共查询到19条相似文献,搜索用时 109 毫秒
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《机械制造与自动化》2015,(4)
采用纵向振动立式超声珩磨装置,分别在MB4215Z型半自动珩磨机和M4215型珩磨机上,对钢制薄壁缸套基体进行三因素、四水平正交试验,研究了超声珩磨油石的特性,包括超硬磨料、粒度、结合剂等对表面粗糙度、尺寸精度、圆度和珩磨效率等的影响及影响程度。结果表明,超声珩磨可以有效地解决钢制薄壁缸套的珩磨加工难题,为珩磨加工软钢提供了理论依据,对实际生产具有一定的指导作用。 相似文献
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薄壁缸套在镗孔、珩磨加工中极易变形,很难控制批量生产时的加工精度。超声珩、铰加工能提高薄壁缸套的尺寸和形状精度,为此研制了一套超声珩铰装置,并进行了加工实验。 相似文献
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钢质薄壁缸套是使用越来越多的一种缸套,而平顶珩磨工艺作为发动机缸套孔加工的最后一道工序,正在发挥着日益重要的作用。文章结合试验取得的数据对影响平顶珩磨工艺指标的夹具、珩磨头的结构及制造精度、珩磨工艺参数的选择等各种因素进行了较详细的分析。 相似文献
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《现代制造技术与装备》2019,(11)
优化电解参数对气缸套进行掩膜电解加工,同时采用数控铣床对缸套试件加工出相同或相近尺寸微坑,然后对不同加工方式的缸套进行往复摩擦磨损实验。结果表明:在富油工况下,掩膜电解加工微造型缸套摩擦系数比机械珩磨缸套试样减小了11.35%、比机械加工微造型减小了6.41%,磨损量比机械珩磨缸套试样减小了32.75%、比机械加工微造型缸套试样减小了4.56%;在贫油工况下,掩膜电解加工微造型缸套比机械珩磨缸套试样抗黏着磨损时间延长了48.52%,比机械加工微造型缸套试样延长了9.57%;通过对试样磨损前后表面形貌进行微观检测分析,微造型形貌和电化学协同作用造就了其优异的抗磨减摩性能。 相似文献
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The manufacturing and finishing (honing) of cylinder liners for the automotive industry is a constant challenge in order to reduce friction losses and oil consumption. A better knowledge of surfaces generated during plateau honing is then required for optimization of the process. Despite a well-known and controlled honing process, variations in surface roughness appear due to honing tool wear and need to be mapped and analyzed. The following paper proposes to map the variations in roughness by using confocal 3D measuring equipment able to inspect any area of a cylinder liner. Six motor blocks, each with five cylinder liners, were evaluated with 20 topography measurements per liner (giving six hundred 3D measurements in total). In addition to standard 3D roughness parameters, tailor made parameters extracting honing texture information are computed. The results show that only a few parameters (Spk, Ssc and Sk) do correlate with the honing tool wear specific to each cylinder. Tailor made parameters indicate similar results. Indeed, as the honing tool wears down, the cylinder liner surface gets rougher plateau or peaks and sharper asperities indicating that ploughing occurs instead of cutting. In future, experimental models could be built in order to perform production and functional optimizations. 相似文献
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Deepak Lawrence.K Balakrishnan Ramamoorthy 《The International Journal of Advanced Manufacturing Technology》2011,55(5-8):611-621
This paper presents a machine vision-based method for evaluating honing angle of cylinder liners by exploring the frequency domain characteristics of cylinder liner images. An image-processing algorithm based on Fourier transform and Hough transform is developed and applied on images containing the honing texture patterns captured from 14 cylinder liners manufactured with varying honing angles. The images are captured from cylinder liner surfaces by destructive and non-destructive manner using a charge-coupled device camera attached with magnifying lenses and a miniature microscopic probe respectively.A graphical user interface-based program and protractor-based manual method are used for verifying the accuracy and consistency of the developed image-processing algorithm for automatically evaluating the honing angle from the captured images of cylinder liner surfaces. The results clearly demonstrate the efficacy of the proposed method for robustly evaluating the honing angle and it can be used by the cylinder liner manufactures for fast and accurate measurement of honing angle with a resolution of 1°. 相似文献
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表面片状覆盖缺陷严重影响了气缸套平台珩磨网纹结构的预期功能。本文分析了片状覆盖缺陷产生的主要原因为珩磨加工过程造成的挤压变形,挤压变形的结果使表面产生一层片状覆盖物,在表面呈现出严重的撕裂和存在大量的金属碎片。并指出使用先进的刷珩技术能有效去除表面的片状覆盖缺陷,在现有技术条件下可采用碳化硅砂条、采用两道珩磨工序等方法降低片状覆盖的影响。 相似文献
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The surface of cylinder liner is tribologically important. In most cases, it has a two-process cross-hatched structure created by the plateau honing process. Because the surface topography of cylinder liners is complicated, its analysis is challenging. Special methods have been used to analyse the textures. In this article, first, the parameters in the standard are reviewed. Next, the methods for selecting the reference elements are presented. Other comprehensive methods of cylinder surface analysis are described. Finally, methods of cylinder texture modelling are analysed. 相似文献
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本文介绍了柴油机气缸孔变形研究过程和工艺改进结果。研究结果表明:机械加工残余应力是气缸孔变形的主要原因;降低机械加工残余应力可以有效地控制气缸孔变形;改进珩磨工艺可以有效地控制气缸孔变形。 相似文献
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超声珩磨系统中指数变幅杆的设计与研究 总被引:2,自引:0,他引:2
在对超声珩磨系统中指数变幅杆进行理论分析的基础上,设计与制造了可与换能器匹配的指数型变幅杆。给出了指数变幅杆的制造尺寸,为制造指数变幅杆提供依据。 相似文献
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The increased presence of cold work material on cylinder liners due to the introduction of the diamond honing is undesirable as it seals the oil-bearing honing grooves. The most of it is a smeared metal inside the deep honing grooves (blechmantel) that may break and act as abrasive wear particles increasing the bore wear. An attempt has been made to estimate the extent of removal of blechmantel for different wear regimes present at the middle and top region (near the top dead centre) of the liner surface using the least worn bottom region as a reference for comparison. A number of truck grey iron cylinder liners were axially sectioned after varying periods of engine running under similar conditions of load, engine speed and lubrication. 3D surface measurements were taken at the three regions and a range of standard parameters was extracted. Combining the profile and image analysis, an algorithm was developed to identify and quantify the blechmantel. The algorithm has successfully identified/quantified the blechmantel and can be used for automatic surface quality and process control. It was found that the amount of the blechmantel in the middle section was approximately the same (though slightly lower) as that in the bottom section, while there was a considerable dislocation and removal of blechmantel in the top section and thereby it represents one of the possible causes for wear. Axial wear scratches of different size and distribution were observed not only through the whole stroke area, but also in the bottom region. All engines and liners performed well throughout the tests, and the observed quantities of blechmantel and axial scratches are acceptable for the time being. 相似文献