temperature and time on inhibitory behavior of the amino acids was investigated. The corrosion data including corrosion current density (I_corr), corrosion potential (E_corr) and charge transfer resistance (R_ct) were determined from Tafel plots and EIS. Recording impedance spectra showed that the charge transfer resistance is increased by increasing adsorption time. The SEM micrographs revealed that the corroded surface area is decreased in the presence of amino acids. Meanwhile, the inhibition efficiency (IE) was found to be depending on the type of amino acid and its concentration. The IE for 0.1 M Cys in 0.5 M H₂SO₄ is greater than 96%. Adsorption isotherms were fitted by Langmuir isotherm.     

Inhibition of iron corrosion in acid solutions by Cefatrexyl: Behaviour near and at the corrosion potential

The corrosion inhibition of iron in HCl, HClO₄, H₂SO₄ and H₃PO₄ solutions (1M for each) by cefatrexyl has been studied by polarization resistance (R_p) and electrochemical impedance spectroscopy (EIS) at the corrosion potential. The results obtained at 30 °C revealed that cefatrexyl acts as a weak inhibitor in HCl solution while it shows excellent inhibition performance in the remaining acids. Adsorption of cefatrexyl in HCl solution obeys Langmuir’s isotherm with a very low value of the free energy of adsorption (physisorption) while its adsorption in the other acids follows Temkin’s isotherm with very high negative values of (chemisorption). Data obtained from EIS measurements were analyzed to model the corrosion inhibition process through appropriate equivalent circuit models. The calculated values of the apparent activation energy (E_a) and the pre-exponential factor (λ) indicate that cefatrexyl blocks nearly the whole active centers of iron surface in H₃PO₄ solution even at elevated temperatures. The inhibition mechanism of cefatrexyl was discussed.     

Caffeic acid as a green corrosion inhibitor for mild steel

The inhibitor effect of the naturally occurring biological molecule caffeic acid on the corrosion of mild steel in 0.1 M H₂SO₄ was investigated by weight loss, potentiodynamic polarization, electrochemical impedance and Raman spectroscopy. The different techniques confirmed the adsorption of caffeic acid onto the mild steel surface and consequently the inhibition of the corrosion process. Caffeic acid acts by decreasing the available cathodic reaction area and modifying the activation energy of the anodic reaction. A mechanism is proposed to explain the inhibitory action of the corrosion inhibitor.     

Synergistic corrosion inhibition study of Armco iron in sodium chloride by piperidin-1-yl-phosphonic acid-Zn system

Electrochemical techniques, weight loss method and surface analysis were used to study the synergistic inhibition offered by Zn²⁺ and piperidin-1-yl-phosphonic acid (PPA) to the corrosion of Armco iron in 3% chloride solution. It is observed that the combination between PPA and Zn²⁺ shows excellent inhibition efficiency. The potentiodynamic polarization curves reveal that 5 × 10⁻³ mol l⁻¹ of PPA has only 76.7% inhibition efficiency whereas the mixture containing 5 × 10⁻³ mol l⁻¹ PPA -20%Zn²⁺ has 90.2% inhibition efficiency. This suggests that a synergistic effect exists between Zn²⁺ and PPA. The Fourier transform infrared (FTIR) spectrum of the film formed on iron indicates phosphonates zinc salt formation. A suitable mechanism of corrosion inhibition is proposed based on the results obtained. The surface film analysis showed that in the absence of Zn²⁺, the protective film consists of Fe²⁺-PPA complex formed on the anodic sites of the metal surface, whereas in the presence of Zn²⁺, the protective film consists of Fe²⁺-PPA complex and Zn(OH)₂.     

The inhibitive effect of some bis-N,S-bidentate Schiff bases on corrosion behaviour of 304 stainless steel in hydrochloric acid solution

The inhibition effect of four new Schiff bases on the corrosion of 304 stainless steel in 1 M HCl has been studied by polarization, electrochemical impedance spectroscopy (EIS) and weight loss measurements. Polarization curves indicated that all studied Schiff bases act as mixed type (cathodic/anodic) inhibitors. The adsorption of the inhibitors was well described by the Langmuir adsorption isotherm and the adsorption isotherm parameters (K_ads, ΔG_ads) were determined at room temperature. Effect of temperature on the efficiency of the corrosion inhibition process was studied and the values of activation energy, pre-exponential factor (λ), enthalpy of activation and entropy of activation were calculated to elaborate the mechanism of corrosion inhibition. Differences in inhibition efficiency between four tested inhibitors are correlated with their chemical structures.     

Electrochemical and theoretical investigation on the corrosion inhibition of mild steel by thiosalicylaldehyde derivatives in hydrochloric acid solution

Inhibitory effect of three Schiff bases 2-{[(2-sulfanylphenyl)imino]methyl}]phenol (A), 2-{[(2)-1-(4-methylphenyl)methylidene]amino}-1-benznethiol (B), and 2-[(2-sulfanylphen-yl)ethanimidoyl)]phenol (C) on corrosion of mild steel in 15% HCl solution has been studied using weight loss measurements, polarization and electrochemical impedance spectroscopy (EIS) methods. The results of the investigation show that the compounds A and B with mean efficiency of 99% at 200 mg/L additive concentration have fairly good inhibiting properties for mild steel corrosion in hydrochloric acid, and they are as mixed inhibitor. All measurements show that inhibition efficiencies increase with increase in inhibitor concentration. This reveals that inhibitive actions of inhibitors were mainly due to adsorption on mild steel surface. Adsorption of these inhibitors follows the Langmuir adsorption isotherm. Thermodynamic adsorption parameters (K_ads, ΔG_ads) of studied Schiff bases were calculated using the Langmuir adsorption isotherm. Activation parameters of the corrosion process such as activation energies, E_a, activation enthalpies, ΔH^∗, and activation entropies, ΔS^∗, were calculated by the obtained corrosion currents at different temperatures. Obvious correlation was found between the corrosion inhibition efficiency and the calculated parameters. The obtained theoretical results have been adapted with the experimental data.     

Sulphuric acid corrosion of ultrafine-grained mild steel processed by equal-channel angular pressing

A bulk ultrafine-grained (UFG) mild steel with a ferrite grain size of approximately 200 nm and a dispersed distribution of iron carbide particles was fabricated by equal-channel angular pressing (ECAP) at 400 °C. The corrosion behaviour of the ECAP-processed mild steel and pure iron was investigated in a 0.5 mol/L H₂SO₄ solution. They exhibited a higher corrosion rate and better anodic passivity properties due to the presence of more crystalline defects. As a result of the refinement of the iron carbide particles, the forming ability of a continuous dense passive film was improved.     

The investigation of synergistic inhibition effect of rhodanine and iodide ion on the corrosion of copper in sulphuric acid solution

The synergistic inhibition effect of rhodanine (Rdn) and iodide ion on the corrosion of copper in 0.5 M H₂SO₄ solution was studied using electrochemical techniques. The surface morphologies of the substrates were examined by scanning electron microscopy (SEM). Elemental analysis of electrode surface exposed to test solution was determined by energy dispersive X-ray spectroscopy (EDX). It was found that Rdn provided satisfactory inhibition on the corrosion of copper. Moreover, its inhibition efficiency further increased in the presence of iodide ions due to synergistic effect. Finally, a mechanism of inhibition is proposed and discussed.     

The influence of relative humidity and temperature on the acetic acid vapour-induced atmospheric corrosion of lead

The acetic-acid induced atmospheric corrosion of lead was studied at 22.0 °C and 30-95% RH and at 4 °C and 95% RH. The samples were exposed to synthetic air with careful control of relative humidity, temperature, acetic acid concentration (170 ppb) and flow conditions. Reference exposures were carried out in clean humid air. Samples were analysed by gravimetry, ion chromatography, quantitative carbonate analysis, ESEM and XRD. Traces of acetic acid vapour strongly accelerate the atmospheric corrosion of lead. The corrosion rate is only weakly dependent on relative humidity in the range 95-50% RH. The accumulated amount of acetate is independent of RH in the range 95-40%. Lead corrosion in humid air in the presence of acetic acid vapour exhibits a negative correlation with temperature. The crystalline corrosion products formed on lead in the presence of acetic acid vapour were lead acetate oxide hydrate (Pb(CH₃COO)₂ · 2PbO · H₂O) and massicot (β-PbO) together with plumbonacrite (Pb₁₀O(CO₃)₆(OH)₆) or hydrocerussite (Pb₃(CO₃)₂(OH)₂). The transformation of lead acetate oxide hydrate into hydrocerussite and vice versa was also studied. The mechanism of corrosion is addressed, and the implications of this study for combating the corrosion of lead organ pipes in historical organs are discussed.     

Benzyltrimethylammonium iodide as a corrosion inhibitor for steel in phosphoric acid produced by dihydrate wet method process

The inhibition effect of benzyltrimethylammonium iodide (BTAI) on the corrosion of cold rolled steel (CRS) in phosphoric acid produced by dihydrate wet method process (7.0 M H₃PO₄) solution was investigated for the first time by weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM) methods. The results show that BTAI is a good inhibitor, and the adsorption of BTAI obeys Langmuir adsorption isotherm. Polarization curves show that BTAI behaves as a mixed-type inhibitor. EIS spectra exhibit one capacitive loop and confirm the inhibitive ability. The inhibition action of BTAI is also evidenced by SEM images.