Performance of Transverse Cracking in Jointed Concrete Pavements

Environmental effects and repetitive traffic applications can lead to the development of transverse cracks in jointed concrete pavements. Maintaining adequate aggregate interlock load transfer across these cracks is essential to preserving the functional and structural integrity of these pavements. The objectives of this study were to determine the design parameters that significantly affect transverse cracking and to demonstrate methods available for evaluating cracked pavements. Field data collected from in-service jointed concrete pavements located throughout southern Michigan were used to accomplish these objectives. Joint spacing, coarse aggregate type, shoulder type, and pavement temperature were found to have significant effects on transverse crack development and∕or performance. The surface texture of crack faces was assessed using a promising new test method called volumetric surface texture testing. Volumetric surface texture results provided an indication of the aggregate interlock potential of pavements containing various aggregate types. Three performance parameters capable of mechanistically characterizing crack performance were discussed. A relatively simple procedure was described for determining these parameters and evaluating crack conditions. Field data were also used to demonstrate and validate a voids' analysis procedure. This procedure estimates the potential for loss of support near cracks and joints, thus allowing for proper rehabilitation actions to be taken prior to the manifestation of additional distresses.     

Slippage Failure of a New Hot-Mix Asphalt Overlay

A premature pavement overlay failure had occurred only 1 day after it was opened to traffic. Crescent-shaped cracks were intermittently spread over a section about 3 mi in length. Dynamic cone penetrometer results demonstrated that the slippage cracks were not linked to weak base or subgrade. Loss of overlays on structurally sound pavements due to poor bonding is an expensive error. A tack coat is considered a simple, relatively inexpensive, yet essential step in the pavement construction process. It is theorized that the ineffective bonding due to poor quality tack coat and/or inappropriate application rate is the primary factor that led to the slippage cracks. Other contributing factors include low asphalt content and high aging ratio that reduced the effectiveness of the bond. The aging ratios exceed the maximum allowable 3.5 specified. Based the investigation results, the contractor did remove and replace the top 50 mm hot-mix asphalt (HMA) overlay at his own expense. Although selection of proper tack coat materials and quantities is essential, there is a lack of proper construction quality control and quality assurance procedure to ensure appropriate surface preparation prior to application of a HMA overlay.     

Use of an Infrared Joint Heater to Improve Longitudinal Joint Performance in Hot Mix Asphalt Pavements

Longitudinal joint cracking is one of the most prevalent forms of distress in asphalt concrete pavements. The joint area does not achieve the same density as the mat due to an unconfined edge on the initial pass and a cold joint during the second pass. The lower density allows water to penetrate and the material cracks, usually within one?year of construction. There are many techniques for constructing longitudinal joints, one being to preheat the joint prior to paving the second lane. This paper describes a field study conducted in New Hampshire using an infrared joint heater. Thermocouples were embedded in the pavement to determine the extent of heat penetration from the infrared heaters. Cores were taken along the joint and in the travel lanes for both the control and test sections. Density and strength measurements were taken on the cores. Permeability measurements along the control and test joints were performed. A cracking survey performed one?year after construction showed that the section of pavement where the infrared heater was used had significantly less cracking than the control section.     

Field Investigations of Cracking on Concrete Pavements

This paper presents the results of several investigations to identify the underlying causes of longitudinal cracking problems in Portland cement concrete (PCC) pavement. Longitudinal cracking is not intended and detrimental to the long-term performance of PCC pavement. Longitudinal cracking problems in five projects were thoroughly investigated and the findings indicate that longitudinal cracking was caused by: (1) late or shallow saw cutting of longitudinal joints; (2) inadequate base support under the concrete slab; and (3) the use of high coefficient of thermal expansion (CTE) aggregates. When the longitudinal cracks were caused by late or shallow saw cutting of longitudinal joints, cracks developed at a very early stage. However, when there was adequate base support, the longitudinal cracks remained relatively tight even after decades of truck trafficking. Another cause of longitudinal cracking was inadequate base support, and cracking due to this mechanism normally progressed to rather wide cracks. Some cracks were as wide as 57?mm. Evaluations of base support by dynamic cone penetrometer in areas where longitudinal cracks were observed indicate quite weak subbase in both full-depth repaired areas and surrounding areas. This implies that the current requirements for the subbase preparation for the full-depth repair are not adequate. Another cause of longitudinal cracking was due to the use of high CTE aggregate in concrete. Large volume changes in concrete when coarse aggregate with high CTE is used could cause excessive stresses in concrete and result in longitudinal cracking. To prevent longitudinal cracking, attention should be exercised to the selection of concrete materials (concrete with low CTE) and the quality of the construction (timely and sufficient saw cutting and proper selection and compaction of subbase material).     

Premature Cracking from Cement-Treated Base and Treatment to Mitigate Its Effect

A forensic study was conducted to investigate the premature cracking distress on an ongoing construction project on State Highway (SH) 24. Transverse cracks occurred at approximately every 9–15?m (30–50?ft) along the 9.6?km (5.9?mi) project. The field tests involved both destructive tests, including trenching and coring, and nondestructive tests, including falling weight deflectometer (FWD) and ground-penetrating radar (GPR) tests. The laboratory tests mainly included cement-treated base material and asphalt mixture material series tests. By integrating all the test results, it was concluded that the premature cracking was originating from the cement-treated base (CTB). Although CTB is not a new concept in pavement construction, stabilization of base materials is a complex process, which, if not handled properly, may lead to premature failures. The two primary factors that contributed to the premature failure are (1)?an excessive amount of cement in the CTB, and (2)?a high moisture content when the CTB was compacted (almost 2% above optimum moisture). It was believed the possibility of premature failure could be reduced significantly, if the lab verification tests were conducted on the CTB before construction started. Pavement life analysis was conducted to evaluate the current structure adequacy to sustain future traffic. In addition, extensive material design was conducted for the final wearing course asphalt mixture, which was intended to mitigate the effect of existing cracks by resisting crack propagation from the underlying structure.     

Thermal Cracking of Viscoelastic Asphalt-Concrete Pavement

This paper studies the thermal cracking of asphalt-concrete pavements using a semianalytical model that accounts for the multiscale nature of the thermal cracking phenomenon, the viscoelasticity of asphalt-concrete, and the frictional constraint on the pavement interface. This paper extends previous work to include the effects of asphalt-concrete viscoelasticity and to include a study of the effects of the major parameters. Numerical simulations lead to almost uniformly spaced thermal cracks, similar to field observations of real flexible pavement structures. A parameter study shows that material homogeneity, asphalt-concrete ductility, frictional constraint on the interface, and rate of cooling significantly influence the thermal cracking of asphalt-concrete pavements.     

Detailed Forensic Investigation and Rehabilitation Recommendation on Interstate Highway-30

The main objective of this study is to identify the cause of the punchouts observed on Interstate Highway 30 (IH-30), and to identify possible rehabilitation alternatives. Several nondestructive tests, as well as coring and trenching, were conducted in both distressed and nondistressed areas. Middepth horizontal cracks were found during routine repair and by the trenching performed in this study. It is believed that due to temperature variation at an early stage, horizontal cracks developed at the middepth interface between the steel and concrete. The truck traffic caused the horizontal cracks to deteriorate further. Repetitive truck traffic and thermal loading forced the concrete to crack vertically from the middepth where there were horizontal cracks. The closely spaced transverse and longitudinal cracks, along with the delamination, caused punchouts. Although the problem is not imminent, an immediate seal plus a 75 mm heavy-duty stone matrix asphalt (SMA) overlay will probably provide the most cost-effective remedy for this section of IH-30. Existing distressed areas should be repaired before the rehabilitation. To slow the deterioration, the district should use a latex modified chip seal or asphalt rubber seal (AC15-5TR) followed by a 75 mm heavy duty SMA. This is to provide bonding between the concrete and SMA overlay. If the district chooses to do nothing at this time, it will become costly in 2–3 years if current environmental and traffic conditions hold. The cost to repair a severely deteriorated continuously reinforced concrete pavement (CRCP) would be several times more than the 75 mm heavy duty SMA overlay.     

Effectiveness of Preventative Maintenance Treatments Using Fourteen SPS-3 Sites in Texas

Fourteen Texas SPS-3 test sites were studied to determine the effectiveness of preventative maintenance treatments. These sections were built on four highway classifications (IH, US, SH, and FM) in different climates and with different levels of traffic and subgrade support. Almost all 14 SPS-3 sites were given preventative maintenance treatments (thin overlay, slurry seal, crack seal, and chip seal) in Fall 1990. The distress score concept used by the Texas Department of Transportation (TxDOT) was adopted in this study to judge the effectiveness of preventative maintenance treatments. TxDOT has used this concept since the early 1980s, though the utility factors have been revised few times. The distress score quantifies the visible surface wear due to traffic and environmental influences. Only very few sections experienced premature failures on the SPS-3 sites in Texas. In many cases, superior underlying pavement conditions have been found. The chip seal has the most sites in which it is rated the best performer. The chip seals performed well on a wide range of pavement conditions. In fact, chip seals have the highest distress score for both high and low traffic areas. When initial cost is considered, crack seal provides the best alternative for low traffic routes that have a sound underlying pavement structure. For high traffic routes, chip seal is a better choice. However, a thin overlay is the most effective for rut resistance. Since the thin overlay has the highest initial cost, it is best used on high traffic routes where rutting is a major concern. If rutting is not a concern, chip seal is the best choice for a high traffic area. The treatments applied to US84 sections were too late and did not reach seven years of life as normally was expected, which reconfirms that the timing for preventive maintenance treatment is very important.     

Novel Approach to Pavement Cracking Detection Based on Fuzzy Set Theory

Conventional visual and manual pavement cracking analysis approaches are very costly, time-consuming, dangerous, labor-intensive, and subjective. They possess various drawbacks such as having a high degree of variability, being unable to provide meaningful quantitative information, and almost always leading to inconsistencies in cracking details over space and across evaluations. In this paper, a novel pavement cracking detection algorithm based on fuzzy logic is proposed. The main idea of the proposed method is based on the fact that the crack pixels in pavement images are “darker than their surroundings and continuous.” First, the proposed method determines how much darker the pixels are than the surroundings by deciding the brightness membership function for gray levels in the difference image. Second, we map the fuzzified image into the crack domain by finding the crack membership values of the pixels. Third, we check the connectivity of the darker pixels to eliminate the pixels lacking in connectivity. Finally, an image projection algorithm is employed to classify cracks. The experimental results have demonstrated that the cracks are correctly and effectively detected by the proposed method. The main advantages of the proposed method are: (1) it can correctly discover thin cracks, even from very noisy pavement images; (2) the necessary parameters can be determined automatically; (3) the efficiency and accuracy of the proposed algorithm are superior; and (4) its application-dependent nature can simplify the design of the entire system.     

Field and Lab Investigations of Prematurely Cracking Pavements

A forensic study was conducted to identify the cause of the premature cracking on three recently completed projects that were built with the same design. Nondestructive [ground penetration radar, falling weight deflectometer (FWD), GeoGauge, and Portable FWD], nuclear density gauge, dynamic cone penetration, and extensive laboratory tests were performed. It was found that the initial stiffness of the treated base was found to be excessively high by FWD backcalculation. Some sections of the backcalculated base moduli were over 20.7?GPa. This indicates that the layer is excessively brittle for a base material, similar to lean concrete. Six specimens (that were made without a mellowing period) exhibited cracks. There was no cracking for six specimens that had two days of mellowing. It was concluded that the culprit of the transverse cracking in the main lanes was the shrinkage of lime treated base layers. The longitudinal cracks are related to the edge drying and the transverse cracks are related to the insufficient mellowing period. Based on the findings of this study, the District implemented a 2-day mellowing period for Quicklime treated caliche base. Three newly constructed pavements (age 8, 5, and 2?months) were surveyed. No cracking can be observed so far, and the District thinks the cracking problem has been mitigated by the 2-day mellowing period. Without the mellowing period, cracking had normally occurred 1?to?2?months after construction..     

Shanghai’s Experience on Utilizing the Rubblization for Jointed Concrete Pavement Rehabilitation

As agencies continue looking for cost-effective methods to rehabilitate deteriorated jointed concrete pavement (JCP), rubblization using a resonant breaker has been experimented by the Shanghai Municipal Roadway Authority (SMRA). It was demonstrated that rubblization using a resonant breaker offers a viable option for the SMRA because the rubblized pavement sections have been performing very well with no visible distress. Based on field observation for a typical hot mix asphalt concrete (HMAC) overlay on a nonrubblized JCP, it was found the treatment normally would have reflective cracking for the same overlay thickness in the first three years. Besides the cost advantage over the reconstruction, a resonant breaker also had yielded the minimum disturbance during the rubblization. It was observed that it was very effective to use water during compaction on a rubblized JCP surface to improve compaction efficiency and to control dust. Furthermore, there is no need to apply a prime coat before the HMAC overlay, as there was no detrimental effect that could be identified. The average rubblized JCP moduli were found to be 1,323?to?1,375?MPa, which are within the range reported in the literature. It was believed that there were high possibilities to increase rubblized JCP moduli without sacrificing the performance by increasing the particle size, because a reduction of 200?mm of HMAC was observed when rubblized JCP increased from 345?to?3,445?MPa at a subgrade modulus of 138?MPa and traffic of 30 million ESAL. However, further research is needed to optimize the rubblized JCP moduli in an attempt to reduce overlay thickness without creating reflective cracking.     

Evaluation of Thermal Cracking at Elmendorf AFB Using SHRP Technology

An evaluation of runway and taxiway pavements was conducted using technology developed or utilized during the Strategic Highway Research Program (SHRP) to determine the effectiveness for identifying thermal cracking propensity of asphalt pavements. SHRP performance grades (PG) of PG52-28 and PG58-28 were measured for the 3 and 6% (weight-to-weight ratio) styrene-butadiene-styrene copolymer-modified asphalt binders employed in taxiway and runway construction. The high temperature SHRP performance grades were above that required by SHRP for the Anchorage, Alaska area according to the SHRP weather database. The low temperature SHRP PG of the binders were found to be insufficient for the area. No rutting has been observed; however, the pavements developed transverse cracks after the first winter following construction of both the runway and taxiway pavements in 1994 and 1996, respectively. The SHRP thermal cracking model failed to predict any cracking within a 10-year period for both pavements. No obvious cause for the model failure could be ascertained. The thermal stress restrained specimen test revealed no significant difference between cracking temperatures for the 3 and 6% styrene-butadiene-styrene-modified binders.     

Field Trial for Asphalt Pavements Reinforced with Geosynthetics and Behavior of Glass-Fiber Grids

This paper presents details of a large field trial and some observations conducted to evaluate the practical efficiencies of geosynthetically reinforced asphalt pavements in Shanxi Province, China. Three glass-fiber grids (LB2000 II, TGG-8080, GGA 2021), one plastic grid (Tensar AR1), two geotextiles (nonwoven needle-punched and nonwoven heat-bonded), and one geocomposite (Tensar AR-G) application were selected for evaluation. These geosynthetics were installed in the interface between new asphalt pavement layers (APL) and new cement-stabilized gravel–sand base courses coated by emulsified asphalt or within new APL in the reconstruction of asphalt pavement sections (Program I), or in the interface between old APL and new overlay layers in the asphalt overlay pavement sections (Program II). In each program, reinforced sections with different geosynthetics were compared with each other and with nonreinforced sections to determine relative performance. Inspections after construction showed that the integrated damage ratio and deflection in the pavement sections reinforced with glass–fiber grids were less than other pavement sections. Furthermore, after about 4?years of service, glass-fiber grids were dug out and no breaking and node movement were discovered. Nevertheless, observations indicated that geosynthetics may not be effective, if bearing capacity of the base course/subgrade is inadequate, or if the overlay thickness is too thin, or if preconstruction repair of distressed old pavement is incomplete.     

Forensic Investigation of Ultrathin Whitetopping Pavements in Florida

Developed in the early 1990s, ultrathin whitetopping (UTW) is a relatively new technique for asphalt pavement rehabilitation. To evaluate the applicability of UTW pavement in Florida, in 1997, the Florida Department of Transportation (FDOT) constructed an experimental UTW pavement in a weigh station along I-10, located in north Florida. The performance of these test sections, however, was less than ideal, with the observation of some early cracking on the concrete surface, which developed into severe cracking with time. Therefore, a forensic investigation was conducted to determine the causes of the problems in these UTW sections, so that lessons could be learned from this experimental project, the use of UTW under Florida’s conditions could be adequately assessed, and UTW technology could be properly applied in the future. The scope of work consisted of field evaluation, laboratory testing, and pavement design evaluation. Field evaluation included a pavement condition survey, pavement temperature measurement, nondestructive load testing using a falling weight deflectometer, and slab thickness determination. Laboratory tests were performed to determine concrete and asphalt material properties. Other design and traffic data were also acquired from FDOT. Data collected from the field evaluation and laboratory testing were used in conjunction with a mechanistic UTW pavement design/evaluation procedure to determine the possible causes for premature failure. From this comprehensive evaluation, the primary cause for the failure was found to be inadequate UTW pavement design. The inadequacy of the combination of thickness and slab dimensions contributed to the early cracking of the UTW pavement.     

Effect of Design and Site Factors on the Long-Term Performance of Flexible Pavements

Results are presented from a study to evaluate the relative influence of design and site factors on the performance of in-service flexible pavements. The data are from the SPS-1 experiment of the Long-Term Pavement Performance program. This experiment was designed to investigate the effects of HMA surface layer thickness, base type, base thickness, and drainage on the performance of new flexible pavements constructed in different site conditions (subgrade type and climate). Base type was found to be the most critical design factor affecting fatigue cracking, roughness (IRI), and longitudinal cracking (wheel path). The best performance was shown by pavement sections with asphalt treated bases (ATB). This effect should be interpreted in light of the fact that an ATB effectively means a thicker HMA layer. Drainage and base type, when combined, also play an important role in improving performance, especially in terms of fatigue and longitudinal cracking. Base thickness has only secondary effects on performance, mainly in the case of roughness and rutting. In addition, climatic conditions were found to have a significant effect on flexible pavement performance. Wheel path longitudinal cracking and transverse cracking seem to be associated with a wet-freeze environment, while nonwheel path longitudinal cracking seems to be dominant in a freeze climate. In general, pavements built on fine-grained soils have shown the worst performance, especially in terms of roughness. Although most of the findings from this study support the existing understanding of pavement performance, they also provide an overview of the interactions between design and site factors and new insights for achieving better long-term pavement performance.     

Use of the Long-Term Pavement Performance Database in the Pavement Engineering Curriculum

In this paper the writers demonstrate the inclusion of the Long-Term Pavement Performance (LTPP-DATAPAVE 3.0) data within the pavement engineering curriculum at Michigan State University (MSU). The paper presents two examples, one from an undergraduate course on pavement rehabilitation and one from a graduate course on pavement analysis and design. These examples illustrate the use of LTPP data in computing responses, predicting traffic, developing rehabilitation strategies, and predicting performance of both rigid and flexible pavements.     

Decision-Support System for the Rehabilitation of Deteriorating Sewers

This paper describes an automated and integrated detection, structural assessment, and rehabilitation method selection system for sewers based on the processing of video footage obtained by closed circuit television surveys. The system is based on a neural network classifier (NNC) trained to identify longitudinal cracks in sewers. Results obtained from experimentation with the NNC indicate that crack detection based on single-frame processing is not sufficient, and frame sequence processing substantially improves crack recognition rates. Based on the location of the cracks, local and global structural damage is assessed and a rehabilitation method is selected. Based on the significance of damaged sewers, the rehabilitation projects are being prioritized. An expert system coordinates the various modules in the system and connects them to a geographic information system.     

Cracking and damage mechanisms in ceramic/metal multilayers

Investigations of cracking in multilayered ceramic/metal composites are presented. Two aspects are considered: crack renucleation across intact single metal layers and subsequent crack extension. Crack renucleation criteria are determined and compared with predictions. High-resolution strain-mapping techniques are employed to determine the surface strain fields surrounding cracks. Good agreement is found between these experimental measurements and the predictions of a small-scale yielding model. Subsequent crack progression occurs either by the extension of a dominant, nearly planar crack or by the formation of a zone of periodically spaced cracks. Both patterns are analyzed. The dominant cracking behavior is found to depend on the volume fraction and yield strength of the metal.     

Distributed Thermal Cracking of AC Pavement with Frictional Constraint

This paper develops a model to simulate the distributed thermal cracking of concrete structures with frictional constraint. This model is developed primarily for the thermal cracking asphalt-concrete (AC) pavement structures; however, with some modifications, it is also applicable to similar problems such as shrinkage cracking of concrete and cracking of reinforced concrete in uniaxial tension. This model reflects the multiscale nature of these problems: microcracking or damage on the mesoscale and localization or redistribution on the macroscale. Randomly distributed fictitious cracks are introduced to represent the inhomogeneities and damage in the material at the mesoscale. Friction is recognized as the mechanism leading to stress redistribution and, therefore, damage localization on the macroscale. When the problem is assumed to be 1D and Coulomb friction is used, a semianalytical numerical scheme is developed. The formation of stress-free open cracks is due to the combination of continuous crack growth and unstable jumps, which involve a nonlinear stability analysis. Equilibrium solutions and stability conditions are given in the paper. Displacement controlled analysis is used to follow the unstable equilibrium path after the structure has lost stability. Numerical simulations clearly show that, with slight mesoscale inhomogeneities and in the presence of a constraining frictional force, microcracking or damage on the mesoscale localizes and finally leads to open cracks distributed at a spacing on the order of the macroscale.     

Crack Growth Modeling and Life Prediction of Pipeline Steels Exposed to Near-Neutral pH Environments: Dissolution Crack Growth and Occurrence of Crack Dormancy in Stage I

This investigation was initiated to provide governing equations for crack initiation, crack growth, and service life prediction of pipeline steels in near-neutral pH (NNpH) environments. This investigation has focused on the crack initiation and early-stage crack growth. The investigation considered a wide range of conditions that could lead to crack initiation, crack dormancy, and crack transition from a dormant state to active growth. It is concluded that premature rupture caused by stress cracking at a service life of about 20 to 30 years previously observed during field operation could take place only when the worst conditions responsible for crack initiation and growth have been realized concurrently at the site of rupture. This also explains the reason that over 95 pct of NNpH cracks remain harmless, while about 1 pct of them become a threat to the integrity of pipeline steels.