Performance of Ni catalyst supported on La-hexaaluminate in CO<Subscript>2</Subscript> reforming of CH<Subscript>4</Subscript>

CO₂ reforming of CH₄ was performed using Ni catalyst supported on La-hexaaluminate which has been an well-known material for high-temperature combustion. La-hexaaluminate was synthesized by sol-gel method at various conditions where different amount of Ni (5–20 wt%) was loaded. Ni/La-hexaaluminate experienced 72 h reaction and its catalytic activity was compared with that of Ni/Al₂O₃, Ni/La-hexaaluminate shows higher reforming activity and resistance to coke deposition compared to the Ni/Al₂O₃ model catalyst. Coke deposition increases proportionally to Ni content. Consequently, Ni(5)/La-hexaaluminate(700) is the most efficient catalyst among various Ni/La-hexaaluminate catalysts regarding the cost of Ni in Ni(X)/La-hexaaluminate catalysts. BET surface area, XRD, EA, TGA and TPO were performed for surface characterization. This work was presented at the 6 ^th Korea-China Workshop on Clean Energy Technology held at Busan, Korea, July 4–7, 2006.     

Stable carbon dioxide reforming of methane over modified Ni/Al2O3 catalysts

CO₂ reforming of methane was studied over modified Ni/Al₂O₃ catalysts. The metal modifiers were Co, Cu, Zr, Mn, Mo, Ti, Ag and Sn. Relative to unmodified Ni/Al₂O₃, catalysts modified with Co, Cu and Zr showed slightly improved activity, while other promoters reduced the activity of CO₂ reforming. Mn-promoted catalyst showed a remarkable reduction in coke deposition, while entailing only a small reduction in catalytic activity compared to unmodified catalyst. The catalysts prepared at high calcination temperatures showed higher activity than those prepared at low calcination temperature. The Mn-promoted catalyst showed very low coke deposition even in the absence of diluent gas and the activity changed only slightly during 100 h operation. This revised version was published online in July 2006 with corrections to the Cover Date.     

The promotional effect of K on the catalytic activity of Ni/MgAl<Subscript>2</Subscript>O<Subscript>4</Subscript> for the combined H<Subscript>2</Subscript>O and CO<Subscript>2</Subscript> reforming of coke oven gas for syngas production

A K-promoted 10Ni-(x)K/MgAl₂O₄ catalyst was investigated for the combined H₂O and CO₂ reforming (CSCR) of coke oven gas (COG) for syngas production. The 10Ni-(x)K/MgAl₂O₄ catalyst was prepared by co-impregnation, and the K content was varied from 0 to 5 wt%. The BET, XRD, H₂-chemisorption, H₂-TPR, and CO₂-TPD were performed for determining the physicochemical properties of prepared catalysts. Except under the condition of a K/Ni=0.1 (wt%/wt%), the Ni crystal size and dispersion decreased with increasing K/Ni. The coke resistance of the catalyst was investigated under conditions of CH₄: CO₂: H₂: CO:N₂=1 : 1 : 2 : 0.3 : 0.3, 800 °C, 5 atm. The coke formation on the used catalyst was examined by SEM and TG analysis. As compared to the 10Ni/MgAl₂O₄ catalyst, the Kpromoted catalyst exhibited superior activity and coke resistance, attributed to its strong interaction with Ni and support, and the improved CO₂ adsorption characteristic. The 10Ni-1K/MgAl₂O₄ catalyst exhibited optimum activity and coke resistance with only 1wt% of K.     

Activity of different zeolite-supported Ni catalysts for methane reforming with carbon dioxide

The catalytic performance of Ni based on various types of zeolites (zeolite A, zeolite X, zeolite Y, and ZSM-5) prepared by incipient wetness impregnation has been investigated for the catalytic carbon dioxide reforming of methane into synthesis gas at 700 °C, at atmospheric pressure, and at a CH₄/CO₂ ratio of 1. It was found that Ni/zeolite Y showed better catalytic performance than the other types of studied zeolites. In addition, the stability of the Ni/zeolite Y was greatly superior to that of the other catalysts. A weight of Ni loading at 7 wt.% showed the best catalytic activity on each zeolite support; however, the 7% Ni catalysts produced a higher amount of coke than that of two other Ni loadings, 3 and 5%.     

Catalytic Performance of Monolithic Foam Ni/SiC Catalyst in Carbon dioxide Reforming of Methane to Synthesis Gas

Carbon dioxide reforming of methane to synthesis gas has been investigated with Ni catalysts supported on monolithic foam SiC, which were prepared by the initial wetness impregnation method. The catalyst of 7 wt%Ni/SiC was verified to be the best one in different Ni content catalysts. Compared with other catalysts such as 7 wt%Ni/SiO₂ and 7 wt%Ni/Al₂O₃, the 7 wt%Ni/SiC catalyst exhibited not only the highest activity but also remarkable stability and excellent coke resistance during 100 h reaction. Furthermore, the conversion of CO₂ and CH₄ remained at about 96% and 94%, respectively in 100 h reaction time. The structure and properties of the catalysts were characterized by BET, XRD, H₂-TPR, XPS and TEM techniques.     

Oxidative reforming of methane on structured Ni-Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/cordierite catalysts

The catalytic properties of Ni/Al₂O₃ composites supported on ceramic cordierite honeycomb monoliths in oxidative methane reforming are reported. The prereduced catalyst has been tested in a flow reactor using reaction mixtures of the following compositions: in methane oxidation, 2–6% CH₄, 2–9% O₂, Ar; in carbon dioxide and oxidative carbon dioxide reforming of methane, 2–6% CH₄, 6–12% CO₂, and 0–4% O₂, and Ar. Physicochemical studies include the monitoring of the formation and oxidation of carbon, the strength of the Ni-O bond, and the phase composition of the catalyst. The structured Ni-Al₂O₃ catalysts are much more productive in the carbon dioxide reforming of methane than conventional granular catalysts. The catalysts performance is made more stable by regulating the acid-base properties of their surface via the introduction of alkali metal (Na, K) oxides to retard the coking of the surface. Rare-earth metal oxides with a low redox potential (La₂O₃, CeO₂) enhance the activity and stability of Ni-Al₂O₃/cordierite catalysts in the deep and partial oxidation and carbon dioxide reforming of methane. The carbon dioxide reforming of methane on the (NiO + La₂O₃ + Al₂O₃)/cordierite catalyst can be intensified by adding oxygen to the gas feed. This reduces the temperature necessary to reach a high methane conversion and does not exert any significant effect on the selectivity with respect to H₂.     

Mixed and autothermal reforming of methane with supported Ni catalysts with a core/shell structure

Supported nickel catalysts with a core/shell structure of Ni/Al₂O₃ and Ni/MgO-Al₂O₃ synthesized under multi-bubble sonoluminescence (MBSL) conditions were tested for mixed steam and dry (CO₂) reforming and autothermal reforming of methane. In the previous tests, the supported Ni catalysts made of 10% Ni loading on Al₂O₃ or MgO-Al₂O₃ had shown good performances in the steam reforming of methane (methane conversion of 97% at 750 °C), in the partial oxidation of methane (methane conversion of 96% at 800 °C) and in dry reforming of methane (methane conversion of 96% at 850 °C) and showed high thermal stability for the first 50-150 h. In this study, the supported Ni catalysts showed good performance in the mixed and autothermal reforming of methane with their excellent thermal stability for the first 50 h. In addition, very interestingly, there was no appreciable carbon deposition on the surface of the tested catalysts after the reforming reaction.     

High stability of Ce-promoted Ni/Mg-Al catalysts derived from hydrotalcites in dry reforming of methane

Ce-promoted Ni/Mg-Al catalysts were synthesized by means of a methodology that involves the doping of Ni-Mg-Al mixed oxides derived from hydrotalcites with [Ce(EDTA)]⁻ and subsequent thermal decomposition. The effect of the nominal load of Ce in the catalytic performance of the materials was studied. The solids were characterized by means of XRD, BET area, TPR-H₂, TPD-CO₂, chemical analysis by ICPs, TGA, SEM and TEM and were evaluated in CO₂ reforming of methane at 700 °C. The results indicate the partial reconstruction of the periclase phase during the doping with [Ce(EDTA)]⁻ and the formation of a mixture of crystalline periclase and fluorite phases after the calcination. Catalysts with particle sizes of Ni⁰ between 5 and 9 nm were obtained. Ce presents a promote effect in the degree of reduction of Ni and the amount and strength of the basic sites. It was evident a beneficial effect of cerium in the catalytic activity and selectivity of the doped materials. The increase of the nominal Ce load between 1 and 10% causes no considerable effect in the catalytic activity and selectivity or in the size of crystallite in these materials but in the inhibition of the coke formation. The catalysts show excellent catalytic performance under drastic conditions of reaction and long operation times. The Ce-doped Ni/Mg-Al catalyst is stable up to 100 h of reaction using a feed mixture of CH₄/CO₂/He 10/10/80 at 24 L g⁻¹ h⁻¹, up to 20 h of reaction using CO₂/CH₄ 20/20 at 48 L g⁻¹ h⁻¹ and up to 15 h of reaction using CO₂/CH₄ 40/40 at 96 L g⁻¹ h⁻¹. The filamentous coke formation is demonstrated on the surface of the catalyst when gas of dilution in the reactants is not used. The developed method of synthesis becomes an interesting methodology for obtaining catalysts for CO₂ reforming of methane.     

Small Amounts of Rh-Promoted Ni Catalysts for Methane Reforming with CO2

Small amounts of Rh-promoted Ni/-Al₂O₃ catalysts possessed higher activity than pure Ni/-Al₂O₃, Rh-Al₂O₃ catalysts and exhibited excellent coke resistance ability in methane reforming with CO₂. XRD, H₂-TPR, CO₂-TPD and coking reaction (via CH₄ temperature-programmed decomposition) indicated that Rh improved the dispersion of Ni, retarded the sintering of Ni and increased the activation of CO₂ and CH₄ on the surface of catalyst.     

CO2 reforming of methane to syngas: I: evaluation of hydrotalcite clay-derived catalysts

Several important chemicals can potentially be manufactured from natural gas (mostly methane) by first converting it to syngas (CO+H₂). The high cost of converting methane to syngas currently limits the large scale commercial use of syngas to produce methanol. This study focuses on the CO₂/steam reforming of methane to produce inexpensive syngas using nickel and magnesium containing hydrotalcite clay-derived catalysts. Several of these catalysts were prepared and evaluated. The results are compared with commercial Ni/Al₂O₃ or Ni/MgAl₂O₄ catalysts. At 815°C and 300 psi pressure, the fresh clay-derived catalysts showed identical performance as the commercial catalysts. However, under more severe operating conditions, the clay-derived catalysts exhibited superior activity and stability. Aging studies clearly showed that the clay-derived catalysts are more stable and coke resistant than commercial catalysts.     

Effect of CeO<Subscript>2</Subscript>-addition sequence on the performance of CeO<Subscript>2</Subscript>-modified Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalyst in autothermal reforming of iso-octane

Two types of CeO₂-modified Ni/Al₂O₃ catalysts were prepared by a consecutive impregnation method with different sequences in the impregnation of Ni and CeO₂, and their performance in autothermal reforming (ATR) of isooctane was investigated. Catalysts prepared by adding CeO₂ prior to the addition of Ni, Ni/CeO₂-Al₂O₃, produced larger amounts of hydrogen than those obtained using catalysts prepared by adding the two components in an opposite sequence, Ni-CeO₂/Al₂O₃. The results of H₂ chemisorption and temperature-programmed reduction revealed that added CeO₂ increased the dispersion of the Ni species on Al₂O₃ and suppressed the formation of NiAl₂O₄ in the catalyst such that large amounts of Ni species were present as NiO, the active species for the ATR. The elemental and thermogravimetric analyses of deactivated catalysts indicated that Ni/CeO₂-Al₂O₃, which showed a longer lifetime than Ni-CeO₂/Al₂O₃, contained lesser amounts and different types of coke on the surface.     

Influence of composition of MgAl2O4 supported NiCeO2ZrO2 catalysts on coke formation and catalyst stability for dry reforming of methane

Dry reforming of methane was studied over Ni catalysts supported on γAl₂O₃, CeO₂, ZrO₂ and MgAl₂O₄ (670 °C, 1.5 bar, 16–20 l CH₄ ml_catalyst⁻¹ h⁻¹). It is shown that MgAl₂O₄ supported Ni catalysts promoted with both CeO₂ and ZrO₂ are promising catalysts for dry reforming of methane with carbon dioxide. Within a certain composition range, the simultaneous promotion with CeO₂ and ZrO₂ has great influence on the amount of coke and the catalyst service time. XRD analyses indicate that formation of crystalline Ce_xZr_1−xO₂ mixed oxide phases occurs on double promotion. In particular, incorporation of low amounts of Zr in the CeO₂ fluorite structure provides stable dry reforming catalysis. As shown with TPR, promotion leads to a higher reduced state of Ni. SEM, XRD and TPR analyses demonstrate that highly dispersed, doubly promoted Ni catalysts with a strong metal-support interaction are essential for stable dry reforming and suppression of the formation of carbon filaments.     

Influence of the oxygen pretreatment on the CO2 reforming of methane on Ni/β-SiC catalyst

The influence of the O₂ pretreatment on the CO₂ reforming of methane to synthesis gas has been investigated with Ni catalysts supported on β-SiC extrudate. The structure and properties of the catalysts were characterised by SEM, TEM and XRD techniques. The pretreatment of the catalyst by a mixture of CO₂ and O₂ significantly improves the catalytic activity for the CO₂ reforming. On the Ni 5 wt.% supported on β-SiC catalyst, the CH₄ conversion has reached 90% with the O₂ pretreatment instead of 80% by direct activation under CO₂/CH₄ mixture. The oxygen pretreatment seems to stabilize the metallic nickel phase instead of NiSi₂.     

Catalytic test of supported Ni catalysts with core/shell structure for dry reforming of methane

Supported nickel catalysts with core/shell structures of Ni/Al₂O₃ and Ni/MgO-Al₂O₃ were synthesized under multi-bubble sonoluminescence (MBSL) conditions and tested for dry reforming of methane (DRM) to produce hydrogen and carbon monoxide. A supported Ni catalyst made of 10% Ni loading on Al₂O₃ and MgO-Al₂O₃, which performed best in the steam reforming of methane (97% methane conversion at 750 °C) and in the partial oxidation of methane (96% methane conversion at 800 °C), showed also good performance in DRM and excellent thermal stability for the first 150 h. The supported Ni catalysts Ni/Al₂O₃ and Ni/MgO-Al₂O₃ yielded methane conversions of 92% and 92.5%, respectively and CO₂ conversions of 95.0% and 91.8%, respectively, at a reaction temperature of 800 °C with a molar ratio of CH₄/CO₂ = 1. Those were near thermodynamic equilibrium values.     

Activation mechanism of methane-derived coke (CHx) by CO2 during dry reforming of methane – comparison for Pt/Al2O3 and Pt/ZrO2

The reaction of methane-derived coke (CH_x: intermediate of the reforming reaction and also a source of coke deposition) with CO₂ was studied on supported Pt catalysts in relation with CO₂ reforming of methane. Temperature-programmed hydrogenation (TPH) was performed to investigate the reactivity of coke deposition after the catalyst was exposed to CH₄/He at 1070 K. Coke on Pt/Al₂O₃ could be hydrogenated around 873 K, while for Pt/ZrO₂ this was above 1073 K. The results indicate that the reactivity of coke with hydrogen was higher on Pt/Al₂O₃ than on Pt/ZrO₂, which was different from the reactivity of coke towards CO₂. Thus, the reactivity of CO₂ was studied and compared on these catalysts by several technics. The amount of CO evolution was measured during CO₂ flow at 1070 and 875 K. Rate and amount of converted CO₂ were higher on Pt/ZrO₂ than on Pt/Al₂O₃. Pt/ZrO₂ was proven to react with CO₂ to produce CO and active oxygen (CO₂CO+O) (probably on its oxygen defect site) more easily than Pt/Al₂O₃.     

TiO<Subscript>2</Subscript>/Ni Inverse-Catalysts Prepared by Atomic Layer Deposition (ALD)

Abstract  

Atomic layer deposition (ALD) was used to deposit TiO₂ on Ni particles, and the catalytic activity of Ni for CO₂ reforming of methane (CRM) was evaluated. In the presence of TiO₂ islands on Ni surfaces, the onset temperature of the CRM reaction was lower than that of bare Ni. During the CRM reaction, carbon was deposited on the surface of bare Ni, which reduced the catalytic activity of the surface with time, and TiO₂ islands were able to remove carbon deposits from the surface. When the Ni surface was completely covered with TiO₂, the catalytic activity disappeared, demonstrating that tuning of the TiO₂ coverage on Ni is important to maximize the activity of the CRM reaction.     

Simultaneous oxidative conversion and CO2 reforming of methane to syngas over Ni/vermiculite catalysts

Modified-vermiculite supported Ni catalysts were prepared and characterized by XRD, BET, TGA, TPR and TEM. The catalytic activity of these catalysts for simultaneous oxidative conversion and CO₂ reforming of methane to syngas was evaluated. The results indicated that vermiculite has a great potential as a support of Ni component due to its excellent thermal stability. Among these catalysts, the expanded-vermiculite supported Ni catalyst exhibited the highest catalytic activity and stability. It was found that Ni oxides supported on vermiculite was reduced more easily and also Ni-based vermiculite catalysts suppressed coke depositing in the reaction, in comparison with alumina-supported Ni catalyst.     

Renewable hydrogen production by steam reforming of glycerol over Ni/CeO<Subscript>2</Subscript> catalyst prepared by precipitation deposition method

Catalytic steam reforming of glycerol for renewable hydrogen generation has been investigated over Ni/CeO₂ catalyst prepared by precipitation-deposition method. The fresh and used catalysts were characterized by surface area and pore size analysis, X-ray diffraction patterns and scanning electron micrographs. Reforming experiments were carried out in a fixed bed tubular reactor at different temperatures (400–700 °C), glycerol concentrations (5–15 wt%) and contact times. (W/F _Ao =2−80 g-cat·h/mol of glycerol). The investigation revealed that the Ni/CeO₂ catalyst prepared by the above method is effective to produce high yield of hydrogen up to 5.6 (moles of H₂/moles of glycerol fed). The formation of methane and carbon monoxide was greatly reduced over this catalyst. Significantly low amount of coke deposition was observed on the CeO₂ supported catalyst. From the kinetic analysis, the activation energy for the steam reforming of glycerol was found to be 36.5 kJ/mol.     

CO and CO<Subscript>2</Subscript> Methanation Over Ni/SiC and Ni/SiO<Subscript>2</Subscript> Catalysts

Ni/SiC and Ni/SiO₂ catalysts prepared by both wet impregnation (WI) and deposition–precipitation (DP) methods were compared for CO and CO₂ methanation. The prepared catalysts were characterized using N₂ physisorption, temperature-programmed reduction with H₂ (H₂-TPR), H₂ chemisorption, pulsed CO₂ chemisorption, temperature-programmed desorption of CO₂ (CO₂-TPD), transmission electron microscopy, and X-ray diffraction. H₂-TPR analysis revealed that the catalysts prepared by DP exhibit stronger interaction between the nickel oxides and support than those prepared by WI. The former catalysts exhibit higher Ni dispersions than the latter. The catalytic activities for both reactions over Ni/SiC and Ni/SiO₂ catalysts prepared by WI increase on increasing the Ni content from 10 to 20 wt%. The Ni/SiC catalyst prepared by DP shows higher catalytic activity for CO and CO₂ methanation than that of the Ni/SiC catalyst prepared by WI. Furthermore, it exhibits the highest catalytic activity for CO methanation among the tested catalysts. The high Ni dispersion achieved by the DP method and the high thermal conductivity enabled by SiC are beneficial for both CO and CO₂ methanation.     

CO2 reforming of methane over vanadia-promoted Rh/SiO2 catalysts

The reforming of methane with carbon dioxide over rhodium dispersed on silica, Rh/SiO₂, and vanadia-promoted silica, Rh/VO_x/SiO₂, was studied by kinetic test reactions under differential conditions in a temperature range from 723 to 773 K. Transmission infrared spectroscopy was applied to observe the interaction of CO₂ with the catalysts and the formation of surface intermediates during the CO₂–CH₄ reforming reaction. To analyze carbon deposition XP spectroscopy and TPO was carried out. It has been shown that the promotion of Rh/SiO₂ catalysts with vanadium oxide enhances the catalytic activity for CO₂ reforming of methane and decreases the deactivation by carbon deposition. This is attributed to the formation of a partial VO_x overlayer on the Rh surface, which reduces the size of accessible ensembles of Rh atoms required for coke formation and creates new sites at the Rh–VO_x interfacial region that are considered to be active sites for the activation/dissociation of carbon dioxide. This revised version was published online in June 2006 with corrections to the Cover Date.