Full-Scale Testing for Composite Slab/Beam Systems Made with Extended Stud Spacing

Investigation of the background of the 610?mm (24?in.) spacing of stud shear connectors showed that this limit was set on the basis of a small amount of testing of beams with spacing greater than this limit. The literature search showed that some attempts have been recently made to extend this limit. One of the objectives of the NCHRP 12-65 research project was to investigate the possibility of extending this limit to 1,220?mm (48?in.) for cluster of studs used for precast concrete panels made composite with steel I-beams. The experimental investigation included testing of push-off specimens and full-scale composite beams. Results of the push-off specimens have shown that the fatigue loading has no detrimental effect on the load-slip relationship when the number of studs is doubled per cluster. This paper covers the second part of the experimental investigation, which is fatigue and ultimate testing of full-scale composite beams. The full-scale testing has proven that full-composite action between precast concrete panels and steel girders can be achieved when the spacing between the stud clusters is extended up to 1,220?mm (48?in.).     

Shear Capacity of Hybrid Plate Girders

The AASHTO LRFD Bridge Design Specifications, in versions up to and including the 2003 interim, limit the shear resistance of hybrid steel I-girders to the shear buckling or shear yield load and prevent consideration of the additional capacity due to tension field action, which homogeneous girders are allowed to include. This limitation severely affected the economy of girders utilizing high-performance steel, whose optimum configuration is often hybrid. Therefore, an experimental investigation was initiated by the National Bridge Research Organization at the University of Nebraska-Lincoln to address the limitation on the consideration of tension field action in hybrid girders. This paper presents the findings of that research. Eight simply supported steel I-girders were designed, constructed, and loaded to failure to investigate their failure mechanisms and shear capacities. All girders tested were capable of supporting loads greater than those predicted, considering full contribution from tension field action. Further, despite the coincidence of high levels of both shear and moment, relative to their respective capacities, the specimens were all capable of supporting loads greater than those predicted if shear and moment interaction were ignored. Due in part to the results of the research being presented, modifications appeared in the 2004 version of the AASHTO LRFD bridge design specifications such that the shear strength provisions apply equally to both hybrid and homogeneous girders.     

Assessment of AASHTO LRFD Specifications for Hybrid HPS 690W Steel I-Girders

This paper details research conducted to determine the applicability of the 2nd and 3rd editions of the AASHTO LRFD Specifications to hybrid I-girders fabricated from high-performance steel (HPS) 690W (100?ksi) flanges and HPS 480W (70?ksi) webs. Specifically, the scope of this paper is to evaluate the applicability of the negative moment capacity prediction equations for noncomposite I-girders subjected to moment gradient. This evaluation is carried out using three-dimensional nonlinear finite-element analysis to determine the ultimate bending capacity of a comprehensive suite of representative hybrid girders. In addition, a design study was conducted to assess the economical feasibility of incorporating HPS 690W (100?ksi) in traditional bridge applications. This was accomplished by designing a series of I-girders with varying ratios of span length to girder depth (L/D ratios) for a representative three-span continuous bridge. Results of this study indicate that both the 2nd and 3rd editions of the specifications may be used to conservatively predict the negative bending capacity of hybrid HPS 690W (100?ksi) girders, however increased accuracy results from use of the 3rd edition of the AASHTO LRFD Specifications. Thus, it is concluded that the restriction placed on girders fabricated from steel with a nominal yield strength greater than 480?MPa (70?ksi) can be safely removed. Additionally, results of the design study demonstrate that significant weight saving can result from the use of hybrid HPS 100W girders in negative bending regions, and that hybrid HPS 690W/HPS 480W girders may be ideally suited to sites with superstructure depth restrictions.     

Large Shear Studs for Composite Action in Steel Bridge Girders

Shear studs used in composite steel bridge construction are typically 19.1 mm (? in.) or 22.2 mm (? in.) in diameter. This paper presents the development and implementation of the 31.8 mm (1??in.) stud diameter. Because the 31.8 mm (1??in.) stud has about twice the strength and a higher fatigue capacity than the 22.2 mm (? in.) stud, fewer studs are required along the length of the steel girder. This would increase bridge construction speed and future deck replacement, and reduce the possibility of damage to the studs and girder top flange during deck removal. Studs also can be placed in one row only, over the web centerline, freeing up most of the top flange width and improving safety conditions for field workers. This paper provides information on the development, welding, quality control, and testing of the 31.8 mm (1??in.) stud. Information on the first bridge built in the state of Nebraska with the 31.8 mm (1??in.) studs is provided.     

Composite Action and Adhesive Bond between Fiber-Reinforced Polymer Bridge Decks and Main Girders

This paper describes the behavior of hybrid girders consisting of fiber-reinforced polymer (FRP) bridge decks adhesively connected to steel main girders. Two large-scale girders were experimentally investigated at the serviceability and ultimate limit state as well as at failure. One of the girders was additionally fatigue loaded to 10 million cycles. Compared to the behavior of a reference steel girder, deflections of the two girders at the SLS were decreased by 30% and failure loads increased by 56% due to full composite action in the adhesive layer. A ductile failure mode occurred: Deck compression failure during yielding of the steel girder. The adhesive connections were able to prevent buckling of the yielding top steel flanges. Thus, compared to the reference steel girder, the maximum deflections at failure could be increased up to 130%. No deterioration due to fatigue loading was observed. Based on the experimental results, a conceptual design method for bonded FRP/steel girders was developed. The proposed method is based on the well-established design method for hybrid girders with concrete decks and shear stud connections. The necessary modifications are proposed.     

Steel Girder Design per AASHTO LRFD Specifications (Part 2)

This is the second of two companion papers discussing and illustrating the AASHTO LRFD Bridge Design Specifications for the design of steel girders subject to flexure and shear. In the first paper, notation was introduced that allows reformulation of the AASHTO design equations in a more convenient format and the design of steel I-girders in flexure was presented. The second paper addresses design of box girders for flexure and design of box and I-girders for shear. The design approach is illustrated by two detailed example problems.     

High Performance Steel: Research Front—Historical Account of Research Activities

This paper provides a summary of the major research studies conducted or being conducted in the U.S., to address design issues related to use of high performance steel (HPS) in bridge construction. Emphasis of the paper is on the work related to HPS-485W steel, which has specified minimum yield strength of 485 MPa (70 ksi). Design issues that are addressed in this paper include (1) flexural capacity of compact and noncompact HPS sections in negative bending; (2) issues related to ductility of HPS composite girders in the positive sections (this section presents a simplified ductility check for composite plate girders); (3) tensile ductility of HPS plates; (4) shear capacity of the hybrid steel plate girders; (5) live load deflections; and (6) brief overview of the work that is underway to develop innovative bridge configurations capable of incorporating the advantages of HPS.     

Full-Scale Testing of Composite Plate Girders Constructed Using 485-MPa High-Performance Steel

The 2000 interim version of the AASHTO LRFD Bridge Design Specifications has extended the applicability of the provisions for the design of composite plate girders in positive bending to include 485-MPa High-Performance Steel. The change made in the 2000 interim code is based on analytical work. This paper provides a summary of experimental work conducted with the purpose of verifying the safety of the proposed recommendation. The results of the two tests conducted indicate that, although slightly overconservative, the code's current strength predictive equation with the proposed recommendation is adequate. It was also observed that the tension flange of composite flexural members constructed using HPS-485W steel could achieve large levels of tensile strains without fracture.     

Behavior of Transverse Confining Systems for Steel-Free Deck Slabs

Extensive research conducted over the past eight years in Canada has led to a concrete deck slab of girder bridges that can be entirely free of any tensile reinforcement. This slab, known as the steel-free deck slab, derives its strength from its internal arching action, which is harnessed longitudinally by making the slab composite with the girders, and transversely by restraining the relative transverse movement of the top flanges of adjacent girders. Two steel-free deck slabs have already been built, in which the transverse confinement is provided by welding steel straps to the girders. This paper presents test results on two other kinds of transverse confining systems, which are applicable to both steel and concrete girders. It is shown that the steel-free deck slab, in addition to being more durable than slabs with steel reinforcement, can also prove to be more economical.     

Strengthening of a Steel Bridge Girder Using CFRP Plates

For bridge owners faced with a rising number of structurally deficient steel bridges, the rehabilitation of steel girders using advanced composite materials offers an attractive solution for short-term retrofit or long-term rehabilitation. Several laboratory studies conducted at the University of Delaware have shown that carbon fiber-reinforced polymer (CFRP) plates can be used to effectively strengthen steel bridge girders. Initial studies focused on several issues including the effect on global stiffness and strength, bond force transfer and development, and environmental and fatigue durability of the CFRP∕steel bond. Once the feasibility of the strengthening procedure had been thoroughly examined, strengthening of an existing steel bridge girder was performed. This paper reviews the research conducted to date, and presents details of a demonstration of this technology performed on a bridge located on Interstate 95 in Newark, Del.     

Live-Load Distribution Factors for Prestressed Concrete, Spread Box-Girder Bridge

This study presents an evaluation of shear and moment live-load distribution factors for a new, prestressed concrete, spread box-girder bridge. The shear and moment distribution factors were measured under a live-load test using embedded fiber-optic sensors and used to verify a finite element model. The model was then loaded with the American Association of State Highway and Transportation (AASHTO) design truck. The resulting maximum girder distribution factors were compared to those calculated from both the AASHTO standard specifications and the AASHTO LRFD bridge design specifications. The LRFD specifications predictions of girder distribution factors were accurate to conservative when compared to the finite element model for all distribution factors. The standard specifications predictions of girder distribution factors ranged from highly unconservative to highly conservative when compared to the finite element model. For the study bridge, the LRFD specifications would result in a safe design, though exterior girders would be overdesigned. The standard Specifications, however, would result in an unsafe design for interior girders and overdesigned exterior girders.     

Experimental Validation of a Shear Stud Connection between Steel Girders and a Fiber-Reinforced Polymer Deck in the Transverse Direction

A fiber-reinforced polymer (FRP) deck-to-girder connection was evaluated for fatigue resistance and residual capacity in the transverse direction. The connection consisted of three shear studs cast into a trapezoidal cell of a FRP sandwich deck. Steel spirals were positioned around each shear stud to aid in grout confinement. Test fixturing consisted of multiple girders and tie downs to induce realistic loading of the connection due to wheel loads. The connection was fatigued according to AASHTO LRFD Specifications for 10.5?million?cycles (75?year design life) and tested for residual capacity. The connection survived fatigue testing without failure. The haunch exhibited minimal debonding and cracking. Connection capacity after one lifetime of fatigue cycles exceeded strength limit state requirements.     

Improved Longitudinal Joint Details in Decked Bulb Tees for Accelerated Bridge Construction: Concept Development

This paper focuses on an investigation of improved continuous longitudinal joint details for decked precast prestressed concrete girder bridge systems. Precast concrete girders with an integral deck that is cast and prestressed with the girder provide benefits of rapid construction along with improved structural performance and durability. Despite these advantages, use of this type of construction has been limited to isolated regions of the United States. One of the issues limiting more widespread use is a perceived problem with durability of longitudinal joints used to connect adjacent girders. This paper presents the results of a study to assess potential alternate joint details based on constructability, followed by testing of selected details. Seven reinforced concrete beam specimens connected with either lapped headed reinforcement or lapped welded wire reinforcement were tested along with a specimen reinforced by continuous bars for comparison. Test results were evaluated based on flexural capacity, curvature at failure, cracking, deflection, and steel strain. Based on the survey and the experimental program, a headed bar detail with a 152 mm (6 in.) lap length was recommended for replacing the current welded steel connector detail.     

Effect of Multilanes on Wheel Load Distribution in Steel Girder Bridges

This paper presents the results of a parametric study that investigated the effect of multilanes and continuity on wheel load distribution in steel girder bridges. Typical one- and two-span, two-, three-, and four-lane, straight, composite steel girder bridges were selected for this study. The major bridge parameters chosen for this study were the span length, girder spacing, one- versus two-spans, and the number of lanes. These parameters were varied within practical ranges to study their influence on the wheel load distribution factors. A total of 144 bridges were analyzed using the finite-element method. The computer program, SAP90, was used to model the concrete slab as quadrilateral shell elements and the steel girders as space frame members. Simple supports were used to model the boundary conditions. AASHTO HS20 design trucks were positioned in all lanes of the one- and two-span bridges to produce the maximum bending moments. The calculated finite-element wheel load distribution factors were compared with the AASHTO and the National Cooperative Highway Research Program (NCHRP) 12-26 formulas. The results of this parametric study agree with the newly developed NCHRP 12-26 formula and both were, in general, less than the empirical AASHTO formula (S∕5.5) for longer span lengths [>15.25 m (50 ft)] and girder spacing >1.8 m (6 ft). This paper demonstrates that the multiple lane reduction factors are built into the newly developed distribution factors for steel girder bridges that were presented in the NCHRP 12-26 final report. It should be noted that AASHTO LRFD contains a similar expression that results in a value that is 50% of the value in the equations developed as a part of NCHRP 12-26. This is due to the fact that AASHTO LRFD consider the entire design truck instead of half-truck (wheel loads) as the case in the NCHRP 12-26 report and the AASHTO Standard Specifications for Highway Bridges. Therefore, this paper supports the use of the new distribution factors for steel girder bridges developed as a part of NCHRP 12-26 and consequently the distribution factors presented in the AASHTO LRFD Bridge Design Specifications.     

Flexural Reliability of Reinforced Concrete Bridge Girders Strengthened with Carbon Fiber-Reinforced Polymer Laminates

This paper presents the development of a resistance model for reinforced concrete bridge girders flexurally strengthened with externally bonded carbon fiber-reinforced polymer (CFRP) laminates. The resistance model is limited to pure flexural failure and does not address shear failure, laminate debonding, or delamination. The resistance model is used to calculate the probability of failure and reliability index of CFRP-strengthened cross sections. The first-order reliability method is employed to calibrate the flexural resistance factor for a broad range of design variables. The study shows that the addition of CFRP improves reliability somewhat because the strength of CFRP laminates has a lower coefficient of variation than steel or concrete. However, the brittle nature of CFRP laminates necessitates a reliability index that is greater than that generally implied in the AASHTO LRFD for 1998. This leads to a lower resistance factor than is currently accepted for reinforced concrete sections in flexure.     

Demonstration of Use of High-Performance Lightweight Concrete in Bridge Superstructure in Virginia

The general objective of this research was the construction and evaluation of a bridge using high-performance lightweight concrete (HPLWC). The resulting bridge over the Chickahominy River near Richmond, Va., consists of 15 prestressed American Association of State Highway and Transportation Officials (AASHTO) Type IV girders made of HPLWC with a density of 1,920?kg/m3 and a minimum required 28-day compressive strength of 55?MPa. The bridge also has a lightweight concrete (LWC) deck with a density of 1,850?kg/m3 and a minimum required 28-day compressive strength of 30?MPa. This research study is chiefly concerned with investigating the effects of using lightweight concrete in prestressed girders on transfer length, development length, flexural strength, girder live-load distribution factor, and dynamic load allowance. Transfer length was determined to be 432?mm, or 33?db, for several girders at the time of prestress transfer. The development length was determined to be between 1,830 and 2,440?mm, while the flexural strength ranged from 11 to 30% higher than the AASHTO flexural capacity. The measured distribution factors and dynamic load allowance were smaller than the AASHTO standard and LRFD values.     

Steel Girder Stability during Bridge Erection: AASHTO LRFD Check on L/b Ratios

The erection of steel plate girders during the construction process of a steel bridge is a complex operation, which is often left to the contractor and/or the subcontractor to plan and execute. Rules of thumb have been developed through experience to check the lateral torsional buckling of the steel girder during erection using the maximum L/b (unbraced length/compressive flange width) ratio, below which no lateral torsional buckling would occur. Although the L/b ratio check has proven to be useful and convenient on-site, it is necessary to provide a more rational basis for the rules of thumb, and find the maximum L/b ratios by checking the lateral torsional buckling failure of girders under erection according to the latest AASHTO LRFD code. A series of parametric studies were conducted on cantilever and simply supported girders under self-weight as well as self-weight plus wind load, in order to: (1) check the rules of thumb on L/b ratios and (2) determine the effects of girder flange width, flange thickness, web depth, web thickness, and yield strength on the maximum L/b ratio and girder stability during erection. From the results, rules of thumb were modified for girders with common shapes, and it was obvious that (1) self-weight plus wind load controls the girder stability during erection in most cases and (2) flange width and web depth have the most effects on the maximum L/b ratio and girder stability during erection.     

New AASHTO Guide Manual for Load and Resistance Factor Rating of Highway Bridges

This paper introduces the American Association of State Highway Officials’ (AASHTO) new Guide Manual for Condition Evaluation and Load and Resistance Factor Rating of Highway Bridges that was completed in March 2000 under a National Cooperative Highway Research Program research project and adopted as a Guide Manual by the AASHTO Subcommittee on Bridges and Structures at the 2002 AASHTO Bridge Conference. The new Manual is a companion document to the AASHTO Load and Resistance Factor Design (LRFD) Bridge Design Specifications in the same manner that the current Manual for Condition Evaluation of Bridges is to the AASHTO Standard Specifications. The new Manual is consistent with the LRFD Specifications in using a reliability based limit states philosophy and extends the provisions of the LRFD Specifications to the areas of inspection, load rating, posting and permit rules, fatigue evaluation, and load testing of existing bridges. This paper presents an overview of the manual; specifically, the new Load and Resistance Factor rating procedures are explained and the basis for their calibration is discussed.     

Development of Live-Load Distribution Factors for Glued-Laminated Timber Girder Bridges

This paper presents simple relationships for calculating live-load distribution factors for glued-laminated timber girder bridges with glued-laminated timber deck panels. Analytical models were developed using the Ansys 113 finite-element program, and the results were validated using recorded data from four in-service timber bridges. The effects of the bridge span length, the spacing between girders, and the bridge width on the distribution of the live load were investigated by using the validated models. The live-load distribution factors obtained from the field test and the analytical models were compared with those obtained using the AASHTO LRFD Bridge Design Specifications2 live-load distribution relations. The comparison showed that the live-load distribution factors obtained by using the AASHTO LRFD Bridge Design Specifications2 were conservative. For this reason, statistical methods were used to develop accurate relationships that can be used to calculate the live-load distribution factors in the design of glued-laminated girder bridges.     

Load Configuration and Lateral Distribution of NATO Wheeled Military Trucks for Steel I-Girder Bridges

This paper presents the lateral load distribution of various North Atlantic Treaty Organization (NATO) wheeled military trucks on a simple-span steel I-girder bridge (L = 36?m). The military trucks are classified into the military load classification (MLC) system. The MLC trucks demonstrate different load configurations when compared to the standard HS20 truck in terms of wheel-line spacing, number of axles, and weight. A calibrated three-dimensional finite-element analysis is conducted to examine the MLC load effects. The applicability of the AASHTO LRFD provisions is evaluated using 72 different load models. The wheel-line spacing and weight of the MLC trucks cause different flexural behavior and load distributions of the bridge when compared to those of HS20. The current AASHTO LRFD approach to determine live load distribution factors may be reasonably applicable to the MLC trucks, including approximately 20% of conservative predictions.