Effect of 200 days' sludge retention time on performance of a pilot scale submerged membrane bioreactor for high strength industrial wastewater treatment.

A high strength industrial wastewater was treated using a pilot scale submerged membrane bioreactor (MBR) at a sludge retention time (SRT) of 200 d. The MBR was operated at a high sludge concentration of 20 g/L and a low F/M ratio of 0.11 during 300 d of operation. It was found that the MBR could achieve COD and TOC overall removal efficiencies at more than 99 and 98% TN removal. The turbidity of the permeate was consistently in the range of 0.123 to 0.136 NTU and colour254 absorbance readings varied from 0.0912 to 0.0962 a.u. cm(-1). The sludge concentration was inversely proportional to the hydraulic retention time (HRT), yielded excellent organic removal and extremely low sludge production (0.0016 kgVSS/day).     

Effects of complete sludge retention on biomass build-up in a membrane bioreactor.

The work reports the main results of an experimental activity aimed at evaluating the performance of a membrane bioreactor with complete sludge retention and the characteristics of its biomass. The bench scale system was started-up without any sludge inoculum and fed on real municipal sewage in order to favour biomass selection based on the imposed operating conditions. Process performance was evaluated in terms of COD removal (above 90% on average) and nitrification under two pre-determined volumetric loading rates (0.8 and 1.7 gCOD L(react)(-1), d(-1) on average). The biomass was evaluated in terms of growth, accumulation of inert solids, and bacterial activity. The latter was measured through respirometric tests. The results showed that the suspended solids concentrations (SS) under equilibrium were proportional to the volumetric loading rates in both the experimental periods considered and a relationship between these two parameters was proposed. Also, the organic loading rates reached the same equilibrium value of 0.12 gCOD gTSS(-1) d(-1) in the two periods. Moreover, the system showed very limited sludge production under equilibrium conditions (0.12 gVSS gCOD(rem)(-1) and low biomass activity, although it readily responded to load variations.     

一体式膜生物反应器膜污染防治理论研究

从理论上分析了一体式膜生物反应器内曝气量与污水流量、反应器设计高度、主副腔过流面积的关系,膜外污染错流临界流速与抽吸压力及主腔宽度的关系,膜管内污染的临界速度与膜管径、膜壁吸力的关系,并得出采用化学方法消除膜污染的原理。     

Quantitative analysis of biological effect on membrane fouling in submerged membrane bioreactor.

The objective of this study is to investigate solids concentration and extracellular polymeric substance (EPS) effects on the membrane fouling in the submerged membrane bioreactor. The relationship between the solids retention time (SRT) and the amount of EPS is observed in three lab-scale MBRs. Additionally, the EPS effect on membrane fouling is quantified by calculating the specific cake resistance (alpha) using an unstirred batch cell test. By observing the sludge over a long period under various SRT scenarios, a wide range of EPS and membrane fouling data is obtained. These observations provide sufficient evidence of the functional relationship between SRT, EPS and alpha. As SRT decreases, the amount of EPS bound in sludge floc becomes higher in the high MLSS condition (> 5,000 mg/L). The amount of EPS in the sludge floc has positive influence on alpha. A sigmoid trend between EPS and alpha is observed and the functional relationship obtained by dimensional analysis is consistent with the experimental results.     

Treatment of winery wastewaters in a membrane submerged bioreactor.

Wine production is seasonal, and thus the wastewater flow and its chemical oxygen demand (COD) concentrations greatly vary during the vintage and non-vintage periods, as well as being dependant on the winemaking technologies used, e.g. red, white or special wines production. Due to this seasonal high variability in terms of organic matter load, the use of membrane biological reactors (MBR) could be suitable for the treatment of such wastewaters. MBR offers several benefits, such as rapid start up, good effluent quality, low footprint area, absence of voluminous secondary settler and its operation is not affected by the settling properties of the sludge. A pilot scale hollow fibre MBR system of 220 L was fed by adequately diluting white wine with tap water, simulating wastewaters generated in wineries. The COD in the influent ranged between 1,000 and 4,000 mg/L. In less than 10 days after the start up, the system showed a good COD removal efficiency. The COD elimination percentage was always higher than 97% regardless of the organic loading rate (OLR) applied (0.5-2.2 kg COD/m3 d), with COD concentrations in the effluent ranging between 20 and 100 mg/L. Although the biomass concentration in the reactor increased from 0.5 to 8.6 g VSS/L, the suspended solids concentration in the effluent was negligible. Apparent biomass yield was estimated in 0.14 g VSS/g COD.     

Effect of a suspended carrier on membrane fouling in a submerged membrane bioreactor.

In an attempt at membrane fouling control, a kind of cylindrical plastic suspended carrier was added in a submerged membrane bioreactor (SMBR) and its effect was investigated in this study. According to the transmembrane pressure (TMP) profiles and the sludge characteristics in comparative runs with and without suspended carriers, it was found that the suspended carriers added in SMBR had two effects on membrane fouling: one was the positive effect of mechanically scouring the membrane surface and the other was the negative effect of breaking up sludge flocs. Sludge particle size distribution change was mainly responsible. It was suggested to apply the suspended carrier at higher MLSS concentration and lower carrier dose based on the consideration for retarding sludge breakage caused by the carrier. The experiment was conducted under higher MLSS (8 gL(-1)) and lower carrier dose (carrier volume/total volume = 10/). The TMP increase was effectively retarded by added suspended carriers compared to the system without addition of the carriers. The effect of suspended carriers on membrane fouling at high MLSS concentration was verified.     

A pilot study on a step-feeding anoxic/oxic activated sludge system.

A four stage pilot plant of step-feed biological nutrient removal (BNR) was employed to investigate reactor performance and process stability. The results obtained showed that step-feed BNR is efficient and cost-effective for nitrogen and carbonaceous removal from municipal wastewater. The total average removal efficiencies of COD, NH3-N, TN and TP could reach as high as 89.5, 97.8, 73 and 75%, respectively, with 50% of return activated sludge (RAS), 9 h of hydraulic retention time (HRT) and 20 d of sludge retention time (SRT). Step-feed BNR is an alternative and effective technology of nutrient removal for municipal wastewater treatment.     

Characteristics of membrane fouling in submerged membrane bioreactor under sub-critical flux operation.

Recently, the membrane bioreactor (MBR) process has become one of the novel technologies to enhance the performance of biological treatment of wastewater. Membrane bioreactor process uses the membrane unit to replace a sediment tank, and this can greatly enhance treatment performance. However, membrane fouling in MBR restricts its widespread application because it leads to permeate flux decline, making more frequent membrane cleaning and replacement necessary, which then increases operating and maintenance costs. This study investigated the sludge characteristics in membrane fouling under sub-critical flux operation and also assessed the effect of shear stress on membrane fouling. Membrane fouling was slow under sub-critical flux operation. However, as filamentous microbes became dominant in the reactor, membrane fouling increased dramatically due to the increased viscosity and polysaccharides. A close link was found between membrane fouling and the amount of polysaccharides in soluble EPS. The predominant resistance was the cake resistance which could be minimized by increasing the shear stress. However, the resistance of colloids and solutes was not apparently reduced by increasing shear stress. Therefore, smaller particles such as macromolecules (e.g. polysaccharides) may play an important role in membrane fouling under sub-critical flux operation.     

Characterization of sludge structure and activity in submerged membrane bioreactor.

Sludge characteristics of a submerged membrane bioreactor (MBR) and an activated sludge process (AS) were compared, during a first phase at the same operating conditions (low MLSS and conventional SRT) and in a second phase with a high sludge retention time (SRT) in the membrane bioreactor. During the first phase, a bimodal flocs size distribution was observed in the MBR with simultaneously a macro-flocs population (240 microm) bigger than the flocs of activated sludge due to the absence of recirculating pump, and also more microflocs (1 to 15 microm) and free suspended cells retained by the membrane. It is shown that the membrane leads to an accumulation of proteins and polysaccharides in the sludge supernatant which is probably responsible for the high fouling propensity of the sludge during the starting period of MBR. These compounds are partially degraded after 50 to 60 days of operation. In the first phase respirometric experiments didn't demonstrate a significant difference in the maximal removal rates of either MBR or AS biomass (with excess substrate), except in the dynamic period during which the membrane retention gave an advantage by increasing the biomass activity. On the other hand, the respirometry shows that the half saturation constant for nitrification was significantly higher in the MBR process, suggesting higher substrate transfer limitation. During the last phase, it is shown that an increase of SRT from 9 to 106 days leads to a diminution of average macro-flocs size in the MBR from about 240 to 70 microm. With the SRT increase, modification in the organic compounds is also observed (proteins, polysaccharides and COD) in the sludge supernatant. Increasing the SRT from 9 to 40 days seems to slightly reduce the level of organic compounds (probable biodegradation), but the concentrations increased when SRT changes from 40 days to 106 days (probable accumulation of non biodegradable compounds).     

Comparison of nitrification performance and microbial community between submerged membrane bioreactor and conventional activated sludge system.

A submerged membrane bioreactor (SMBR) and a conventional activated sludge system (CAS) were compared in parallel over a period of more than 260 days on treating synthetic ammonia-bearing inorganic wastewater without sludge purge under decreased hydraulic retention times (HRTs). Conversion of NH4(+)-N to NO3(-)-N was achieved with an efficiency of over 98% at an HRT > or = 10 h in the SMBR, while similar performance was obtained at an HRT > or = 20 h in the CAS. Denaturing gradient gel electrophoresis (DGGE) of polymerase chain reaction (PCR) amplified 16S rDNA was used to monitor variations of community structures in the two systems. With the prolongation of operation, the number of DGGE bands in the SMBR gradually increased from the initial 11 bands to the final 22 bands, whereas that in the CAS varied in a range between 13 and 183 Sequence analysis indicates that Nitrosomonas sp. and Nitrospira sp. were the dominating nitrification species responsible for ammonia and nitrite oxidation, respectively. Heterotrophic bacteria like Pseudomonas sp. and Flavobacteria sp. existed in both of the systems although only inorganic wastewater was fed. Substantive accumulation of extracellular polymeric substances (EPS) in the SMBR was confirmed by scanning electron microscopy and EPS analysis.     

Evaluation of membrane bioreactor performance via residence time distribution: effects of membrane configuration and mixing.

Unlike conventional wastewater treatment systems that have a single effluent discharge point, membrane bioreactors (MBR) may have multiple extraction points resulting from the location of the membrane element in the reactor. This leads to multiple residence time distributions for an MBR system. One method to characterise the mixing is based on the concept of residence time distribution (RTD). A set of RTDs were generated using the conservative tracer, lithium chloride, for pilot plant MBRs with capacity up to 300 m3/day. Flat sheet and hollow fibre pilot plant MBR systems were operated in parallel on primary effluent collected at the Bedok Water Reclamation Plant in the republic of Singapore. Analysis of the RTD profiles indicated that membrane geometry did not impact on the kinetic conversion associated with nitrification because both MBRs were in well mixed conditions. However, the energy required to achieve perfect mixing with a hollow fibre module MBR, as defined by the velocity gradient, was lower than that with a flat sheet module MBR. The implication is that energy input associated with reactor mixing will depend on the configuration of the membrane. The difference in energy requirements between flat sheets and hollow fibres is such that careful consideration should be given to membrane selection in larger municipal installations.     

Continuous biological ferrous iron oxidation in a submerged membrane bioreactor.

Microbial oxidation of ferrous iron may be available alternative method of producing ferric iron, which is a reagent used for removal of H2S from biogas. In this study, a submerged membrane bioreactor (MBR) system was employed to oxidize ferrous iron to ferric iron. In the submerged MBR system, we could keep high concentration of iron-oxidizing bacteria and high oxidation rate of ferrous iron. There was membrane fouling caused by chemical precipitates such as K-jarosite and ferric phosphate. However, a strong acidity (pH 1.75) of solution and low ferrous iron concentration (below 3000 mg/I) significantly reduced the fouling of membrane module during the bioreactor operation. A fouled membrane module could be easily regenerated with a 1 M of sulfuric acid solution. In conclusion, the submerged MBR could be used for high-density culture of iron-oxidizing bacteria and for continuous ferrous iron oxidation. As far as our knowledge concerns, this is the first study on the application of a submerged MBR to high acidic conditions (below pH 2).     

Pilot study on municipal wastewater treatment by a modified submerged membrane bioreactor.

A pilot-scale modified submerged membrane bioreactor (SMBR) with the capacity of 18.1 m3d(-1) was developed on the basis of the principle of air-lift internal-loop reactor. Economical aeration intensity of the SMBR was determined as 96 m3m(-2)h(-1) according to hydrodynamic investigation. Corresponding economical air-flow rate was selected as the working air-flow rate in the long-term run. Under economical aeration intensity, the critical flux zone of the modified SMBR was as high as 30-35 Lm(-2)h(-1) when MLSS was less than 13 gL(-1). Therefore, a sub-critical flux of 30 Lm(-2)h(-1) was selected as the working membrane flux in the long-term run. Membrane fouling was effectively controlled by sub-critical flux operation and periodic on-line chemical cleaning in the long-term run. When the average influent CODCr, NH3-N and turbidity were 310 and 44.3 mgL(-1) and 161 NTU, respectively, the average permeate were 38.5 and 19.5 mgL(-1) and 0.96 NTU under hydraulic retention time (HRT) was only 2.8 h. Corresponding removal was 86, 58.2 and 99.4%. DO deficiency caused by high MLSS was demonstrated as the main reason for low NH3-N removal.     

Influence of solid retention time on the rheology of MBR sludge.

The rheological characterization is of crucial importance in sludge management both for biomass dewatering and stabilization purposes and for the definition of design parameters for sludge handling operations. The sludge retention time (SRT) has a significant influence on biomass properties in biological wastewater treatment systems and in particular in membrane bioreactors (MBR). The aim of this work is to compare the rheological behaviour of the biomass in a membrane bioreactor operated under different SRT. A bench scale MBR was operated for four years under the same conditions except for the SRT, that ranged from 20 days to complete sludge retention. The rheological properties were measured over time and the apparent viscosity was correlated with the concentration of solid material under equilibrium conditions. The three models most commonly adopted for rheological simulations were evaluated and compared in terms of their parameters. Steady state average values of these parameters were related to the equilibrium biomass concentration (MLSS). The models were tested to select the one better fitting the experimental data in terms of Mean Root Square Error (MRSE). The relationship between the apparent viscosity and the shear rate, as a function of solid concentration, was determined and proposed.     

In-situ characterization of microbial community in an A/O submerged membrane bioreactor with nitrogen removal.

The bacterial community involved in removing nitrogen from sewage and their preferred DO environment within an anoxic/oxic membrane bioreactor (A/O MBR) was investigated. A continuously operated laboratory-scale A/O MBR was maintained for 360 d. At a sludge age of 150 d and a C/N ratio of 3.5, the system was capable of removing 88% of the influent nitrogen from raw wastewater through typical nitrogen removal transformations (i.e. aerobic ammonia oxidation and anoxic nitrate reduction). Characterization of the A/O MBR bacterial community was carried out using fluorescence in situ hybridization (FISH) techniques. FISH results further showed that Nitrosospira spp. and Nitrospira spp. were the predominant groups of ammonia and nitrite oxidizing group, respectively. They constituted up to 11% and 6% of eubacteria at DO below 0.05 mg/l (low DO), respectively, and about 14% and 9% of eubacteria at DO between 2-5 mg/l (sufficient DO), respectively, indicating preference of nitrifiers for a higher DO environment. Generally low counts of the genus Paracoccus were detected while negative results were observed for Paracoccus denitrificans, Alcaligenes spp, and Pseudomonas stutzeri under the low and sufficient DO environments. The overall results indicate that Nitrosospira spp., Nitrospira spp. and members of Paracoccus spp. can be metabolically functional in nitrogen removal in the laboratory-scale A/O MBR system.     

Influence of total solids concentration on membrane permeability in a submerged hollow-fibre anaerobic membrane bioreactor

The main aim of this work was to study the influence of the mixed liquor total solids (MLTS) concentration on membrane permeability (K(20)) in a submerged anaerobic membrane bioreactor (SAnMBR) pilot plant, which is equipped with industrial hollow-fibre membranes and treats urban wastewater. This pilot plant was operated at 33 °C and 70 days of SRT. Two different transmembrane fluxes (13.3 and 10 LMH) were tested with a gas sparging intensity of 0.23 Nm(3) m(-2)h(-1) (measured as Specific Gas Demand referred to membrane area). A linear dependence of K(20) on MLTS concentration was observed within a range of MLTS concentration from 13 to 32 g L(-1) and J(20) of 10 LMH. K(20) was maintained at sustainable values (about 100 LMH bar(-1)) even at high MLTS concentrations (up to 20 g L(-1)). In addition, several short-tests were carried out when the membranes were operated at high MLTS concentrations in order to assess the effect of the physical cleaning strategies (relaxation and back-flush) on membrane performance. It was observed that, with the applied gas sparging intensity, the duration of the relaxation stage did not critically affect the membrane performance. On the other hand, the required back-flush frequency was considerably affected by the MLTS concentration.     

Alternate anoxic/aerobic operation for nitrogen removal in a membrane bioreactor for municipal wastewater treatment

A large pilot-scale membrane bioreactor (MBR) with a conventional denitrification/nitrification scheme for municipal wastewater treatment has been run for one year under two different aeration strategies in the oxidation/nitrification compartment. During the first five months air supply was provided according to the dissolved-oxygen set-point and the system run as a conventional predenitrification MBR; then, an intermittent aeration strategy based on effluent ammonia nitrogen was adopted in the aerobic compartment in order to assess the impact on process performances in terms of N and P removal, energy consumption and sludge reduction. The experimental inferences show a significant improvement of the effluent quality as COD and total nitrogen, both due to a better utilization of the denitrification potential which is a function of the available electron donor (biodegradable COD) and electron acceptor (nitric nitrogen); particularly, nitrogen removal increased from 67% to 75%. At the same time, a more effective biological phosphorus removal was observed as a consequence of better selection of denitrifying phosphorus accumulating organisms (dPAO). The longer duration of anoxic phases also reflected in a lower excess sludge production (12% decrease) compared with the standard pre-denitrification operation and in a decrease of energy consumption for oxygen supply (about 50%).     

Hydrogen-driven denitrification of wastewater in an anaerobic submerged membrane bioreactor: potential for water reuse.

An anaerobic submerged membrane bioreactor was coupled with a novel hydrogen delivery system for hydrogenotrophic denitrification of municipal final effluent containing nitrate. The biological treatment unit and hydrogen delivery unit were proven successful in removing nitrate and delivering hydrogen, respectively. Complete hydrogen transfer resulted in reducing nitrate below detectable levels at a loading of 0.14 kg Nm(-3) d(-1). The produced water met all drinking water guidelines except for color and organic carbon. However, the organic carbon was removed by 72% mostly by membrane rejection. To reduce the organic carbon and color of the effluent, post treatment of the produced water is required.     

膜生物反应器长期运行条件下膜的清洗方法及机理研究

对实际工程中运行2年以上的MBR的膜使用能谱分析、傅立叶红外光谱和接触角测定等方法对膜表面的污染物特性进行了分析,对膜清洗过程中不同清洗剂的作用效果进行了探讨,并进一步对膜污染过程进行了推测.结果表明,酸性清洗剂对膜的清洗效果较好,膜表面无机污染基本被去除,但不能完全有效去除膜表面有机酸、蛋白质、多糖和多糖类物质等有机污染物;NaOH和NaClO对污染后的膜的清洗效果不佳,原因可能是由于MBR进水为混凝沉淀池出水,长期运行条件下膜污染以无机污染为主,有机污染可能起到了螯合的作用,使无机污染物和有机污染物络合,增加了碱和氧化剂去除有机污染的难度.     

Effects of flux enhancing polymer on the characteristics of sludge in membrane bioreactor process.

A newly developed membrane performance enhancer (MPE) was used to prevent membrane fouling in a membrane bioreactor (MBR) process. It transpired that 1,000 mg/l of MPE reduced polysaccharide levels from 41 mg/I to 21 mg/I on average under the experimental condition. Repeated experiments also confirmed that 50-1,000 mg/l of MPE could reduce membrane fouling significantly and increase the intervals between membrane cleanings. Depending on MPE dosages and experimental conditions, trans-membrane pressure (TMP) increase was suppressed for 20-30 days, while baseline TMP surged within a few days. In addition, MPE allowed MBR operation even at 50,000 mg/l of total solid and reduced permeate COD. However, no evidence of toxicity for sludge was found from respiratory works.