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《有色金属材料与工程》2017,(5)
运用新型感应加热工艺,通过固-液-固相复合法制备铜/铝复合材料.由于加热功率和加热时间会影响结合层厚度的形成,根据感应加热原理及其焊接过程中焊接速度快、铝融化温度高以及铜铝材料紧密接触等特点,对已有焊接设备进行改进.使用直径为0.1 mm、可耐高温的镍铬-镍硅(NiCr-NiSi)表面瞬态热电偶对铜铝接触面之间的温度进行测量,设计与制造了加热时间控制器及热电偶测温装置,得到在焊接过程中不同感应加热功率条件下加热温度与加热时间之间的工艺曲线,得知铜铝运用感应加热工艺进行焊接时,不同加热功率对应不同的加热时间,感应加热功率越大,加热速率越大,所用加热时间越少;当感应加热功率为12.63kW、加热时间为24s时,所制备的铜铝复合材料结合层效果最佳. 相似文献
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通道式感应加热是实现中间包低过热度浇铸有效方法之一,针对国内某钢厂单流通道式感应加热中间包,建立三维非稳态数学模型,研究通道加热功率对中间包内流场、温度场及夹杂物去除的影响规律。结果表明, 当中间包未受感应加热或加热功率超过800 kW时,钢水流动特性均较差;当通道加热功率为300、600或700 kW时,钢液流动特性良好。当中间包无感应加热时,浇铸区出现明显的温度分层现象;当加热功率为500~700 kW时,浇铸区温度分布均匀且基本消除了其右上方及右下方区域的温度分层。当加热功率在400~700 kW时,夹杂物去除率呈上升趋势;但当加热功率超过700 kW后,夹杂物去除效果变差,700 kW为最佳去夹杂加热功率。 相似文献
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酒钢镀锌机组中的带钢加热采用了感应加热技术,本文对该技术使用情况进行了介绍,论述了感应加热模型的建立过程,体现了感应加热技术的优越性,最后总结了运行中的常见故障及处理方法。 相似文献
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本文着重介绍了钢丝感应加热设备和Y型三辊微型连轧机的结构及工艺特点,以金属塑性变形理论为依据,阐述了冷拉,冷连轧,温拉,温连轧的不同加工原理,分析了各种生产方式的优缺点,从理论和实践上论证了钢丝感应加热-Y型三辊轧机带温连轧难变形易裂钢丝的可能性,为难变菜钢丝的生产,为挽救被冷加工工艺判为废次品的难变形线材,改善难变形易裂钢丝的质量,提高其成材率和经济效益,指出了一条新的途径。 相似文献
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为得到适配细丝径油淬火弹簧钢丝的感应回火工艺,满足国家绿色发展理念,研究收线速度和感应回火温度对直径5.4 mm油淬火55SSiCr弹簧钢丝微观组织和性能的影响,采用金相显微镜、扫描电子显微镜、微机控制电子万能试验机等对钢丝的微观组织、力学性能进行测试.结果发现:存在一个较优的感应回火工艺,收线速度、感应加热功率、回火温度分别为5 m/min、4.44 kW和460℃,可使钢丝回火后的组织分布均匀、片层间距致密,针状形貌明显、马氏体特征基本消失,综合力学性能优异.感应回火后弹簧钢丝的抗拉强度为1864 MPa,位于国标中限,屈强比、面缩率分别为0.92和54%,远超国标要求,平均维氏硬度为528 HV,且分布均匀. 相似文献
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The program was developed by finite element method to calculate the temperature distribution in hot strip rolling. The heat transfer coefficient of air cooling, water cooling and thermal resistance between work roll and strip were analyzed. A new heat generate rate model was proposed according to the influence of source current density, work frequency, air gap and distance to edge on induction heating by finite element method (FEM). The heat generate rate was considered into the thermal analysis to predict the temperature distribution in the induction heating. The influence of induction heating on the strip temperature was investigated with different strip thicknesses. The temperature difference became more and more obvious with the increase of thickness. The strip could be heated quickly by the induction heating both in surface and center because of the thermal conductivity and skin effect. The heat loss of radiation has important influence on the surface temperature. The surface temperature could be heated quickly with high frequency when the strip is thicker. 相似文献
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The present work presents methodology and development of a mathematical model for prediction of the influence of oxide scale on heat transfer during reheating of steel in an industrial furnace. In this developed model, temperatures inside the steel billet were measured and with thermocouples at selected places and were collected by a water cooled computer that was traveling inside the slab. CFD is used to calculate the flow field inside of a furnace. The mass‐transfer coefficient of the scale formation is obtained by solving the convection mass‐diffusion equation across a boundary layer to the surface of a flat plate. A model for inverse heat conduction is employed to calculate the local surface temperature and heat flux on top of the growing oxide scale layer on a slab moving through a walking beam reheating furnace. By using the inverse method, the transient temperature and heat flux was firstly determined on the surface of the steel. During subsequent computations, the growth of the scale was calculated and the surface temperature of the oxide scale was extracted by using the Cauchy data from the previous calculations. The sensibility of the model on steel physical parameters is studied, and suitable parameters were obtained for heating a low carbon steel plate in the reheating furnace. Results show that the oxide scale layer should not be neglected in reheating models. 相似文献
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���� ���¿� ���»��� ����ΰ ����� 《钢铁研究学报》2014,26(10):21-25
A 2D temperature model was proposed for heating rules and real-time calculation during heating process on billet reheating furnace, which included furnace temperature calculation along furnace length, billet surface fluxes calculation and conduction calculation inside billet. First, furnace temperature was accomplished according to thermocouple. Then fluxes on the above and below surfaces were calculated by total heat exchange factor method, as well as lateral fluxes. ADI and TDMA algorithms were adopted to calculate billet internal temperature distribution. Validation was carried out by thermocouple experiments and a model system was established in a hot rolling plant to provide appropriate heating rules and real-time temperature prediction. It shows precision and responsibility during reheating furnace production. 相似文献
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使用 Al-Ca O作发热剂在中频感应炉内进行了钢液升温的实验研究 .对实验中影响升温热效率的因素进行了分析 ,在工业生产中本复合发热剂中铝的升温热效率可达 87% .在实验基础上 ,针对升温过程中钢液化学成分的变化还对 Al-Ca O复合发热剂的辅助效果进行了分析 ,得出了使用Al-Ca O作发热剂对钢液进行升温是可行的 ,升温同时兼具脱硫效果 ,并能有效防止连铸时中间包水口结瘤 . 相似文献