Oxygen permeability and mechanical properties of banana films

Banana flour, obtained from banana cv. Kluai Namwa, was used to form banana films. The effect of banana flour, glycerol (Gly) and pectin content on film oxygen permeability (OP) and mechanical properties of banana films were studied. Banana flour content significantly affected film OP; whereas, Gly and pectin contents did not significantly affect film OP. Increasing banana flour and pectin contents enhanced film strength; thus, it showed higher film elastic modulus (EM) and tensile strength (TS) but less film % elongation (% E) (p ⩽ 0.05). In contrast, increasing Gly content reduced the film strength and improved film flexibility; therefore, it decreased film EM and TS but increased film % E (p ⩽ 0.05). Banana films showed good sealability, which can make these films suitable as sachets or pouches for dry foods, thus reducing the need for plastic materials.     

Preparation and functional properties of fish gelatin–chitosan blend edible films

With the goal of improving the physico-chemical performance of fish gelatin-based films, composite films were prepared with increasing concentrations of chitosan (Ch) (100G:0Ch, 80G:20Ch, 70G:30Ch, 60G:40Ch and 0G:100Ch, gelatin:Ch), and some of their main physical and functional properties were characterised. The results indicated that the addition of Ch caused significant increase (p < 0.05) in the tensile strength (TS) and elastic modulus, leading to stronger films as compared with gelatin film, but significantly (p < 0.05) decreased the elongation at break. Ch drastically reduced the water vapour permeability (WVP) and solubility of gelatin films, as this decline for the blend film with a 60:40 ratio has been of about 50% (p < 0.05). The light barrier measurements present low values of transparency at 600 nm of the gelatin–chitosan films, indicating that films are very transparent while they have excellent barrier properties against UV light. The structural properties investigated by FTIR and DSC showed a clear interaction between fish gelatin and Ch, forming a new material with enhanced mechanical properties.     

Physical properties and sensory evaluation of WPI films of varying thickness

The effect of varying thickness on the water barrier properties, tensile properties and sensory characteristics of glycerol-plasticised whey protein isolate (WPI) films was investigated. Thickness was varied by preparing films with increasingly dilute film forming WPI solutions in the range 9.5-2.3 g protein/100 g. All films had a glycerol to protein ratio of 0.37 (Gly: Pro). Tensile strength (TS), elastic modulus (EM) and film permeance were unaffected by film thickness but maximum load (ML) and % elongation (E) decreased (P<0.05) with decreasing thickness. In a sensory test with crackers and melted cheese, panelists could readily detect the thickest films (79 μm) but not the thinnest films (23 μm) (P<0.05). The results indicate that reducing the thickness of glycerol plasticised WPI films makes them less perceptible in a food system while maintaining moisture barrier and certain tensile properties.     

Physico-mechanical and antimicrobial properties of gelatin film from the skin of unicorn leatherjacket incorporated with essential oils

Gelatin films incorporated with bergamot (BO) and lemongrass oil (LO) at various concentrations as glycerol substitute were prepared and characterised. Incorporation of BO and LO at 5–25% (w/w protein) resulted in the decreases in both tensile strength (TS) and elongation at break (EAB) of the films. Water vapour permeability (WVP) were decreased in LO incorporated films, while it was increased in film added with BO at level higher than 5% (P < 0.05). Film solubility and transparency values decreased, and the films had the lowered light transmission in the visible range when BO and LO were incorporated. Films incorporated with LO showed inhibitory effect in a concentration dependent manner against Escherichia coli, Listeria monocytogenes, Staphylococcus aureus and Salmonella typhimurium, but BO added film inhibited only L. monocytogenes and S. aureus. Films containing both BO and LO did not inhibit Pseudomonas aeruginosa. Significant change of molecular organisation and higher intermolecular interactions among gelatin molecules were found in the film structure as determined by FTIR. Thermo-gravimetric analysis (TGA) demonstrated that films added with BO and LO exhibited enhanced heat stability with higher degradation temperature, compared with control film. Scanning electron microscopic (SEM) images revealed the presence of micro-pores in the essential oil incorporated films, which contributed to physical properties of the resulting films. Thus, gelatin films incorporated with BO and LO can be used as active packaging, but the properties could be modified, depending on essential oil added.     

Physical properties of edible emulsified films based on pistachio globulin protein and fatty acids

Novel edible composite films were prepared from pistachio globulin protein (PGP), saturated fatty acids, and an emulsifier using the emulsification technique. The water vapor permeability (WVP) of the emulsified films was reduced by approximately 37–43% by fatty acid addition. The effect of fatty acid on the oxygen permeability (OP) of PGP films was indirectly determined as the oil peroxide value. The OPs of the emulsified films were lower than those of a PGP film without fatty acid, but the differences were not significant (P < 0.05). The mechanical properties of PGP films were also affected by fatty acid addition; the ultimate tensile strength (UTS) was diminished, and elongation at breaking (E) decreased considerably (35–70%). Furthermore, the incorporation of fatty acid increased the opacity of the films. Finally, differential scanning calorimetry showed that the glass transition temperature (T_g) of the PGP film was ∼127 °C and was not considerably affected by fatty acid addition.     

Manufacture and characterization of gelatin films derived from beef,pork and fish sources using twin screw extrusion

Gelatin films derived from beef, pork and fish sources were manufactured by twin-screw, co-rotating extrusion. The effect of extrusion processing parameters, namely; screw speed (100–400 rpm) and temperature (90, 90, 90, 90 °C and 90, 120, 90, 90 °C) on the mechanical and barrier properties of gelatin films were studied. Increasing screw speed up to 300 rpm improved (P < 0.05) tensile strength (TS) and reduced (non-significantly) water vapour permeability (WVP) values for all manufactured gelatin films. However, the WVP of various gelatin film types was reduced (P < 0.05) when a screw speed of 400 rpm was employed. Increasing the speed of extrusion promoted (P < 0.05) increased solubility of films in water. Manufacture of films using a higher temperature profile resulted in films possessing higher puncture strengths (PS), increased water barrier properties with higher water solubility.     

Water Solubility, Mechanical, Barrier, and Thermal Properties of Cross-linked Whey Protein Isolate-based Films

Water solubility, hermal properties, tensile strength, percent elongation, oxygen permeability (OP), water‐vapor permeability (WVP) of cross‐linked glycerol plasticized whey protein isolate films were studied to determine the effect of cross‐linkers (glutaraldehyde, formaldehyde, dialdehyde starch, carbonyldiimidazole, and UV irradiation) on film properties. With the exception of UV treatment, solubility of the films decreased (P>0.05) upon treatment of the film‐forming solutions with chemical cross‐linkers. Tensile strength increased (P>0.05), whereas percent elongation was not affected by cross‐linking. Chemical cross‐linking increased (P>0.05) WVP and decreased (P>0.05) OP of the films. UV treatment had no effect on WVP and O P. With the exception of UV‐treated films, both onset temperature and degradation temperatures, as determined by differential scanning calorimetry, were increased upon cross‐linking.     

Effects of murta (Ugni molinae Turcz) extract on gas and water vapor permeability of carboxymethylcellulose-based edible films

The effect of murta (Ugni molinae Turcz) leaves extract on water vapor permeability (WVP) and gas permeability (GP) of carboxymethylcellulose (CMC)-based films was studied. Two ecotypes of murta leaves “Soloyo Grande” (SG) and “Soloyo Chico” (SC), were analyzed for their composition (HPLC-MS) and SC extract revealed a higher concentration of flavonols than the SG extract. The film forming solution was prepared with 2 g of CMC, 0.4 ml of glycerol and 0.5 ml of sunflower oil in 100 ml of water (Control), 50 ml of water and 50 ml of each exctract (SC50 or SG50) and 100 ml of each extract (SC 100 or SG 100). The addition of murta leaves extract modified the WVP and GP of the films. The WVP decreased significantly (P?0.05) with the incorporation of SG extract in the film but not with the SC extract (P>0.05). The CO₂ and O₂ permeability of the films were influenced by the kind and concentration of murta leaves extract used. The CO₂ permeability, with SG extract was higher than without extract (P?0.05) and with SC extract was not modified. The O₂ permeability with murta leaves extract were lower than without extract. Therefore, it is possible to consider that films with SC acts only as barrier to the oxygen, but with SG the water vapor and gas barrier properties were modified, being more permeable to the CO₂ and acting as barrier to O₂ and water vapor.     

Migration analysis,antioxidant, and mechanical characterization of polypropylene-based active food packaging films loaded with BHA,BHT, and TBHQ

Polypropylene (PP) based active composite films were prepared by adding butylated hydroxy anisole (BHA), butylated hydroxytoluene (BHT), and tertiary butylated hydroquinone (TBHQ) antioxidants using the extrusion molding process. All concentrations of BHT, 2% to 3% BHA, and 3% TBHQ significantly increased the tensile strength (TS) of the composite films compared with control films. Increasing antioxidant concentration decreased TS values for BHT films, whereas an opposite trend was observed for BHA and TBHQ films. BHA at < 2%, BHT at > 2%, and TBHQ at all added concentrations significantly reduced elongation at break (E_b) of the composite films compared to control films. Water vapor permeability (WVP) of 1% BHT film was not significantly different from control. However, other antioxidants especially at increased concentrations significantly increased WVP values. TBHQ films with 300% to 662% increase had the highest WVP and BHT films with 5% to 81% increase had the lowest WVP among composite films. All three antioxidants had a negative effect on the transparency of the films; however the effect of BHA at higher concentrations was greater. The antioxidants did not change the color attributes of the films. Films containing all antioxidants showed 2,2-diphenyl-1-picrylhydrazyl radical-scavenging activity, which increased with increase in their concentration, especially for those containing 3 wt.% BHT and TBHQ. Overall, incorporating BHA and BHT into a PP matrix improved mechanical, barrier, antioxidant properties, and film appearance and consequently were proposed for the development of antioxidant active PP films. TBHQ film is not recommended for food packaging because of its weak mechanical properties (lower E_b and TS values, higher WVP, and greater migration).     

Correlations between structural,barrier, thermal and mechanical properties of plasticized gelatin films

The aims of this work were to develop gelatin films using glycerol as plasticizer (0–100% based on protein mass) and to establish relationships between glycerol content and structural, barrier, thermal and mechanical film properties. These correlations were established since WVP exhibited a minimum for films containing 20 g glycerol/100 g gelatin, while flexibility increased from 2.2% to 180.9% and T_g shifted from 137.5 to 21.3 °C, for films without glycerol and plasticized films with 80 g glycerol/100 g gelatin, respectively. Furthermore, a satisfactory fit between T_g experimental data and predicted values by Couchman and Karasz's equation was found, with glycerol ranging from 0 to 60 g/100 g gelatin. T_g values correlated inversely with film moisture content, and both mechanical and thermal properties showed a strong dependence since elastic modulus and T_g followed a similar trend. Films exhibited similar X-ray patterns regardless of the glycerol concentration, showing a displacement in the position of the peak located at around 2θ = 8°, which shifted towards lower 2θ values with glycerol content.The abovementioned correlations between film physical properties and glycerol content, would allow to select the optimum conditions to develop, process and manage gelatin films according to specific requirements.Industrial relevanceThe methodology used in this work is of considerable importance for the film development and could be used in industrial applications. The management of film formulations and the function that each component plays could allow to obtain tailormade films. A series of relationships between film properties based on gelatin was found, as well as between these properties and glycerol content of the films. An inflexion point in the behavior and microstructure of these materials was established due to glycerol concentration. The addition of higher quantities of glycerol than that corresponds to the abovementioned point, would not be recommendable since the properties are not modified and moreover, it is not profitable. These results would allow better management of film formulations and an appropriate selection of plasticizer concentration in accordance with the specific requirements of potential users.     

Effects of partial hydrolysis and plasticizer content on the properties of film from cuttlefish (Sepia pharaonis) skin gelatin

Properties of film from cuttlefish (Sepia pharaonis) ventral skin gelatin with different degree of hydrolysis (DH: 0.40, 0.80 and 1.20%) added with glycerol as plasticizer at various levels (10, 15 and 20%, based on protein) were investigated. Films prepared from gelatin with all DH had the lower tensile strength (TS) and elongation at break (EAB) but higher water vapor permeability (WVP), compared with the control film (without hydrolysis) (p < 0.05). At the same glycerol content, both TS and EAB decreased, while WVP increased (p < 0.05) with increasing %DH. At the same DH, TS generally decreased as glycerol content increased (p < 0.05), however glycerol content had no effect on EAB when gelatins with 0.80 and 1.20% DH were used (p > 0.05). DH and glycerol content had no marked impact on color and the difference in color (ΔE^∗) of resulting films. Electrophoretic study revealed that degradation of gelatin and their corresponding films was more pronounced with increased %DH, resulting in the lower mechanical properties of films. Based on FTIR spectra, with the increasing %DH as well as glycerol content, higher amplitudes for amide-A and amide-B peaks were observed, compared with film from gelatin without hydrolysis (control film) due to the increased –NH₂ group caused by hydrolysis and the lower interaction of –NH₂ group in the presence of higher glycerol. Thermo-gravimetric analysis indicated that film prepared from gelatin with 1.20% DH exhibited the higher heat susceptibility and weight loss in the temperature range of 50–600 °C, compared with control film. Thus, both chain length of gelatin and glycerol content directly affected the properties of cuttlefish skin gelatin films.     

Properties and antioxidant activity of fish skin gelatin film incorporated with citrus essential oils

Properties of protein-based film from fish skin gelatin incorporated with different citrus essential oils, including bergamot, kaffir lime, lemon and lime (50% based on protein) in the presence of 20% and 30% glycerol were investigated. Films containing 20% glycerol had higher tensile strength (TS) but lower elongation at break (EAB), compared with those prepared with 30% glycerol, regardless of essential oils incorporated (p < 0.05). Films incorporated with essential oils, especially from lime, at both glycerol levels showed the lower TS but higher EAB than the control films (without incorporated essential oil) (p < 0.05). Water vapour permeability (WVP) of films containing essential oils was lower than that of control films for both glycerol levels (p < 0.05). Films with essential oils had varying ΔE^* (total colour difference), where the highest value was observed in that added with bergamot essential oil (p < 0.05). Higher glycerol content increased EAB and WVP but decreased TS of films. Fourier transforms infrared (FTIR) spectra indicated that films added with essential oils exhibited higher hydrophobicity with higher amplitude at wavenumber of 2874–2926 cm⁻¹ and 1731–1742 cm⁻¹ than control film. Film incorporated with essential oils exhibited slightly lower thermal degradation resistance, compared to the control film. Varying effect of essential oil on thermal degradation temperature and weight loss was noticeable, but all films prepared using 20% glycerol had higher thermal degradation temperature with lower weight loss, compared with those containing 30% glycerol. Films added with all types of essential oils had rough cross-section, compared with control films, irrespective of glycerol levels. However, smooth surface was observed in all film samples. Film incorporated with lemon essential oil showed the highest ABTS radical scavenging activity and ferric reducing antioxidant power (FRAP) (p < 0.05), while the other films had lower activity. Thus, the incorporation of different essential oils and glycerol levels directly affected the properties of gelatin-based film from fish skin.     

Physicochemical,Water Vapor Barrier and Mechanical Properties of Corn Starch and Chitosan Composite Films

Biodegradable flexible films were developed from corn starch (CS) and chitosan (CH); their microstructure, mechanical and barrier properties were evaluated. Chitosan and starch blend filmogenic suspensions showed a pseudoplastic behavior, similar to that of chitosan solutions. Smooth surfaces, homogeneous and compact film structures were observed from microstructure studies using scanning electron microscopy (SEM). The addition of glycerol reduced film opacity and increased film solubility of both CS and composite CS‐CH films. Water vapor permeability values of composite CS‐CH films plasticized with glycerol ranged between 3.76 and 4.54× 10⁻¹¹ g s⁻¹ m⁻¹ Pa⁻¹, lower than those of the single component films. CS‐CH films were resistant and their flexibility increased with glycerol addition. Tensile strength values of CS‐CH films were comparable to those of low‐density and high‐density polyethylenes but lower than that obtained for cellophane, however, composite biodegradable films showed lower elongation at break values than the synthetic commercial ones. In conclusion, CS‐CH films can be described as biofilms with a homogeneous matrix, stable structure and interesting water barrier and mechanical properties, with great possibilities of utilization, and with the advantage of biodegradability.     

乳清浓缩蛋白可食用膜成膜工艺的研究

研究了乳清浓缩蛋白可食用膜的成膜工艺,分析了蛋白质浓度、甘油浓度和加热温度对可食用膜透水性和透氧性的影响,并确定了可食用膜阻隔性能的优化工艺参数。研究结果表明,可食用膜的阻水性随蛋白质浓度和甘油浓度的增大而下降,阻氧性随甘油浓度增大而下降。加热温度为70℃时,膜的阻水性和阻氧性达到最佳。响应面分析表明,当蛋白质浓度为100 g/L,甘油浓度为27 g/L,加热温度为69℃时,乳清浓缩蛋白可食用膜的综合通透性能为最佳,其透湿系数为0.004 35 g·mm/(m~2·h·kPa),透氧系数为0.134 cm~3·mm/(m~2·min·kPa)。     

Characterisation of gelatin–fatty acid emulsion films based on blue shark (Prionace glauca) skin gelatin

Incorporation of fatty acids (stearic and oleic) into edible films based on blue shark (Prionace glauca) skin gelatin was investigated to modify properties such as water vapour barrier and flexibility due to their hydrophobicity and plasticizing effect, respectively. Addition of stearic acid from 0% to 100% of protein concentration in the film-forming solution considerably decreased water vapour permeability of gelatin–fatty acid emulsion films compared to addition of oleic acid at the same fatty acid concentration. Increasing concentrations of both fatty acids decreased tensile strength, but increased elongation at break due to their plasticizing effect. At the same concentration, oleic acid gave a greater plasticizing effect than did stearic acid. On the other hand, transparency of the gelatin–stearic acid emulsion film was lower than that of the gelatin–oleic acid emulsion film. Faster stirring speed of homogenisation improved properties of only the gelatin–stearic acid emulsion film.     

Edible films made from membrane processed soy protein concentrates

Edible films were prepared from membrane processed soy protein concentrate (MSC) at various film forming solution pHs, and their mechanical, barrier, and physical properties were compared with soy protein isolate (SPI) films. As the film solution pH increased from 7 to 10, the resulted MSC films were more transparent, yellowish, and had lower oxygen permeabilities. However, tensile strength (TS), modulus of elasticity (ME) and water vapor permeabilities of MSC films were not affected by film solution pHs. The values of MSC films prepared at pH 7 were not significantly (P>0.05) different from those of SPI films prepared at alkaline solutions (pH 8-10). The uniform TS and ME values of MSC film over the wide film solution pH ranges were attributed to the higher solubility of MSC at pH 7. For the films formed at neutral film solutions (pH 7.0), MSC films showed significantly (P<0.05) higher elongation value, film solubility, and transparency compared to SPI films.     

Starch-gelatin edible films: Water vapor permeability and mechanical properties as affected by plasticizers

Physical and mechanical properties of edible films based on blends of sago starch and fish gelatin plasticized with glycerol or sorbitol (25%, w/w) were investigated. Film forming solutions of different ratios of sago starch to fish gelatin (1:0, 2:1, 3:1, 4:1, and 5:1) were used and cast at room temperature. Amylose content of sago starch was between 32 and 34% and the protein content of the fish gelatin was found to be 81.3%. The findings of this study showed that the addition of fish gelatin in starch solutions has a significant effect (p < 0.05), resulting in films with lower tensile strength (TS) and higher water vapor permeability (WVP). On the other hand, increasing protein content (from 10.9% to 21.6%) in film samples plasticized with sorbitol showed significantly lower (p < 0.05) TS but no trend was observed in % elongation-at-break (EAB) and no differences in WVP. However, TS decreased with higher protein content in the samples when either plasticizers were used in general, but no significance differences was observed among the samples (p < 0.05) with glycerol with exception to film with high protein content (21.6%) only and no trend was observed in % EAB among samples as well. Significant difference (p < 0.05) was observed in TS and viscosity between different formulations with sorbitol. The morphology study of the sago starch/fish gelatin films showed smoother surfaces with decreasing protein in the samples with either plasticizer. DSC scans showed that plasticizers and protein content incorporated with sago starch films reduced the glass transition temperature (T_g) and melting temperature (T_m) and the melting enthalpy (ΔH_m). In this study, observation of a single T_g is an indication of the compatibility of the sago starch and fish gelatin polymers to form films at the concentration levels used.     

Pumpkin oil cake protein isolate films as potential gas barrier coating

This work was aimed to investigate the potential of PuOC protein isolate (PuOC PI) in preparation of biodegradable films at different pH values (2–12) and plasticizer content (0.3–0.6 g glycerol/g PuOC PI). Results showed that films could be formed in a wild range of pH, except at pH = 4–8. Films with 0.4 and 0.5 g glycerol/g PuOC PI were suitable for further analysis. The pH of film-forming solutions influenced all examined film’s characteristics. The amount of added glycerol significantly affected (p < 0.05) tensile strength, elongation at break and solubility of the films. Gas permeability of films with 0.4 g glycerol/g PuOC PI showed that these films represents an excellent barrier for O₂, N₂, CO₂ and air. Obtained films have improved elongation at break and gas permeability characteristics compared to PuOC biodegradable films, thus they could be used as gas barrier stretch coating.     

Mechanical and water vapor barrier properties of tapioca starch/decolorized hsian-tsao leaf gum films in the presence of plasticizer

The objectives of this research were to examine the mechanical and water vapor barrier properties of the starch/decolorized hsian-tsao leaf gum (dHG) films as a function of dHG and glycerol concentration. Edible film-forming solutions were prepared by mixing tapioca starch with dHG at different starch/dHG ratios to make a total solid content of 2%. In total, 15–40% glycerol was then added based on the dry film matter. Starch/dHG films were obtained by casting. It was found that the puncture strength, tensile strength, and modulus as well as the inverse of relaxation coefficient of starch/dHG films pronouncedly increased with increasing dHG, accompanied with a decreasing tendency in puncture deformation and tensile strain at break. Such results implied that starch interacted with dHG synergistically, resulting in the formation of a new network to improve the mechanical properties of tapioca starch/dHG films. Mechanical strengths of starch/dHG films decreased and water vapor permeability (WVP) at 75% RH increased with increasing glycerol concentration. However, the plasticizing effect of glycerol became less significant at high dHG concentration, particularly for the puncture deformation and tensile strain at break of the films. Water sorption isotherm results indicated that significant water sorption would only occur at high water activity (about 0.75), and generally became more pronounced with increasing glycerol and dHG concentration, but to a lesser extent for the latter. Dynamic mechanical analysis revealed that the major glass transition of starch/dHG films occurred at about −50 °C.