Operational Inhomogeneities in La0.9Sr0.1Ga0.8Mg0.2O3–δ Electrolytes and La0.8Sr0.2Cr0.82Ru0.18O3–δ–Ce0.9Gd0.1O2–δ Composite Anodes for Solid Oxide Fuel Cells

The electrolyte/anode interface in solid oxide fuel cells with La_0.9Sr_0.1Ga_0.8Mg_0.2O_3–δ electrolytes and composite anodes containing La_0.8Sr_0.2Cr_0.82Ru_0.18O_3–δ and Ce_0.9Gd_0.1O_2–δ (GDC) was studied using transmission electron microscope Z‐contrast imaging and energy dispersive X‐ray spectroscopy. The anode/electrolyte interface of an operated cell had numerous defective regions in the electrolyte, immediately adjacent to anode GDC particles. These areas had a different chemical composition than other electrolyte regions and were crystallographically inhomogeneous. These regions were not observed in a cell reduced in hydrogen that was not operated, suggesting that they were the result of combined electrical and chemical potential gradients present during cell operation. Ru nanoparticles were observed on the chromite surfaces of the operated.     

La1.7Ca0.3Ni0.75Cu0.25O4‐δ‐Layered Perovskite as Cathode on La0.9Sr0.1Ga0.8Mg0.2O3 or Ce0.8Gd0.2O2 Electrolyte for Intermediate Temperature Solid Oxide Fuel Cells

La₂NiO_4+δ‐based oxides, mixed ionic–electronic conductors with K₂NiF₄‐type structure, have been considerably investigated in recent decades as electrode materials for advanced solid oxide fuel cells (SOFCs) due to their high electrical conductivity and oxidation reduction reaction (ORR) activity. In this study, La_1.7Ca_0.3Ni_0.75Cu_0.25O_4+δ was investigated as a potential cathode on La_0.9Sr_0.1Ga_0.8Mg_0.2O₃ electrolyte support. Furthermore, La_1.7Ca_0.3Ni_0.75Cu_0.25O_4+δ was examined on thin Ce_0.8Gd_0.2O₂ (GDC) electrolyte with Ni‐GDC anode support for intermediate temperature SOFCs (IT‐SOFCs). La_1.7Ca_0.3Ni_0.75Cu_0.25O_4‐δ cathode with gadolinium doped ceria (GDC) electrolyte and NiO‐GDC anode support showed a maximum power density of 0.75 W/cm² in H₂ and lower polarization resistance, Rp (<0.1 Ω cm²), in impedance spectroscopy at 700°C.     

Characterization of a Cu‐La0.75Sr0.25Cr0.5Mn0.5O3 ‐CeO2/La0.75Sr0.25Cr0.5Mn0.5O3‐YSZ/Ni‐ScSZ Three‐Layer Structure Anode in Thin Film Solid Oxide Fuel Cell Running on Methane Fuel

Anodes for Solid Oxide Fuel Cell that is capable of directly using hydrocarbon without external reforming have been of great interest recently. In this paper, a three‐layer structure anode running on methane is fabricated by tape casting and screen printing method. The slurry of catalyst layer Cu‐LSCM‐CeO₂ (with weight ratios of 1.5:7.0:1.5, 2.0:7.0:1.0, 2.15:7.0:0.85 and 2.25:7.0:0.75, weight ratios of Cu/CeO₂ is 1:1, 2:1, 2.5:1 and 3:1, respectively) is screen‐printed on LSCM‐YSZ support layer and Ni‐ScSZ active layer. Thus, LSCM‐YSZ/Ni‐ScSZ anodes with Cu‐LSCM‐CeO₂ catalyst layer (denoted as LSCM‐YSZ1010, LSCM‐YSZ2010, LSCM‐YSZ2510 and LSCM‐YSZ3010, respectively) are obtained. Single cells with three‐layer structure anode are also fabricated and measured, of which the maximum power density reaches 491 and 670 mW cm⁻² for the cell with LSCM‐YSZ2510 anode running on methane at 750 °C and 800 °C, respectively. No significant degradation in performance has been observed after 240h of cell testing when LSCM‐YSZ2510 anode is exposed to methane at 750 °C. Very little carbon deposition is detected on the anode, suggesting that carbon deposition is limited during cell operation. Consequently, Cu‐LSCM‐CeO₂ catalyst layer on the surface of LSCM‐YSZ support layer makes it possible to have good stability for long‐term operation in methane due to very little carbon deposition.     

Fabrication and Performance of Solid Oxide Fuel Cells with La0.2Sr0.7TiO3–δ as Anode Support and La2NiO4+δ as Cathode

A novel fabrication process for solid oxide fuel cells (SOFCs) with La_0.2Sr_0.7TiO_3–δ (LST_A–) as anode support and La₂NiO_4+δ (LNO) as cathode material, which avoids complicated impregnation process, is designed and investigated. The LST_A– anode‐supported half cells are reduced at 1,200 °C in hydrogen atmosphere. Subsequently, the LNO cathode is sintered on the YSZ electrolyte at 1,200 °C in nitrogen atmosphere and then annealed in situ at 850 °C in air. The results of XRD analysis and electrical conductivity measurement indicate that the structure and electrochemical characteristics of LNO appear similar before and after the sintering processes of the cathode. By using La_0.6Sr_0.4CoO_3–δ (LSC) as current collector, the cell with LNO cathode sintered in nitrogen atmosphere exhibits the power density at 0.7 V of 235 mW cm⁻² at 800 °C. The ohmic resistance (R_S) and polarization resistance (R_P) are 0.373 and 0.452 Ω cm², respectively. Compared to that of the cell with the LNO cathode sintered in air, the sintering processes of the cell with the LNO cathode sintered in nitrogen atmosphere can result in better electrochemical performance of the cell mainly due to the decrease in R_S. The microstructures of the cells reveal a good adhesion between each layer.     

In Situ Foaming of Porous (La0.6Sr0.4)0.98 (Co0.2 Fe0.8) O3−δ (LSCF) Cathodes for Solid Oxide Fuel Cell Applications

A binder system containing polyurethane precursors was used to in situ foam (direct foam) a (La_0.6Sr_0.4)_0.98 (Co_0.2 Fe_0.8) O_3?δ (LSCF) composition for solid oxide fuel cell (SOFC) cathode applications. The relation between in situ foaming parameters on the final microstructure and electrochemical properties was characterized by microscopy and electrochemical impedance spectroscopy (EIS), respectively. The optimal porous cathode architecture was formed with a 70 vol% solids loading within a polymer precursor composition with a volume ratio of 8:4:1 (isocyanate: PEG: surfactant) in a terpineol‐based ink vehicle. The resultant microstructure displayed a broad pore size distribution with highly elongated pore structure.     

Fabrication of BaZr0.1Ce0.7Y0.2O3 – δ ‐Based Proton‐Conducting Solid Oxide Fuel Cells Co‐Fired at 1,150 °C

Dense proton‐conducting BaZr_0.1Ce_0.7Y_0.2O_{3 – δ} (BZCY) electrolyte membranes were successfully fabricated on NiO–BZCY anode substrates at a low temperature of 1,150 °C via a combined co‐press and co‐firing process. To fabricate full cells, the LaSr₃Co_1.5Fe_1.5O_{10 – δ}–BZCY composite cathode layer was fixed to the electrolyte membrane by two means of one‐step co‐firing and two‐step co‐firing, respectively. The SEM results revealed that the cathode layer bonded more closely to the electrolyte membrane via the one‐step co‐firing process. Correspondingly, determined from the electrochemical impedance spectroscopy measured under open current conditions, the electrode polarisation and Ohmic resistances of the one‐step co‐fired cell were dramatically lower than the other one for its excellent interface adhesion. With humidified hydrogen (2% H₂O) as the fuel and static air as the oxidant, the maximum power density of the one‐step co‐fired single cell achieved 328 mW cm^–2 at 700 °C, showing a much better performance than that of the two‐step co‐fired single cell, which was 264 mW cm^–2 at 700 °C.     

Characterization of La0.6Sr0.4Co0.2Fe0.8O3–δ + La2NiO4+δ Composite Cathode Materials for Solid Oxide Fuel Cells

The structure, electrical conduction, thermal expansion and electrochemical properties of the La_0.6Sr_0.4Co_0.2Fe_0.8O_3–δ + La₂NiO_4+δ (LSCF‐LNO) composite cathodes were investigated with regard to the volume fraction of the LNO composition. No chemical reaction product between the two constituent phases was found for the composite cathodes sintered at 1,400 °C for 10 h within the sensitivity of the XRD. Compared to the performance of the LSCF cathode, the LNO composition in the composite cathode plays a role in deteriorating both electrical conductivity and electrochemical properties, however, improving the thermal expansion properties. The trade‐off between electrical conducting and thermal expansion classifies the composite cathode containing 30 volume percent (vol.%) LNO as the optimum composition. For characterizing cathode performance in a single cell, a slurry spin coating technique was employed to prepare a porous cathode layer as well as a YSZ/Ce_0.8Sm_0.2O_3–δ (SDC) electrolyte. The optimum conditions for fabricating the YSZ/SDC electrolyte were investigated. The resulting single cell with 70 vol.% LSCF‐30 vol.%LNO (LSCF‐LNO30) cathode shows a power density of 497 mW cm^–2 at 800 °C, which is lower than that of the cell with a LSCF cathode, but still within the limits acceptable for practical applications.     

Performance of Cobalt‐free La0.6Sr0.4Fe0.9Ni0.1O3–δ Cathode Material for Intermediate Temperature Solid Oxide Fuel Cells

A series of cobalt‐free perovskite‐type cathode materials La_0.6Sr_0.4Fe_1–xNi_xO_3–δ (0 ≤ x ≤ 0.15) for intermediate temperature solid oxide fuel cells (IT‐SOFCs) are prepared by a citric‐nitrate process. The conductivities of the cathode materials are measured as functions of temperature (300–800 °C) in air by AC impedance method, and the La_0.6Sr_0.4Fe_0.9Ni_0.1O_3–δ (LSFN10) has the highest conductivity to be 160 S cm^–1 at 400 °C. A single IT‐SOFC based on LSFN10 cathode, BaZr_0.1Ce_0.7Y_0.2O_3–δ electrolyte membrane and Ni–BaZr_0.1Ce_0.7Y_0.2O_3–δ anode substrate was fabricated by a simple spin‐coating process, and the performances of the cell using hydrogen as fuel and air as the oxidant were researched by electrochemical methods at 600–700 °C. The maximum power densities of the cell are 405 mW cm^–2 at 700 °C, 238 mW cm^–2 at 650 °C, and 140 mW cm^–2 at 600 °C, respectively. The results indicate that the LSFN10 is a promising cathode material for proton conducting IT‐SOFCs.     

Flame Spray Synthesis of Nanoscale La0.6Sr0.4Co0.2Fe0.8O3–δ and Ba0.5Sr0.5Co0.8Fe0.2O3–δ as Cathode Materials for Intermediate Temperature Solid Oxide Fuel Cells

Electrochemical performance and degradation was analysed by conductivity measurements as well as thermogravimetric analysis (TGA) under different atmospheres. CO₂ was identified as a critical parameter in terms of carbonate formation from Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3–δ and causes a strong increase in the material resistivity, whereas La_0.6Sr_0.4Co_0.2Fe_0.8O_3–δ is unaffected. The oxygen exchange kinetic of both compositions is affected by CO₂ containing atmospheres.     

Design of BaZr0.8Y0.2O3–δ Protonic Conductor to Improve the Electrochemical Performance in Intermediate Temperature Solid Oxide Fuel Cells (IT‐SOFCs)

BaZr_0.8Y_0.2O_3–δ, (BZY), a protonic conductor candidate as an electrolyte for intermediate temperature (500–700 °C) solid oxide fuel cells (IT‐SOFCs), was prepared using a sol–gel technique to control stoichiometry and microstructural properties. Several synthetic parameters were investigated: the metal cation precursors were dissolved in two solvents (water and ethylene glycol), and different molar ratios of citric acid with respect to the total metal content were used. A single phase was obtained at a temperature as low as 1,100 °C. The powders were sintered between 1,450 and 1,600 °C. The phase composition of the resulting specimens was investigated using X‐ray diffraction (XRD) analysis. Microstructural characterisation was performed using field emission scanning electron microscopy (FE‐SEM). Chemical stability of the BZY oxide was evaluated upon exposure to CO₂ for 3 h at 900 °C, and BZY showed no degradation in the testing conditions. Fuel cell polarisation curves on symmetric Pt/BZY/Pt cells of different thicknesses were measured at 500–700 °C. Improvements in the electrochemical performance were obtained using alternative materials for electrodes, such as NiO‐BZY cermet and LSCF (La_0.8Sr_0.2Co_0.8Fe_0.2O₃), and reducing the thickness of the BZY electrolyte, reaching a maximum value of power density of 7.0 mW cm^–2 at 700 °C.     

Optimisation and Evaluation of La0.6Sr0.4CoO3 – δ Cathode for Intermediate Temperature Solid Oxide Fuel Cells

In this work, La_0.6Sr_0.4CoO_{3 – δ}/Ce_{1 – x}Gd_xO_{2 – δ} (LSC/GDC) composite cathodes are investigated for SOFC application at intermediate temperatures, especially below 700 °C. The symmetrical cells are prepared by spraying LSC/GDC composite cathodes on a GDC tape, and the lowest polarisation resistance (R_p) of 0.11 Ω cm² at 700 °C is obtained for the cathode containing 30 wt.‐% GDC. For the application on YSZ electrolyte, symmetrical LSC cathodes are fabricated on a YSZ tape coated on a GDC interlayer. The impact of the sintering temperature on the microstructure and electrochemical properties is investigated. The optimum temperature is determined to be 950 °C; the corresponding R_p of 0.24 Ω cm² at 600 °C and 0.06 Ω cm² at 700 °C are achieved, respectively. An YSZ‐based anode‐supported solid oxide fuel cell is fabricated by employing LSC/GDC composite cathode sintered at 950 °C. The cell with an active electrode area of 4 × 4 cm² exhibits the maximum power density of 0.42 W cm^–2 at 650 °C and 0.54 W cm^–2 at 700 °C. More than 300 h operating at 650 °C is carried out for an estimate of performance and degradation of a single cell. Despite a decline at the beginning, the stable performance during the later term suggests a potential application.     

A Performance Study of Solid Oxide Fuel Cells With BaZr0.1Ce0.7Y0.2O3–δ Electrolyte Developed by Spray‐Modified Pressing Method

Fuel cells with BaZr_0.1Ce_0.7Y_0.2O_3–δ (BZCY) proton‐conducting electrolyte is fabricated using spray‐modified pressing method. In the present study the spray‐modified pressing technology is developed to prepare thin electrolyte layers on porous Ni‐BZCY anode supports. SEM data show the BZCY electrolyte film is uniform and dense, well‐bonded with the anode substrate. An anode‐supported fuel cell with BZCY electrolyte and Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3–δ (BSCF) cathode is characterized from 600 to 700 °C using hydrogen as fuel and ambient air as oxidant. Maximum power density of 536 mW cm^–2 along with a 1.01 V OCV at 700 °C is obtained. Impedance spectra show that Ohmic resistances contribute minor parts to the total ones, for instance, only ~23% when operating at 600 °C. The results demonstrate that spray‐modified pressing technology offers a simple and effective way to fabricate quality electrolyte film suitable to operate in intermediate temperature.     

La0.6Sr0.4Co0.8Ga0.2O3‐δ (LSCG) hollow fiber membrane reactor: Partial oxidation of methane at medium temperature

In this study, La_0.6Sr_0.4Co_0.8Ga_0.2O_3‐δ (LSCG) hollow fiber membrane reactor was integrated with Ni/LaAlO₃‐Al₂O₃ catalyst for the catalytic partial oxidation of methane (POM) reaction. The process was successfully carried out in the medium temperature range (600–800°C) for reaction of blank POM with bare membrane, catalytic POM reaction and swept with H₂:CO gas mixture. For the catalytic POM reaction, enhancement in selectivity to H₂ and CO is obtained between 650–750°C when O₂:CH₄ <1. High CH₄ conversion of 97% is achieved at 750°C with corresponding H₂ and CO selectivity of about 74 and 91%. The oxygen flux of the membranes also increased with the increase in oxygen partial pressure gradient across the membrane. The postreacted membranes were tested via XRD and FESEM‐EDX for their crystallinity and surface morphology. XPS analysis was further used to investigate the O1s, Co 2p and Sr 3d binding energies of the segregated elements from the reducing reaction environment. © 2013 American Institute of Chemical Engineers AIChE J, 59: 3874–3885, 2013     

Ba and Gd Doping Effect in (BaxSr1–x)0.95Gd0.05Co0.8Fe0.2O3–δ (x = 0.1–0.9) Cathode on the Phase Structure and Electrochemical Performance

In this study, Ba_xSr_1–xCo_0.8Fe_0.2O_3–δ (BSCF) doped with trace of Gd were studied for phase structures and properties about thermal expansion, electrical conductivity, and electrocatalytic activity. The solution range of barium in Ba_xSr_1–xCo_0.8Fe_0.2O_3–δ can be extended to 0.1 ≤ x ≤ 0.7 after the introduction of small amount of Gd³⁺ ions (only for 5%) into the Ba/Sr‐site. The calculation results of the crystal structure and the crystal lattice energy show that the ratio of Ba/Sr and doping of Gd³⁺ lead to increase the lattice parameter and the Co/Fe ionic average valence state in B‐site. Moreover, the ratio of Ba/Sr and doping of Gd³⁺ were found to have significant impacts on the high‐temperature physical properties and electrochemical characteristics. All oxides exhibited decreases in the thermal expansion coefficient (TEC) and electrical conductivity with increasing Ba/Sr ratio. Barium insertion was found to change the area‐specific resistance (ASR) of porous (not dense) cathodes. An ASR values of 0.048, 0.072, 0.064, 0.121, and 0.059 Ω cm² under air condition were observed at 650 °C for BSGCF with x = 0.1, 0.2, 0.3, 0.5, and 0.7, respectively.     

Oxygen permeation through a CO2‐tolerant mixed conducting oxide (Pr0.9La0.1)2(Ni0.74Cu0.21Ga0.05)O4+δ

A novel K₂NiF₄‐type oxide based on (Pr_0.9La_0.1)₂(Ni_0.74Cu_0.21Ga_0.05)O_4+δ (PLNCG) dense mixed conducting ceramic membrane was successfully prepared through a sol–gel route. The oxygen permeation flux through the membrane swept by pure CO₂ was comparative to that swept by He. The oxygen permeation and the stability of PLNCG under pure CO₂ were investigated in detail. A membrane with a thickness of 0.8 mm was steadily operated for 230 h with a constant oxygen permeation flux of 0.32 mL/(min cm²) at 975^°C using pure CO₂ as sweep gas. X‐ray diffraction shows that PLNCG can maintain its fluorite phase, and no carbonates were observed, even when it was exposed to pure CO₂ for a long time. © 2011 American Institute of Chemical Engineers AIChE J, 58: 2473–2478, 2012