Synthesis of Hard Materials by Field Activation: The Synthesis of Solid Solutions and Composites in the TiB2–WB2–CrB2 System

The synthesis of solid solutions of (Ti,W,Cr)B₂ from elemental reactants using the field-activated, pressure-assisted synthesis method and employing the SPS apparatus was investigated. The nature of the products depended on temperature; they were nearly pure solid solutions at 1900°C with minor amounts of β-WB. The product density and microhardness depended on the temperature of synthesis for the same value of applied pressure (64 MPa). Samples with the highest density (94%) corresponded to a hardness of 22.7 GPa. When annealed at 1500°C, the solid solutions decomposed, precipitating a (W,Ti,Cr)B₂ phase in a spinodal form. In addition, β-WB precipitates in the form of thin (0.4–5.3 nm) layers were observed. They existed in a 60°/120° orientation to the (Ti,W,Cr)B₂ matrix, in agreement with previous observations. Highly faceted, small (nanosized) pores associated with the β-WB precipitates were also observed.     

Constrained Film Sintering of Nanocrystalline TiO2

The sintering of thin, nanocrystalline TiO₂ films either 140 or 65 nm thick is characterized and compared with the sintering of bulk material. Grain size, pore size distribution, and density data are obtained. Observation of the microstructural evolution during sintering suggests that grain growth, as well as pore growth, at low density can be attributed to differential sintering. A continuum mechanical model for the intermediate stage is useful until the grain size becomes one-half the film thickness. From then on, the ratio of grain size to film thickness affects the degree by which both densification and grain growth decrease, as compared with the continuum computation results.     

Nanosized Zinc-Oxide Particles Derived from Mechanical Activation of Zn5(NO3)2(OH)8·2H2O in Sodium Chloride

Nanosized ZnO particles are successfully synthesized via mechanical activation of a zinc nitrate hydroxide hydrate (Zn₅(NO₃)₂(OH)₈·2H₂O) precursor in NaCl matrix for 15 h. The ZnO particles obtained are in the nanosize range of ∼20 nm, with a well-established hexagonal morphology. They compare favorably with those derived from conventional calcination of the precursor. The decomposition of Zn₅(NO₃)₂(OH)₈·2H₂O precursor and formation of nanocrystalline ZnO cannot be completed by mechanical activation in the absence of NaCl, which acts as both an effective dispersing matrix and drying agent although it remains chemically inert during mechanical activation. The powder derived from calcination at 400°C does not possess powder characteristics comparable to that of the powder derived from the mechanical activation in NaCl, because of the extensive particle coarsening and aggregation at the calcination temperature.     

Synthesis of Nanosized Titanium-Chromium Oxynitride Powders by Ammonolysis of Coprecipitated TiO2/Cr2O3 Precursors

Interstitial titanium-chromium oxynitrides in the solid solution series Ti_{1− z} Cr _z (O _x N _y ) ( z = 0.2, 0.4, 0.5, 0.6, 0.8) have been obtained by ammonolysis of the TiO₂/Cr₂O₃ precursors resulting from the coprecipitation method. The precursors and the resulting oxynitrides were characterized by auger electron spectroscopy, X-ray diffraction analysis, electron probe microanalysis, transmission electron microscopy, and BET surface area techniques. Compounds in the Ti_{1− z} Cr _z (O _x N _y ) series are prepared as single phases by nitridation at 1073 K for 8 h. The as-synthesized oxynitride powders contain only Ti_{1− z} Cr _z (O _x N _y ) with cubic structure and the particle size is in the nanometer scale.     

Monodispersed Spherical Particles of Brookite-Type TiO2: Synthesis, Characterization, and Photocatalytic Property

Phase-pure brookite of high crystallinity, which was classically obtained via hydrothermal treatment, has been synthesized under ambient pressure at 70°C via reacting a mixed solution of urea and titanium (III) chloride (instead of the widely used titanium (IV) compounds). The resultant particles are monodispersed spheres (∼154 nm) composed of brookite nanocrystals (∼25 nm), which are stable in terms of phase purity and morphology up to ∼500°C, above which a direct transition to rutile occurred. The as-made powder has a high specific surface area of ∼41.2 m²/g, which rapidly decreased to ∼9.7 m²/g after transforming to rutile at 700°C. The brookite powder shows good catalytic property for the decomposition of acetaldehyde under UV radiation.     

Formation and Sintering of TiO2 (Anatase) Solid Solution in the System TiO2-SiO2

In the TiO₂-SiO₂ system, anatase solid solutions (ss) containing up to similar/congruent ∼15 mol% SiO₂ are formed in the as-prepared state by the hydrazine method. The lattice parameters a and c decrease linearly from 0.3785 to 0.3776 nm and from 0.9514 to 0.9494 nm, respectively, with increased SiO₂ content. At high temperatures, the solid solutions by transformation decompose into rutile and amorphous SiO₂. The anatase(ss) powders have been characterized for particle size and surface area. They consist of very fine particles (7-25 nm). Surface areas at low temperatures are very high and do not drop below 60 m²/g at 1000°C. Nanostructured anatase(ss) ceramics, with greaterthan/equal to 99.5% of theoretical density and an average grain size of 72 nm, have been fabricated by hot isostatic pressing for 1 h at 850°C and 196 MPa. Their mechanical and electrical properties have been examined.     

Spark Plasma Sintering of Nano-Sized TiN Prepared from TiO2 by Controlled Hydrolysis of TiCl4 and Ti(O-i-C3H7)4 Solution

Nano-sized TiO₂ powders were prepared by controlled hydrolysis of TiCl₄ and Ti(O-i-C₃H₇)₄ solutions and nitrided in flowing NH₃ gas at 700°–1000°C to form TiN. Nano-sized TiN was densified by spark plasma sintering at 1300°–1600°C to produce TiN ceramics with a relative density of 98% at 1600°C. The microstructure of the etched ceramic surface was observed by SEM, which revealed the formation of uniformly sized 1–2 μm grains in the TiCl₄-derived product and 10–20 μm in the Ti(O-i-C₃H₇)₄-derived TiN. The electric resisitivity and Vickers micro-hardness of the TiN ceramics was also measured.     

Formation of BaTiO3 from BaCO3 and TiO2 in Air and in CO2

The formation of BaTiO₃ from equimolar BaCO₃ and TiO₂ (rutile) mixtures was studied in air and in CO₂. A small amount of BaTiO₃ is formed first directly from BaCO₃ and TiO₂ at the surface of contact. From then on it is a diffusion-controlled reaction, and both BaTiO₃ and Ba₂TiO₄ are produced, with Ba₂TiO₄ being formed in much larger amounts. In 1 atmosphere of CO₂, the intermediate Ba₂TiO₄ was suppressed up to a temperature of about 1100°C. in agreement with thermodynamic calculations. Ba₂TiO₄ reacts fast with 1 atmosphere of CO₂ below about 1100°C. to produce BaTiO₃and BaCO₃     

Ambient-Temperature Mechanochemical Formation of Titanium Nitride-Alumina Composites from TiO2 and FeTiO3

The fabrication of a homogeneous submicrometer-sized powder composed of nanocrystalline (<10 nm) alumina and titanium nitride during high-energy ball-milling is reported in this paper. The starting materials were rutile (TiO₂) and aluminum powder. A similar composite with iron was also produced using the mineral ilmenite (FeTiO₃) as the starting material. The powders were ball-milled together under a nitrogen atmosphere for 100 h in a laboratory-scale mill and subjected to thermal analysis and isothermal annealing at up to 1200°C. X-ray diffraction showed that all of the phases formed within the milling step and underwent grain growth on annealing. Differential thermal analysis indicated no residual elemental aluminum, confirming that the reaction was completed during the milling operation.     

Gas Pressure Sintering of Silicon Nitride Powder Coated with Al2O3 and TiO2

Gas pressure sintering kinetics of silicon nitride powder coated with 10 wt% (9:1) Al₂O₃ and TiO₂ have been studied at 1850°C with a pressure schedule of 0.3 MPa in the first stage and 1 MPa in the second stage. The rates have been analyzed with a liquid-phase sintering model. Diffusion-controlled intermediate-stage kinetics have been observed. The role of second-step pressurization with nitrogen and argon has been determined by monitoring the kinetics. Pressurization at an earlier stage (∼90% relative density) reduces the densification rate but produces a denser material at the final stage. Although final density is greater, a porous surface layer forms on samples sintered with argon pressurization at the second stage. No such porous layer is formed in the case of pressurization with nitrogen. The mechanism of the intermediate-stage kinetics has been discussed with respect to the nature of the product analyzed by XRD after sintering.     

Solubility of TiO2 in ZrO2

The solubility of TiO₂ in tetragonal ZrO₂ is 13.8±0.3 mol% ui 1300°C, 14.9±0.2 mol% at 1400°C, and 16.1±0.2 mol% at 1500°C. These solid solutions transform to metastable monoclinic solid solutions without compositional change on cooling to room temperature.     

Removal of Oxide Contamination from TiB2 Powders

Surface oxide contamination, which commonly occurs in fine TiB₂ powders and afects their properties, can be removed by treatment with BCl₃(g) at 650°C .     

Formation and Transformation of TiO2 (Anatase) Solid Solution in the System TiO2—Al2O3

In the system TiO₂—Al₂O₃, TiO₂ (anatase, tetragonal) solid solutions crystallize at low temperatures (with up to ∼ 22 mol% Al₂O₃) from amorphous materials prepared by the simultaneous hydrolysis of titanium and aluminum alkoxides. The lattice parameter a is relatively constant regardless of composition, whereas parameter c decreases linearly with increasing Al₂O₃. At higher temperatures, anatase solid solutions transform into TiO₂ (rutile) with the formation of α-Al₂O₃. Powder characterization is studied. Pure anatase crystallizes at 220° to 360°C, and the anatase-to-rutile phase transformation occurs at 770° to 850°C.     

Nanostructure of TiO2 Nano-Coated SiO2 Particles

We characterized SiO₂–TiO₂ nano-hybrid particles, prepared using the sol–gel method, using high-resolution transmission microscopy. A few nanometer-ordered TiO₂ anatase crystallites could be observed on the monodispersed SiO₂ nanoparticle surface. The quantum size effect of the TiO₂ anatase crystallites is attributed to the blue shift of the absorption band. The rough surface of the SiO₂–TiO₂ nano-hybrid particles was derived from the developed growth planes of the TiO₂ anatase crystallites, grown from fully hydrolyzed Ti alkoxide that did not react with acetic acid during the crystallization process at 600°C thermal annealing.     

Mechanical Properties of Hot-Pressed TiB2-ZrO2 Composites

The use of monoclinic ZrO₂ as an additive improves the mechanical properties of TiB₂-based composites without the use of stabilizers. In particular, TiB₂-30% ZrO₂ compacts exhibited a transverse rupture strength of 800 MN/m², few pores, and a K_{I c} of 5 MPa·m^1/2. The high strength and toughness are thought to result mainly from the presence of partially stabilized tetragonal ZrO₂ and from solid solution of (TiZr)B₂ formed in sintering.     

Solubility of TiO2 in BaTiO3

Scanning electron microscopy and electron probe micro-analysis were used to investigate the microstructure of both slow-cooled and quenched polycrystalline BaTiO₃ specimens with a small excess of TiO₂ (Ba/Ti=0.995 to 0.999) or of BaO (Ba/Ti=1.002 and 1.005). The electron micrographs of polished and etched TiO₂-excess BaTiOs samples, and of fracture surfaces of quenched samples, showed a second phase in the grain boundaries and triple-point regions, whereas no second phase was observed in samples having Ba/Ti=1.000. Microprobe analysis of the second phase gave compositions near that of the reported adjacent phase of higher TiO₂ content, Ba₆Ti₁₇O₄₀. The results indicate that the solubility of TiO₂ in BaTiO₃ is <0.1 mol%.     

(Bi1/2Na1/2)TiO3–Ba(Cu1/2W1/2)O3 Lead-Free Piezoelectric Ceramics

(Bi_1/2Na_1/2)TiO₃ with 0–6 mol% Ba(Cu_1/2W_1/2)O₃ (BNT-BCW), a new member of the BNT-based group, has been prepared following the conventional mixed oxide route. The compacted bodies were sintered at 1130°C for 2 h to get dense ceramics. The addition of BCW into BNT ceramics facilitated the poling process because of a reduction in leakage current. 0.995BNT·0.005BCW ceramics exhibit a relatively high piezoelectric constant ( d ₃₃= 80 × 10⁻¹² C/N) and a relatively low dielectric loss (tan δ= 1.5%). Increased amount of BCW was found to increase the dielectric constant and loss of BNT-BCW ceramics and to suppress the grain growth. During sintering, some BCW diffuses into the lattice of BNT to form a solid solution and some remains on the grain boundaries.