Influence of the frying temperature on acrylamide formation in French fries

It is well established that high oil temperatures during frying strongly increase acrylamide formation in French fries, but it is less clear, which temperature or rather which part of a temperature profile is relevant and if rules or regulatory measures should be established in respect of frying temperature, on which temperature they should refer. In most fryers, the oil temperature strongly drops on adding the potato sticks and may not fully recover up to the end of the frying process (depending on the amount of potato added in relation to the volume of oil and the heating power of the fryer). Since acrylamide is formed towards the end of frying, the temperature during the second half of the process is more important than that regulated by the thermostat. The profile of the frying temperature was optimized regarding product quality (crispness, flavor) and acrylamide formation. An initial temperature of 170–175 °C dropping to 140–145 °C and a virtually isothermal frying at 160 °C resulted in products of similar quality and acrylamide content. At initial temperatures below 160 °C and with main frying temperatures below 140 °C, crispness and the flavor of the French fries suffered: the sticks dried out and became oily. Isothermal frying at 167–170 °C resulted in approximately doubled acrylamide content compared to conditions that were optimal in respect of culinary quality and low acrylamide formation, showing that rules on the initial temperature alone are inadequate to ensure low acrylamide contents. Optimized fryers should program temperature: allowing an initial temperature drop, but then efficiently heating to prevent the temperature dropping below a given limit; after the end of frying, the initial temperature must be restored before frying the next portion.     

Computer vision-based image analysis for the estimation of acrylamide concentrations of potato chips and french fries

In this study, digital colour images of fried potato chips and french fries were analyzed to estimate acrylamide levels based on the correlation with analyses using liquid chromatography-mass spectrometry. In fried potato images, bright yellow (Region 1), yellowish brown (Region 2) and darker brown (Region 3) regions were clearly visible, having different kinds of image pixels with characteristic mean values of red, green and blue components. Pixels of the fried potato image were classified into three sets (Set 1, Set 2 and Set 3) by means of semi-automatic and automatic segmentation. There was a strong correlation between acrylamide concentration and NA2 value, which is defined as the number of pixels in Set 2 divided by the total number of pixels of the entire fried potato image. To verify the applicability of this approach, a linear regression equation was used to estimate the acrylamide concentrations of a number of commercial potato chips and home-made french fries. Mean differences between the measured and predicted acrylamide concentrations were found to be +4 ± 14% and −14 ± 24% for commercial potato chips and home-made french fries, respectively.     

Reduction of acrylamide formation in French fries by microwave pre‐cooking of potato strips

In this study, the effect of microwave pre‐cooking of potato strips on the resultant acrylamide levels in French fries was investigated. Control and microwaved (10, 20, and 30 s at 850 W) samples were fried at 150, 170 and 190 °C for predetermined times. Surface and core temperatures of potato strips were acquired during frying, and acrylamide content in the surface and the core regions were determined separately. The results showed that microwave application prior to frying resulted in a marked reduction of acrylamide level in the surface region, whereas a slight increase was noted for the core region. When the potato strips were subjected to frying after a microwave pre‐cooking step, acrylamide content in the whole potato strip was reduced by 36%, 41%, and 60% for frying at 150, 170, and 190 °C, respectively, in comparison to the control. Copyright © 2006 Society of Chemical Industry     

Effect of microwave pre-thawing of frozen potato strips on acrylamide level and quality of French fries

The objective of this study was to reduce frying time, and hence acrylamide level of French fries by microwave pre-thawing of frozen potato strips. Effect of this pre-treatment on acrylamide content and quality attributes of French fries was determined. Frozen par-fried potato strips (8.5 × 8.5 × 70 mm) were thawed in a microwave oven prior to final frying in sunflower oil at 170, 180, and 190 °C. Potato strips that were final fried without pre-thawing were considered as the control. Acrylamide analysis was performed by liquid chromatography–mass spectrometry (LC–MS) method. Microwave pre-thawing of frozen strips reduced the acrylamide level of French fries by 10% (from 17.7 to 15.9 ng/g), 89% (from 72.1 to 8.0 ng/g), and 64% (from 50.5 to 18.4 ng/g) for frying at 170, 180, and 190 °C, respectively, in comparison to the control samples. Quality attributes (texture, color, and oil content) of pre-treated strips were found to be comparable to those of the control.     

A survey of acrylamide precursors in Irish ware potatoes and acrylamide levels in French fries

Reducing sugars (glucose and fructose) and asparagine levels in three varieties of Irish ware potatoes (Rooster, Record and Oilean) on sale in a local supermarket were monitored over an 11-month period. Samples were processed into French fries using conditions similar to those used for home preparation of fries and acrylamide levels in a selection of samples were measured. A wide range of total reducing sugar levels (fructose+glucose) were observed over the course of the study with values ranging from 152-12,286, 301-8812 and 279-7881 μg/g FW for the Rooster, Record and Oilean varieties, respectively. This resulted in high levels of acrylamide in some samples (up to 2970 μg/kg). In comparison to reducing sugars, asparagine contents were relatively constant for the three varieties and no particular trend in asparagine levels was noted. Both fructose and glucose contents of the tubers were positively correlated with acrylamide content (r=0.809, 0.776, respectively, P<0.001). A negative relationship between Hunter L values and acrylamide content of the French fries was observed (r=−0.712, P<0.001) indicating that L values could serve as a convenient and reliable indicator of acrylamide levels in French fries.     

The effect of asparaginase on acrylamide formation in French fries

Acrylamide formation in French fries was investigated in relation to blanching and asparaginase soaking treatments before final frying. Par-fried potatoes of Bintje variety were prepared by cutting strips (0.8 × 0.8 × 5 cm) which were blanched at 75 °C for 10 min. Unblanched strips were used as the control. Control or blanched strips were then dried at 85 °C for 10 min and immediately partially fried at 175 °C for 1 min. Finally, frozen par-fried potatoes were fried at 175 °C for 3 min to obtain French fries. Pre-drying of raw or blanched potato strips did not generate acrylamide formation as expected. Partial frying of pre-dried control potato strips generated 370 μg/kg of acrylamide and the final frying determined French fries with 2075 μg/kg of acrylamide. When control potato strips were treated with a 10000 ASNU/l asparaginase solution at 40 °C for 20 min, the acrylamide formation in French fries was reduced by 30%. When blanched potato strips were treated in the same way, the produced French fries have 60% less acrylamide content than blanched strips without the enzyme treatment. Soaking of blanched potato strips (75 °C, 10 min) in an 10000 ASNU/l asparaginase solution at 40 °C for 20 min is an effective way to reduce acrylamide formation after frying by reducing the amount of one of its important precursors such as asparagine.     

Changes of polysaccharide content and texture of potato during French fries production

The purpose of the present study was to determine the changes in non-starch polysaccharide and lignin contents of potato during French fries production and also the relationship between the texture of the finished product and half-products, as a result of processing at each stage under investigation. The samples for laboratory studies were taken from potato tubers, strips and French fries collected from nine locations of a technological line. The greatest changes in non-starch polysaccharide content and texture of potatoes resulted from blanching and frying. The texture of French fries was mainly affected by pectin and cellulose. The texture of French fries can be predicted from the measurements of the texture of potato strips after blanching.     

Possible causes of variation in acrylamide concentration in French fries prepared in food service establishments: An observational study

Acrylamide is a probable human carcinogen, and its presence in a range of fried and oven-cooked foods has raised considerable health concern world-wide. Dietary intake studies observed significant variations in acrylamide concentrations, which complicate risk assessment and the establishment of effective control measures. The objective of this study was to obtain an insight into the actual variation in acrylamide concentrations in French fries prepared under typical conditions in a food service establishment (FSE). Besides acrylamide, frying time, frying temperature, and reducing sugars were measured and the actual practices at receiving, thawing and frying during French fries preparation were observed and recorded. The variation in the actual frying temperature contributed most to the variation in acrylamide concentrations, followed by the variation in actual frying time; no obvious effect of reducing sugars was found. The lack of standardised control of frying temperature and frying time (due to inadequate frying equipment) and the variable practices of food handlers seem to contribute most to the large variation and high acrylamide concentrations in French fries prepared in a restaurant type of FSE as compared to chain fast-food services, and institutional caterers. The obtained insights in this study can be used to develop dedicated control measures in FSE, which may contribute to a sustainable reduction in the acrylamide intake.     

Impact of the reducing sugars on the relationship between acrylamide and Maillard browning in French fries

The relationship between acrylamide content and Maillard browning in French fries was studied as a function of different glucose/fructose ratios in the raw product using several colour measurement methods. An exponential correlation was found between acrylamide formation and surface colour, as evaluated by the parameters a*, delta E and Agtron. As a consequence, small differences in product colour could result in more pronounced differences in acrylamide contamination. This relationship however appeared to be dependant upon the glucose/fructose ratio of the raw material. An excess of fructose compared to glucose stimulated acrylamide formation to a higher extent than Maillard browning. The opposite effect was established with an excess of glucose. In addition, a linear relationship was found between the absorbance of aqueous French fries extracts and acrylamide content, which moreover appeared to be less affected by the addition of extra reducing sugars prior to frying. To predict acrylamide formation, sugar analysis however remains an important instrument and is complementary to surface colour measurement.     

Effect of frying time on acrylamide content and quality aspects of French fries

The effect of frying time on quality and acrylamide (AA) content of French fried potatoes, obtained simulating home-cooking practices, was studied in order to investigate the optimal conditions to minimize the amount of produced toxicant together with the maintenance of good culinary quality. French fries were obtained from fresh potatoes using a domestic fryer with static basket; a 4:1 oil:product ratio and a fixed initial oil temperature of 180 °C were used. Several batches were fried at different times (3, 4, 5, 6, 7, 8, 9 min). During frying tests the oil, the sticks surface and core temperatures were measured by thermocouples. Analysis of water removal, oil uptake, colour, texture and AA content were carried out on fried final products. AA content increased exponentially increasing the frying time. In our working conditions after around 4 min of frying, when the temperature of potato surface and the oil bath reached, respectively, 120 and 140 °C, the increase of time became a key factor in terms of the quantity of AA and its formation rate. On the basis of colour, oil content and AA level the best culinary product was obtained after 5 min of frying.     

预处理对云南脆皮薯条中丙烯酰胺形成的抑制效果研究

目的探究预处理对云南脆皮薯条中丙烯酰胺形成的抑制效果。方法通过选取油炸温度、油炸时间和淀粉水溶液浓度的3个梯度设计单因素实验,对其品质变化进行测定以及感官综合评分法评定,建立云南脆皮薯条的最佳加工工艺。为有效控制丙烯酰胺,在热加工前,将马铃薯分别进行热烫(85℃下热烫10 min)、半胱氨酸浸泡(常温下于3 g/L的半胱氨酸溶液中浸泡10 min)、热烫+半胱氨酸浸泡(在85℃下浸泡于3g/L半胱氨酸溶液中10min)预处理,以未处理为对照组。热加工后,分别对云南脆皮薯条样品的风味品质指标:水分含量、水分活度、质量、颜色、还原糖含量、天冬酰胺、半胱氨酸等进行测定,分析不同预处理方式对云南脆皮薯条风味品质的影响,并对丙烯酰胺含量进行测定,比较3种预处理方式对云南脆皮薯条中丙烯酰胺的抑制情况。结果用热烫+半胱氨酸浸泡的预处理方式处理马铃薯后制作云南脆皮薯条,水分含量、颜色、还原糖、天冬酰胺与未处理组相比没有统计学差异(P0.05);半胱氨酸含量与其他预处理组对比显著增加;丙烯酰胺含量与单独热烫、未处理组相比明显减少(P0.05)。结论运用半胱氨酸溶液浸泡并联热烫预处理云南脆皮薯条能有效降低食物中的丙烯酰胺同时保留食物风味品质。     

Development and experimental validation of a frying model to estimate acrylamide levels in French fries

ABSTRACT:  In this study, a numerical model was developed to simulate frying of potato strips and estimate acrylamide levels in French fries. Heat and mass transfer parameters determined during frying of potato strips and the formation and degradation kinetic parameters of acrylamide obtained with a sugar–asparagine model system were incorporated within the model. The effect of reducing sugar content (0.3 to 2.15 g/100 g dry matter), strip thickness (8.5 × 8.5 mm and 10 × 10 mm), and frying time (3, 4, 5, and 6 min) and temperature (150, 170, and 190 °C) on resultant acrylamide level in French fries was investigated both numerically and experimentally. The model appeared to closely estimate the acrylamide contents, and thereby may potentially save considerable time, money, and effort during the stages of process design and optimization.     

Reduction of acrylamide formation in potato slices during frying

Reduction of acrylamide formation in potato chips was investigated in relation to frying temperature and three treatments before frying. Potato slices (Tivoli variety, diameter: 37 mm, width: 2.2 mm) were fried at 150°C, 170°C and 190°C until reaching moisture contents of ∼1.7 g water/100 g (total basis). Prior to frying, potato slices were treated in one of the following ways: (i) soaked in distilled water for 0 min (control), 40 min and 90 min; (ii) blanched in hot water at six different time-temperature combinations (50°C for 30 and 70 min; 70°C for 8 and 40 min; 90°C for 2 and 9 min); (iii) immersed in citric acid solutions of different concentrations (10 and 20 g/l) for half an hour. Glucose and asparagine concentration was determined in potato slices before frying, whereas acrylamide content was determined in the resultant fried potato chips. Glucose content decreased in ∼32% in potato slices soaked 90 min in distilled water. Soaked slices showed on average a reduction of acrylamide formation of 27%, 38% and 20% at 150°C, 170°C and 190°C, respectively, when they were compared against the control. Blanching reduced on average 76% and 68% of the glucose and asparagine content compared to the control. Potato slices blanched at 50°C for 70 min surprisingly had a very low acrylamide content (28 μm/kg) even when they were fried at 190°C. Potato immersion in citric acid solutions of 10 and 20 g/l reduced acrylamide formation by almost 70% for slices fried at 150°C. For the three pre-treatments studied, acrylamide formation increased dramatically as the frying temperature increased from 150°C to 190°C.     

Study of colour and acrylamide formation in coffee,wheat flour and potato chips during heating

The effects of heating on colour generation measured as CIE colour space parameters of L* a* b* and acrylamide formation were studied in various food matrices including green coffee, wheat flour and potato chips at different temperatures. Changes in both the acrylamide concentration and the redness parameter a* during heating at relatively higher temperatures followed a typical kinetic pattern in which an initial increase to an apparent maximum followed by a subsequent decrease was observed. The similarities between the changes in acrylamide and redness parameter a* during heating revealed that colour may be a reliable indicator of acrylamide levels in thermally processed foods. The overall results suggest that both acrylamide and redness parameter a* form as intermediate products during Maillard reaction. Since an apparent decrease was observed in its level during prolonged heating at certain temperatures, prediction of acrylamide level in foods during processing should be based on realistic reaction mechanism, instead of simple linear regression model.     

Evolution of mechanical and optical properties of French fries obtained by hot air-frying

The aim of this study was to analyse the influence of frying technique (air-frying and deep oil-frying) and type of pre-treatment (freezing and blanching) on the evolution of mechanical and optical properties of French fries. The results showed that the chromatic parameters, a* and b*, experimented an increase regardless of the frying method. The increase in a* was significantly higher in deep-oil frying as a result of Maillard's reactions. The texture analysis reported a first stage of initial softening related to starch gelatinization followed by a second stage where the maximum force increased due to the gradual formation of a crust, both stages being faster in deep-oil frying. Pre-frozen potatoes presented the highest value of maximum force parameter independent of the type of frying.     

Effective quality control of incoming potatoes as an acrylamide mitigation strategy for the French fries industry

The correlation between sugar levels in raw material (potatoes), brown colouring and formation of acrylamide in French fries was investigated. The objective was to identify incoming potatoes (raw material) with a high potential for acrylamide formation. Ten different potato varieties commonly used in the Western European French fries industry were stored at 8°C and samples were taken throughout the storage time. The current quality control used in the French fries industry for incoming potatoes is poorly correlated with acrylamide in the final product (r = 0.74). Changing the quality control parameter from colour to reducing sugars in raw material did not improve the correlation (r = 0.72). The best correlation was obtained with the Agtron colour measurement after blanching and a two-stage frying (r = ?0.88). It was concluded that alternative entrance control measurements could provide better mitigation of the acrylamide issue in French fries from the start of production. These alternatives, however, are less cost-effective and more difficult to implement.     

Changes in glycoalkaloid and nitrate contents in potatoes during French fries processing

The purpose of this investigation was to determine the influence of various stages of French fries processing on the contents of glycoalkaloids and nitrates in potatoes. The material for the study comprised samples of two potato varieties, Santana and Innowator, collected from nine stages of a French fries production line. Based on the results of the research carried out, it was found that the processes applied during French fries production had a significant influence on the decrease in glycoalkaloid (chaconine and solanine) and nitrate contents in both intermediate products and the final product in comparison with the raw material. The highest amounts of glycoalkaloids and nitrates were removed during peeling, blanching and frying. In the processed potatoes the ratio of chaconine to solanine decreased. French fries ready for consumption contained only 3–8% of the glycoalkaloids and 5–6% of the nitrates found in the raw material. Copyright © 2004 Society of Chemical Industry     

Provenance of the oil in par-fried French fries after finish frying

Frozen par-fried French fries are finish-fried either by using the same type of oil used for par frying, or a different type. The nutritive quality of the final oil contained in the product depends on the relative amounts and the fatty acid (FA) composition of the oils used for par frying and finish frying. With the aim of understanding the provenance of the oil in the final product, par-fried French fries-either purchased ready or prepared in the laboratory-were finish fried in oils different from the ones used for par frying. The moisture content, oil content, and FA compositions of the par-fried and finish-fried products were experimentally determined, and the relative amounts of each of the oils present in the final product were calculated using the FAs as markers and undertaking a mass balance on each component FA. The results demonstrate that 89% to 93% of the total oil in the final product originates from the finish-frying step. The study also shows that a significant proportion of the oil absorbed during par frying is expelled from the product during finish frying. Further, the expulsion of par-frying oil was found to occur in the early stages of the finish-frying step. Experiments involving different combinations of par-frying and finish-frying oils showed that the relative proportions of the 2 oils did not depend on the individual fatty acid profiles. This study concludes that any positive health benefits of using an oil having a favorable FA profile for par frying, can potentially be lost, if the oil used for finish frying has a less favorable composition. PRACTICAL APPLICATION: This paper estimates the relative amounts of oil in French fries that have been fried in 2 stages-a par-frying step and a finish-frying step-which is commonly practiced in food service establishments as well as homes. The 2 key conclusions are: (1) nearly 90% of the oil content of the final product is the one used for finish frying; that is, a processor may use very good oil for par frying but if the oil used for finish frying is inferior, its effect will dominate. (2) The paper also shows that a significant proportion of the oil used by the processor gets expelled during finish frying.     

固相萃取-高效液相色谱法检测油炸薯条中丙烯酰胺

目的 建立了一种采用固相萃取-高效液相色谱(SPE-HPLC)测定油炸薯条中丙烯酰胺的方法.方法 样品用2.0 mol/L氯化钠溶液进行提取,使用Styre Screen H2P固相萃取柱(200 mg/3 ml)净化,然后用Sapphire C18反相色谱柱进行分析,流动相为甲醇/水(5∶95),流速为1.0 ml/min,检测波长为200 nm.结果 在1.0 ～ 10.0 μg/g的添加水平范围内,样品中丙烯酰胺的平均回收率为66.2％ ～80.9％,相对标准偏差为1.6％ ～2.1％,最低检测限和最低定量限分别为0.025和0.080 μg/g.结论 该方法操作简单、快速、准确,可用于油炸薯条中丙烯酰胺的快速测定.