共查询到20条相似文献,搜索用时 62 毫秒
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采用Procast软件模拟计算重型燃机叶片熔模铸造过程的温度场,对凝固过程进行了分析,研究了不同的浇注温度对叶片缩松的影响.结果表明,随着浇注温度提高,叶根、叶身处缩松均减少.通过在型壳适当的位置加冷铁、包裹保温棉,可以显著地减少叶片的缩松.对模拟得到的较优工艺进行试验验证,叶片缩松的位置、变化规律与模拟结果相吻合. 相似文献
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以叶轮铸件为研究对象,设计了顶注式、侧注式和底注式3种浇注系统。借助AnyCasting软件,分析优选出最佳浇注系统。结合增材制造3D打印制作叶轮熔模,并采用熔模铸造工艺生产出了合格的叶轮铸件。结果表明,侧注式浇注系统充型过程平稳,卷气、缩松、缩孔较少,3D打印在熔模铸造中的应用,有效缩短零件开发周期,降低成本,大大提高了生产效率。 相似文献
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基于TRIZ矛盾矩阵的快速熔模铸造工艺开发与实践 总被引:1,自引:0,他引:1
《铸造技术》2016,(2):380-383
为提高生产率,增加可靠性,基于TRIZ矛盾矩阵的原理,提出解决压型定型周期长问题的措施,提出了快速熔模铸造工艺路线。采用增材制造技术打印得到ABS材质铸件模样,采用常规方法制作蜡质浇注系统,试验粘接工艺和调整涂料配方,组成蜡模组,多层挂砂得到型壳,分别脱蜡、脱ABS,经过浇注、清理,获得了合格铸件。 相似文献
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介绍了快速成型及快速熔模铸造技术。分析了熔模铸造(IC)和快速成型(RP)的主要制造方法,国外研究结果证明,熔模铸造(IC)作为一种大批量生产具有高几何复杂度和高精度近净形金属零件的经济方式,已使众多行业受益。熔模铸造的经济效益局限于大批量生产。与蜡模成型硬质模具的发展相比,高成本和制造周期长显现出熔模铸造在小批量生产中是不经济的。快速成型零件可以代替常规熔模铸造的蜡模或充当蜡注塑成型生产模具,它杰出的制造能力为小批量熔模铸造提供了具有成本效益的解决方案。 相似文献
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An integration system was developed to satisfy the need of information integration in the process of designing, investment casting and monitoring aero-engine's turbo blade. The general architecture is detailed presented in this paper. The system mainly comprises of product master model, design information management, anti-deformation design of mould cavity, intelligence mould design and blade testing. The developed system can manage mould design and blade test data flow, optimize mould design process and achieve the goal of integration design. 相似文献
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精铸涡轮叶片蜡模模具型面优化设计方法 总被引:1,自引:0,他引:1
提出一种基于有限元法的精铸涡轮叶片蜡模模具型腔优化设计方法。首先,计算出涡轮叶片在凝固和冷却过程中的非均匀、非线性收缩变形量;然后,基于本文提出的位移场反向迭代算法,确定优化的蜡模模具型腔。以A356合金涡轮叶片为例,采用提出的涡轮叶片模具型腔优化设计系统,经过精度评估,尺寸误差得到了大幅度降低。数值模拟与实验结果吻合良好,经过4次迭代优化,涡轮叶片的总体形状误差从0.515815mm降低至0.001978mm。 相似文献
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A turbine blade is one of the key components of the aero-engine.Its geometric shape should be inspected carefully in the production stage to ensure that it meets the tolerance specification.In the present paper,an approach for investment turbine blade geometric shape analysis based on multi-source digital measurement is presented.Its key technologies,such as measurement data collection,blade model reliable alignment,geometric shape deviation fast calculation and visualization,were investigated.Actual measurement data from a structure light measurement device and a Coordinate Measuring Machine (CMM) for turbine blades were used to validate the presented method.The experimental results show that the proposed method is accurate,quick and effective to implement. 相似文献
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A hybrid reasoning model was proposed in which CBR (case-based reasoning) was applied to the conceptual design and RBR (rule-based reasoning) was applied to the detailed design after research of the design process and domain knowledge of the acre-engine turbine blade investment casting mold design field. In the conceptual design stage, the representation and retrieval technologies were researched which improve the retrieval efficiency. Meanwhile, RBR was used to modify the retrieval result. The experimentation shows that the approach in this study can be used to obtain a more satisfactory design result. 相似文献
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Xu Qingyan Zhang Hang Liu Baicheng 《中国铸造》2014,(4):268-276
As the key parts of an aero-engine,single crystal(SX)superalloy turbine blades have been the focus of much attention.However,casting defects often occur during the manufacturing process of the SX turbine blades.Modeling and simulation technology can help to optimize the manufacturing process of SX blades.Multiscale coupled models were proposed and used to simulate the physical phenomena occurring during the directional solidification(DS)process.Coupled with heat transfer(macroscale)and grain growth(meso-scale),3D dendritic grain growth was calculated to show the competitive grain growth at micro-scale.SX grain selection behavior was studied by the simulation and experiments.The results show that the geometrical structure and technical parameters had strong influences on the grain selection effectiveness.Based on the coupled models,heat transfer,grain growth and microstructure evolution of a complex hollow SX blade were simulated.Both the simulated and experimental results show that the stray grain occurred at the platform of the SX blade when a constant withdrawal rate was used in manufacturing process.In order to avoid the formation of the stray crystal,the multi-scale coupled models and the withdrawal rate optimized technique were applied to the same SX turbine blade.The modeling results indicated that the optimized variable withdrawal rate can achieve SX blade castings with no stray grains,which was also proved by the experiments. 相似文献
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E Fras E Guzik W Kapturckiewicz H.F López 《Journal of Materials Engineering and Performance》1996,5(1):103-110
Directional solidification was used to produce turbine blades by the Bridgman method. NITAC alloys with various carbon contents
were investigated; the optimum range was found to be 0.40 to 0.48%. Within this range, except for the blade locking piece
edges, the blade structure consisted predominantly of aligned eutectics. The in- situ eutectics were aligned tantalum fibers
embedded in a γ- phase matrix. The blades were produced using an alloy displacement rate of 1.86 x 10
- 6
m/s. Measurements of fiber spacings along the blade height indicated that the rate of displacement of the solidification front
exhibited some variations. These variations were closely associated with dimensional changes in the turbine blade cross sections. 相似文献
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During heat treatment process, the distortion behavior inevitably appears in hydraulic turbine blade castings. In this research, a technology was developed for real-time measurement of the distortion in hydraulic turbine blade castings at the still air cooling and forced air cooling stages during heat treatment process. The method was used to measure the distortion behavior at the cooling stages in both normalizing and tempering processes. At the normalization, the distortion at the blade corner near outlet side undergoes four stages with alternating bending along positive and negative directions. At the tempering stage, the distortion could be divided into two steps. The temperature difference between the two surfaces of blade casting was employed to analyze the distortion mechanism. The measured results could be applied to guide the production, and the machining allowance could be reduced by controlling the distortion behavior. 相似文献