Critical Evaluation of Strain Measurements in Glass Fiber-Reinforced Polymer Bridge Decks

An experimental study of principal strains and deflections of glass fiber-reinforced polymer (GFRP) composite bridge deck systems is presented. The experimental results are shown to correlate well with those of an analytical model. While transverse strains and vertical deflections are observed to be consistent, repeatable, and predictable, longitudinal strains exhibit exceptional sensitivity to both strain sensor and applied load location. Large, reversing strain gradients are observed in the longitudinal direction of the bridge deck. GFRP deck system geometry, connectivity, material properties, and manufacturing imperfections coupled with the observed strains suggest that the performance of these structures should be assessed under fatigue loading conditions. Recommendations for accurately assessing longitudinal strain in GFRP bridge decks are made, and a review of existing data is suggested.     

Filament-Wound Glass Fiber Reinforced Polymer Bridge Deck Modules

The demand for the development of efficient and durable bridge decks is a priority for most of the highway authorities worldwide. This paper summarizes the results of an experimental program designed to study the behavior of an innovative glass fiber reinforced polymer (GFRP) bridge deck recently patented in Canada. The deck consisted of a number of triangular filament wound tubes bonded with epoxy resin. GFRP plates were adhered to the top and bottom of the tubes to create one modular unit. The experimental program, described in this paper, discusses the evolution of two generations of the bridge deck. In the first generation, three prototype specimens were tested to failure, and their performance was analyzed. Based on the behavior observed, a second generation of bridge decks was fabricated and tested. The performance was evaluated based on load capacity, mode of failure, deflection at service load level, and strain behavior. All decks tested exceeded the requirements to support HS30 design truck loads specified by AASHTO with a margin of safety. This paper also presents an analytical model, based on Classical Laminate Theory to predict the load-deflection behavior of the FRP decks up to service load level. In all cases the model predicted the deck behavior very well.     

Theoretical and Experimental Analysis of GFRP Bridge Deck under Temperature Gradient

The temperature difference between the top and bottom of a glass fiber reinforced polymer (GFRP) composite deck, ～ 65°C ( ～ 122°F), is nearly three times that of conventional concrete decks ～ 23°C ( ～ 41°F). Such a large temperature difference is attributed to the relatively lower thermal conductivity of GFRP material. In this study, laboratory tests were conducted on two GFRP bridge deck modules (10.2 and 20.3?cm deep decks) by heating and cooling the top surface of the GFRP deck, while maintaining ambient (room) temperature at the deck bottom. Deflections and strains were recorded on the deck under thermal loads. Theoretical results (using macro approach, Navier-Levy, and FEM) were compared with the laboratory test data. The test data indicated that the GFRP deck exhibited hogging under a positive temperature difference (i.e., Ttop>Tbottom, heating test; Ttop and Tbottom are temperatures at top and bottom of the deck, respectively) and sagging under a negative temperature difference (i.e., Ttop相似文献   

Fatigue and Strength Evaluation of Two Glass Fiber-Reinforced Polymer Bridge Decks

The use of glass fiber-reinforced polymer (GFRP) bridge decks is appealing for applications where minimizing dead load is critical. This paper describes fatigue and strength testing of two types of GFRP decks being considered for use in the retrofit of an aging steel arch bridge in Snohomish County, Washington, where a roadway expansion is necessary and it is desirable to minimize the improvements to the arch superstructure. Each test used a setup designed to be as close as practicable to what will be the in situ conditions for the deck, which included a 2% cross slope for drainage. The fatigue testing consisted of a single 116 kN (26 kip) load applied for 2 million cycles, which corresponds to an AASHTO HS-25 truck with a 30% impact factor, and the strength testing consisted of multiple runs of a monotonically applied minimum load of 347 kN (78 kips). Results from the fatigue testing indicated a degradation of the stiffness of both deck types; however, the degradation was limited to less than 12% over the duration of loading. Further, the results showed both deck types accumulated permanent deck displacement during fatigue loading and one deck type used a detail with poor fatigue performance. That detail detrimentally impacted the overall deck performance and caused large permanent deck deformations. It was also found that degradation of composite behavior between the deck and girders occurs during fatigue loading and should be included in design.     

Evaluation of GFRP Honeycomb Beams for the O’Fallon Park Bridge

This paper presents a study on the evaluation of the static performance of a glass fiber-reinforced polymer (GFRP) bridge deck that was installed in O’Fallon Park over Bear Creek west of the City of Denver. The bridge deck has a sandwich panel configuration, consisting of two stiff faces separated by a light-weight honeycomb core. The deck was manufactured using a hand lay-up technique. To assist the preliminary design of the deck, the stiffness and load-carrying capacities of four approximately 330 mm (13 in.) wide GFRP beam specimens were evaluated. The crushing capacity of the panel was also examined by subjecting four 330×305×190?mm?(13×12×7.5?in.) specimens to compression tests. The experimental data were analyzed and compared to results obtained from analytical and finite element models, which have been used to enhance the understanding of the experimental observations. The failure of all four beams was caused by the delamination of the top faces. In spite of the scatter of the tests results, the beams showed good shear strengths at the face-to-core interface as compared to similar panels evaluated in prior studies.     

Barrier Wall Impact Simulation of Reinforced Concrete Decks with Steel and Glass Fiber Reinforced Polymer Bars

Many experimental studies have been performed to evaluate the behavior of noncorroding glass fiber reinforced polymer (GFRP) rebars in reinforced concrete (RC) flexural members. Relatively few studies have focused on the behavior of bridge deck overhangs in the event of a barrier wall impact, which subjects this region to a combination of flexure, shear, and axial tension. The objective of this investigation is to evaluate deck overhangs under these forces. Three bridge deck reinforcing schemes were considered in the study: all epoxy-coated steel (ECS), all GFRP, and hybrid made up of a top mat of GFRP rebars and a bottom mat of ECS rebars. Laboratory testing of nine RC specimens was performed. Results showed that all three reinforcing schemes meet the AASHTO requirements.     

Fatigue Behavior and Retrofit Investigation of Distortion-Induced Web Gap Cracking

This paper studies a Kansas Department of Transportation welded plate girder bridge that developed fatigue cracks at small web gaps close to the girder top flange. Repair had been previously performed by softening the connection plate end with a slot retrofit, but cracks were recently found to have reinitiated at some of the repaired details and are again propagating. A comprehensive finite-element method study was performed to investigate the cracking behavior observed in the bridge and to recommend appropriate measures for future bridge retrofit. The analytical results show that stresses developed at the top flange web gaps could exceed yielding under the loading of an HS15 fatigue truck. The current slot repair used in the bridge was found to have introduced higher magnitude fatigue stresses in the web gap. To achieve a permanent repair of the bridge, it is recommended that a welded connection plate to flange attachment be used during future bridge retrofit. The web gap details should be able to withstand unlimited number of load cycles once this additional repair is performed.     

Potential Retrofit Methods for Concrete Channel Beam Bridges Using Glass Fiber Reinforced Polymer

The structural response of deteriorated channel beam bridge girders and channel beam bridge decks with and without glass fiber reinforced polymer (GFRP) retrofit is found from design calculations, experimental load testing, and finite element analysis. Two different types of GFRP retrofit materials are investigated including a traditional fabric wrap and a new spray material. The effects of GFRP retrofit on channel beam bridge girder and channel beam bridge structural parameters are summarized and the accuracy of design calculation methods for quantifying structural response of channel beam bridge girders retrofit with GFRP is determined.     

Nondestructive Testing of GFRP Bridge Decks Using Ground Penetrating Radar and Infrared Thermography

As glass fiber-reinforced polymer (GFRP) bridge decks are becoming a feasible alternative to the traditional concrete bridge decks, an innovative methodology to evaluate the in situ conditions are vital to GFRP bridge decks’ full implementation. Ground penetrating radar (GPR) typically performs well in detecting subsurface condition of a structural component with moisture pockets trapped within the material. On the other hand, infrared thermography (IRT) is traditionally known for its ability to detect air pockets within the material. In order to evaluate both nondestructive testing methods’ effectiveness for subsurface condition assessment of GFRP bridge deck, debonds of various sizes were embedded into a GFRP bridge deck module. A 1.5 GHz ground-coupled GPR system and a radiometric infrared camera were used to scan the deck module for condition assessment. Test results showed that both GPR and IRT retained their respective effectiveness in detecting subsurface anomalies. GPR was found to be capable of detecting water-filled defects as small as 5×5?cm2 in plan size, and as thin as 0.15 cm. Furthermore, tests on additional specimens showed that the GPR system offers some promise in detecting bottom flange defects as far down as 10 cm deep. IRT, on the other hand, showed that it is capable of finding both water-filled and air-filled defects within the top layers of the deck with solar heating as main source of heat flux. While test results showed IRT is more sensitive to air-filled defects, water-filled defects can still be detected with a large enough heating mechanism. The experiments showed that a more detailed and accurate assessment can be achieved by combining both GPR and IRT.     

Evaluation of Composite Sandwich Bridge Decks with Hybrid FRP-Steel Core

A hybrid concept of composite sandwich panel with hybrid fiber-reinforced polymer (FRP)—steel core was proposed for bridge decks in order to not only improve stiffness and buckling response but also be cost efficient compared to all glass fiber-reinforced polymer (GFRP) decks. The composite sandwich bridge deck system is comprised of wrapped hybrid core of GFRP grid and multiple steel box cells with upper and lower GFRP facings. Its structural performance under static loading was evaluated and compared with the ANSYS finite element predictions. It was found that the presented composite sandwich panel with hybrid FRP-steel core was very efficient for use in bridges. The thickness of the hybrid deck may be decreased by 19% when compared with the all GFRP deck. The failure mode of the proposed hybrid deck was more favorable because of the yielding of the steel tube when compared with that of all GFRP decks.     

Designing and Testing of Concrete Bridge Decks Reinforced with Glass FRP Bars

In addition to their high strength and light weight, fiber-reinforced polymer (FRP) composite reinforcing bars offer corrosion resistance, making them a promising alternative to traditional steel reinforcing bars in concrete bridge decks. FRP reinforcement has been used in several bridge decks recently constructed in North America. The Morristown Bridge, which is located in Vermont, United States, is a single span steel girder bridge with integral abutments spanning 43.90 m. The deck is a 230 mm thick concrete continuous slab over girders spaced at 2.36 m. The entire concrete deck slab was reinforced with glass FRP (GFRP) bars in two identical layers at the top and the bottom. The bridge is well instrumented at critical locations for internal temperature and strain data collection with fiber-optic sensors. The bridge was tested for service performance using standard truck loads. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very good and promising performance.     

Performance of Tube and Plate Fiberglass Composite Bridge Deck

A composite bridge deck system assembled from glass∕polyester pultruded components has been developed. This system utilizes square tubes running transverse to the traffic direction, mechanically fastened and bonded together, and flat cover plates bonded to the tubes with an epoxy adhesive and through-anchored to the deck support structure using mechanical connectors. A 4.27 × 1.22 m section of the deck system integrally connected to the superstructure at a 1.2 m girder spacing was tested to failure under a single patch loading. The results indicate a factor of safety of 4 on strength and a deflection-to-span ratio of about L∕300. Another section of the deck was fatigued to 3,000,000 cycles under service loading at a load ratio of R = 0.1 and a nominal frequency of 3 Hz. Results from these tests indicate no loss in stiffness up to 3,000,000 cycles. Following the fatigue testing, this section was also tested to failure; no loss in strength was observed. In addition, a finite-element model of the laboratory tests was developed. The results from the model showed good correlation to deflections and longitudinal strains measured during the tests.     

Evaluation of Effective Width and Distribution Factors for GFRP Bridge Decks Supported on Steel Girders

Glass fiber-reinforced polymer (GFRP) bridge deck systems offer an attractive alternative to concrete decks, particularly for bridge rehabilitation projects. Current design practice treats GFRP deck systems in a manner similar to concrete decks, but the results of this study indicate that this approach may lead to nonconservative bridge girder designs. Results from a number of in situ load tests of three steel girder bridges having the same GFRP deck system are used to determine the degree of composite action that may be developed and the transverse distribution of wheel loads that may be assumed for such structures. Results from this work indicate that appropriately conservative design values may be found by assuming no composite action between a GFRP deck and steel girder and using the lever rule to determine transverse load distribution. Additionally, when used to replace an existing concrete deck, the lighter GFRP deck will likely result in lower total stresses in the supporting girders, although, due to the decreased effective width and increased distribution factors, the live-load-induced stress range is likely to be increased. Thus, existing fatigue-prone details may become a concern and require additional attention in design.     

Composite Action and Adhesive Bond between Fiber-Reinforced Polymer Bridge Decks and Main Girders

This paper describes the behavior of hybrid girders consisting of fiber-reinforced polymer (FRP) bridge decks adhesively connected to steel main girders. Two large-scale girders were experimentally investigated at the serviceability and ultimate limit state as well as at failure. One of the girders was additionally fatigue loaded to 10 million cycles. Compared to the behavior of a reference steel girder, deflections of the two girders at the SLS were decreased by 30% and failure loads increased by 56% due to full composite action in the adhesive layer. A ductile failure mode occurred: Deck compression failure during yielding of the steel girder. The adhesive connections were able to prevent buckling of the yielding top steel flanges. Thus, compared to the reference steel girder, the maximum deflections at failure could be increased up to 130%. No deterioration due to fatigue loading was observed. Based on the experimental results, a conceptual design method for bonded FRP/steel girders was developed. The proposed method is based on the well-established design method for hybrid girders with concrete decks and shear stud connections. The necessary modifications are proposed.     

Northern Red Oak Glued-Laminated Timber Bridge

A 5-year program to monitor the performance of a red oak longitudinal girder, transverse deck glued-laminated (glulam) highway bridge is presented. The bridge design details, including preservative treatment results, are described. The live loading results indicate that the predicted and observed live load beam deflections agree to within 7% when the stiffness of the individual beam laminations is used as a predictor and a 10% increase in beam stiffness due to composite action between the deck panel and logitudinal girders is incorporated into the design. The dimensional stability of the deck panels over 3 years has been monitored and analyzed. Significant reflexive cracking of the asphaltic wearing surface has been observed at the interface between each red oak deck panel. This has been attributed to the gap provided between each panel during construction, to the placement of the waterproof membrane directly over the creosote-treated deck panels, and to improper mating of the deck panels to the beams during installation of the lag bolts. Long-term (3-year) dead load deflection measurements indicate that after approximately 1 year, dead load deflections remain nearly constant for the interior beams. Elevations of the lower surface of the two exterior beams fluctuate considerably and vary seasonally. There is no evidence of delamination of the girders or deck panels after 4 years. However, there is some evidence of delamination of the curbs and the tops of rail posts.     

Field Investigation on the First Bridge Deck Slab Reinforced with Glass FRP Bars Constructed in Canada

Recently, there has been a rapid increase in using noncorrosive fiber-reinforced polymers (FRP) reinforcing bars as alternative reinforcement for bridge deck slabs, especially those in harsh environments. A new two-span girder type bridge, Cookshire-Eaton Bridge (located in the municipality of Cookshire, Quebec, Canada), was constructed with a total length of 52.08 m over two equal spans. The deck was a 200-mm-thick concrete slab continuous over four spans of 2.70 m between girders with an overhang of 1.40 m on each side. One full span of the bridge was totally reinforced using glass fiber-reinforced polymer (GFRP) bars, while the other span was reinforced with galvanized steel bars. The bridge deck was well instrumented at critical locations for internal temperature and strain data collection using fiber optic sensors. The bridge was tested for service performance using calibrated truckloads as specified by the Canadian Highway Bridge Design Code. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very competitive performance in comparison to steel.     

Experimental Evaluation of Compressive Behavior of Orthotropic Steel Plates for the New San Francisco–Oakland Bay Bridge

Compression tests were conducted on two reduced-scale orthotropic plates to verify the design strength of steel box girders for the new San Francisco–Oakland Bay Bridge. The first specimen was composed of three longitudinal closed ribs and a top deck plate. It failed in global buckling, followed by local buckling in the deck plate and ribs. The second specimen, which was composed of four longitudinal T-shaped ribs and a bottom deck plate, experienced global buckling as well as local buckling in the ribs and the deck plate. The ultimate strength and failure mode of both specimens were evaluated by two bridge design specifications: the 1998 AASHTO load and resistance factor design specification and the 2002 Japanese JRA specification. Findings from code comparisons showed that: (1) Sufficient flexural rigidity of ribs were provided for both specimens; (2) the JRA specification slightly overestimated the ultimate strength of both specimens; and (3) neither specifications predicted the observed buckling sequence in Specimen 2. A general-purpose nonlinear finite element analysis program (ABAQUS) was used to perform correlation study. The analysis showed that the ultimate strength and postbuckling behavior of the specimens could be reliably predicted when both the effects of residual stresses and initial geometric imperfections were considered in the model.     

Construction and Testing of an Innovative Concrete Bridge Deck Totally Reinforced with Glass FRP Bars: Val-Alain Bridge on Highway 20 East

The Val-Alain Bridge, located in the Municipality of Val-Alain on Highway 20 East, crosses over Henri River in Québec, Canada. The bridge is a slab-on-girder type with a skew angle of 20° over a single span of 49.89?m and a total width of 12.57?m. The bridge has four simply supported steel girders spaced at 3,145?mm. The deck slab is a 225-mm-thick concrete slab, with semi-integral abutments, continuous over the steel girders with an overhang of 1,570?mm on each side. The concrete deck slab and the bridge barriers were reinforced with glass fiber reinforced polymer (GFRP) reinforcing bars utilizing high-performance concrete. The Val-Alain Bridge is the Canada’s first concrete bridge deck totally reinforced with GFRP reinforcing bars. Using such nonmetallic reinforcement in combination with high-performance concrete leads to an expected service life of more than 75?years. The bridge is well instrumented with electrical resistance strain gauges and fiber-optic sensors at critical locations to record internal strain data. Also, the bridge was tested for service performance using calibrated truckloads. Design concepts, construction details, and results of the first series of live load field tests are presented.     

Full-Scale Testing and Analysis for Blast-Resistant Design

A full-scale blast test was conducted on a structure representing a mailroom, constructed with unreinforced masonry walls. The four walls were retrofitted with different quantities of glass fiber-reinforced polymers (GFRP) on the outside face to increase their resistance to the blast load. In addition, shotcrete was added to the inside face of the two long walls. The objective of this test was to validate a method of analysis that can be used to design effective retrofit techniques to contain blast loads. A blast load was produced by the detonation of a 0.91?kg (2?lb) equivalent TNT charge placed near the center of the room. Instrumentation on individual walls monitored the blast pressure and the consequent displacement and velocity of the walls. Although the walls sustained extensive internal damage and plastic deformation, the retrofit was able to withstand the blast load. It was observed through the postmortem analysis of the test that the stiffness of the walls is completely lost at an early stage and only membrane action of the GFRP provides structural resistance.     

Composite T-Beams Using Reduced-Scale Rectangular FRP Tubes and Concrete Slabs

A composite system consisting of rectangular glass fiber reinforced polymer (GFRP) tubes connected to concrete slabs, using GFRP dowels has been developed. Seven beam specimens have been tested, including hollow and concrete-filled GFRP tubes with and without concrete slabs. Beam–slab specimens had two different shear span-to-depth ratios and one specimen had carbon–fiber reinforced polymer (CFRP)-laminated tension flange for enhanced flexural performance. Additionally, three double-shear GFRP tube-slab assemblies have been tested to assess the shear behavior of GFRP dowels, in both hollow and concrete-filled tubes. Three compression stubs of concrete-filled tubes were also tested by loading them parallel to the cross-section plane, to study GFRP web buckling behavior. The study showed that GFRP dowels performed well in shear and that composite action is quite feasible. While hollow tubes can act compositely with concrete slabs, more slip between the tube and slab would occur, compared to a concrete-filled tube-slab system. Simplified models are proposed to predict critical web buckling load of fiber reinforced polymer (FRP) tubes. Based on the models, a critical shear span-to-depth ratio of 4 was determined, below which web buckling may occur before flexural failure.