Effects of Recycled Materials on Long-Term Performance of Cold In-Place Recycled Asphalt Roads

With a limited maintenance budget and unprecedented construction cost increases, many owner/agencies in the United States are beginning to rehabilitate existing distressed pavements. Cold in-place recycling (CIR) provides an economical rehabilitation method and has been widely used in the past 20 years. However, recycled roads have experienced inconsistent performance and that has hindered the application of CIR. The objective of this paper is to study the cause and effect relationships between factors, such as traffic loading, support condition, and aged engineering properties of the CIR materials, and pavement performance. Twenty-four roads in Iowa were examined through field and lab tests. Statistical analyzes show that, within the range of data in this study, better performance was observed on CIR roads with lower CIR modulus value and/or higher air voids.     

Role of Learning Algorithm in Neural Network-Based Backcalculation of Flexible Pavements

Nondestructive testing (NDT) methods are widely used for the performance evaluation of flexible pavements. Falling weight deflectometer (FWD), which measures time-domain deflections resulting from applied impulse loads, is the most popular technique among all NDT methods. The evaluation of the FWD data requires the inversion of mechanical pavement properties using a backcalculation tool that includes both a forward pavement response model and an optimization algorithm. Neural networks (NNs) have also emerged as alternative tools that can be employed for pavement backcalculation problems relative to their real-time processing abilities. However, there have been no comprehensive analyses in previous studies that focus on the learning algorithm and the architecture of a NN model, which considerably affect backcalculation results. In this study, 284 different NN models were developed using synthetic training and testing databases obtained by layered elastic theory. Results indicated that both the learning algorithm and network architecture play important roles in the performance of the NN based backcalculation process.     

Pavement Structures Damage Caused by Hurricane Katrina Flooding

In September of 2005, Hurricane Katrina devastated New Orleans and caused sustained flooding. Limited pre- and postflooding tests indicated that the pavement structures tested were adversely impacted by the flood water. Consequently, the Louisiana Dept. of Transportation and Development hired an independent contractor to structurally test approximately 383 km (238?mi) of the region’s federally aided urban highway system both inside and outside of the flooding area. Falling weight deflectometer (FWD) tests were performed every 161 m (0.1?mi) over each selected roadway, along with other field tests. The FWD data were imported into a geographical information system and plotted against a USGS geo-referenced map. Comparative analyses were made possible through the use of extensive flood maps made available through NOAA and FEMA. This arrangement made it possible to classify spatially and graphically all test points on the basis of flooding versus nonflooding, short flooding duration versus longer flooding duration, shallow flooding versus deep flooding, and thin pavements versus thick pavements. Three pavement types, asphaltic concrete, Portland cement concrete, and composite, were considered in this analysis. The statistical inference about the difference in the means of compared data groups was conducted with 95% confidence.     

Performance of Cold In-Place Recycled Asphalt Cement Concrete Roads

The performance of cold in-place recycled asphalt roads in Iowa is systematically reviewed. Out of 97 recycled roads, a sample of 18 roads was selected that had various traffic counts, ages, geographic regions, subgrade conditions, and hot mix asphalt overlay characteristics. The performance was rated both quantitatively and qualitatively. The results indicate that the roads are performing well. It is apparent that cold in-place recycled asphalt is effective in mitigating reflection cracks, and few problems with rutting were observed. Subgrade instability is found to be the only cause of complete failure in a recycling project. The expected service life, based on the first 10 years of performance, is predicted to be 15–26 years.     

Performance of Transverse Cracking in Jointed Concrete Pavements

Environmental effects and repetitive traffic applications can lead to the development of transverse cracks in jointed concrete pavements. Maintaining adequate aggregate interlock load transfer across these cracks is essential to preserving the functional and structural integrity of these pavements. The objectives of this study were to determine the design parameters that significantly affect transverse cracking and to demonstrate methods available for evaluating cracked pavements. Field data collected from in-service jointed concrete pavements located throughout southern Michigan were used to accomplish these objectives. Joint spacing, coarse aggregate type, shoulder type, and pavement temperature were found to have significant effects on transverse crack development and∕or performance. The surface texture of crack faces was assessed using a promising new test method called volumetric surface texture testing. Volumetric surface texture results provided an indication of the aggregate interlock potential of pavements containing various aggregate types. Three performance parameters capable of mechanistically characterizing crack performance were discussed. A relatively simple procedure was described for determining these parameters and evaluating crack conditions. Field data were also used to demonstrate and validate a voids' analysis procedure. This procedure estimates the potential for loss of support near cracks and joints, thus allowing for proper rehabilitation actions to be taken prior to the manifestation of additional distresses.     

Effect of Design and Site Factors on the Long-Term Performance of Flexible Pavements

Results are presented from a study to evaluate the relative influence of design and site factors on the performance of in-service flexible pavements. The data are from the SPS-1 experiment of the Long-Term Pavement Performance program. This experiment was designed to investigate the effects of HMA surface layer thickness, base type, base thickness, and drainage on the performance of new flexible pavements constructed in different site conditions (subgrade type and climate). Base type was found to be the most critical design factor affecting fatigue cracking, roughness (IRI), and longitudinal cracking (wheel path). The best performance was shown by pavement sections with asphalt treated bases (ATB). This effect should be interpreted in light of the fact that an ATB effectively means a thicker HMA layer. Drainage and base type, when combined, also play an important role in improving performance, especially in terms of fatigue and longitudinal cracking. Base thickness has only secondary effects on performance, mainly in the case of roughness and rutting. In addition, climatic conditions were found to have a significant effect on flexible pavement performance. Wheel path longitudinal cracking and transverse cracking seem to be associated with a wet-freeze environment, while nonwheel path longitudinal cracking seems to be dominant in a freeze climate. In general, pavements built on fine-grained soils have shown the worst performance, especially in terms of roughness. Although most of the findings from this study support the existing understanding of pavement performance, they also provide an overview of the interactions between design and site factors and new insights for achieving better long-term pavement performance.     

Field and Laboratory Determination of Granular Subgrade Moduli

This paper presents a comparison study of the experimental results from the falling weight deflectometer (FWD) test, field rigid plate bearing load test, and laboratory resilient modulus test on granular subgrade materials in flexible pavements. The results showed that the average laboratory resilient moduli at optimum compacted conditions were 1.1 times higher than the average laboratory determined resilient moduli at in situ conditions. The FWD back-calculated moduli were about 1.6 times higher than the laboratory resilient moduli for the granular materials. The average laboratory determined maximum dry density was slightly higher than the average field measured in situ dry density. A hyperbolic model was proposed to represent the relationship of the load-deformation curve obtained from the field plate bearing load test. No significant relationship was found between the laboratory resilient modulus and the modulus of elasticity from the field plate bearing tests.     

Evaluation of Pavement Friction Performance on Interchange Ramps at Network Level

Most state highway agencies conduct inventory friction testing on mainline highways to monitor network pavement friction performance. However, no state highway agencies have been reported to monitor pavement friction performance on interchange ramps. Interchange ramps constitute a large portion of the interstate highway facilities. Great concerns have arisen nationwide due to the increasing number of accidents in the ramp areas. This paper presents an effort to evaluate pavement friction performance on interchange ramps in Indiana. It is found that the overall average posted speed is 38?mi/h on interchange ramps, which is close to the test speed of 64?km/h recommended by AASHTO for establishing pavement friction requirements. In addition, pavement friction seemed to decrease as ramp curvature decreased. In general, three tests at the entrance, midpoint, and exit can provide information sufficient to evaluate pavement friction performance on an entire ramp. The 15th percentile friction number for overall interstate mainline pavements is 30 and 29 for the selected ramps.     

NJTxtr—A Computer Program Based on LASER to Monitor Asphalt Segregation

Abstract: This paper describes the research funded by the New Jersey Department of Transportation to develop an automated technology to monitor segregation during construction of hot-mix asphalt concrete pavements. A Laser-based system was used to measure surface texture and to detect segregation. Two segregated test sections and a control test section were tested to evaluate the applicability of Laser texture method to detect and quantify segregation. Laser texture data were gathered from all three sections. Ratios of texture in segregated areas to that in nonsegregated areas were set as the basis for detection of different levels of segregation. By combining the level of segregation and extent of segregation, an AREA index was developed to determine the acceptability of a pavement section. Based on AREA index, pay adjustment factors were proposed to reduce the payment to account for loss of pavement life due to segregation. Further remedial actions were proposed to correct segregated pavement sections with acceptable AREA index. Based on the above concepts, Windows-based computer program NJTxtr was developed to detect and quantify segregation. This computer program uses the Laser-equipment-collected pavement texture data and determines whether the pavement section is acceptable or unacceptable based on the level of segregation within a pavement section, and provides bonus or penalties to the contractor. The paper describes a novel technology using laser and associated software for construction quality control of asphalt concrete pavements. The proposed methodology was applied to detect segregation in an interstate highway section in New Jersey, and this section was repaved based on visual observation and recommendation from this study.     

Characterization of Rutting (Permanent Strain) Development of A-2-4 and A-4 Subgrade Soils under the HVS Loading

As part of a national pool funded study 208 on pavement subgrade performance, 12 full-scale test sections (four soil types and three moisture contents) were constructed and tested under the heavy vehicle simulator (HVS) loading. This paper presents the HVS results on two of the four soils tested: AASHTO Class A-2-4 and A-4 soils, respectively. From the results, it was found that the pavement subgrade performance is a function of soil type, moisture content, and applied stress condition. Additionally, this paper also evaluated the current mechanistic-empirical pavement design guide (MEPDG) subgrade rutting (permanent strain) model through comparing with the actual measurements under the HVS loading. It was found that the MEPDG subgrade permanent strain model needs further improvement, and that a single performance model may not be universally applicable to different subgrade soil types. Consequently, a new permanent strain model for each soil type was developed in this paper, based on the HVS results, and that yielded better predictions. With further validation and field calibration, the proposed models offer promising potential to accurately predict rutting behavior of these two soils.     

Structural Evaluation of Cement Concrete Roads in Mumbai City

Plain jointed concrete pavements laid in Mumbai City (India) during the early 1990s were structurally evaluated using a falling weight deflectometer (FWD) and testing of concrete cores extracted from the pavement slabs. The ultrasonic pulse velocity (UPV) of the concrete in the cores was determined first and then the cores were crushed under compression. The pavement deflections were found to be within the limits as suggested in the Indian codes and the international literature. The joint conditions were also found to be satisfactory. The design strength of the concrete was back-calculated from the compressive strength of the cores and was found to conform to the design specifications. However, the construction quality was found wanting as the thickness of pavement slabs at a few locations was lower than that specified and it has resulted in cracking of the slabs. The dynamic modulus of elasticity of concrete as determined by the FWD was found to correspond well with that computed from the UPV of cores and from the compressive strength of concrete. A method is suggested to estimate the structural parameters of uncracked pavement slabs from the dynamic modulus of elasticity obtained through the indirect method of UPV testing which is less expensive compared to evaluation by the FWD.     

Performance Problems and Stabilization Techniques for Granular Shoulders

Shoulder rutting and pavement edge drop-offs are common performance problems associated with granular shoulders. Being hazardous to drivers and difficult to maintain, such problems require more attention. Shoulder rutting is primarily caused by bearing capacity failure of the subgrade, whereas edge drop-offs develop by surface runoff erosion, vehicle-induced wind erosion, or vehicle off-tracking. Evaluating the performance of several granular shoulders in Iowa revealed that 2/3 of the inspected sections had an edge drop-off greater than 38 mm, while 40% had a subgrade layer with a California bearing ratio less than 10. A high-speed camera was used to study vehicle tire-aggregate interaction upon off-tracking. Off-tracking was found to elevate and displace aggregate particles away from the pavement edge. Based on these findings, six test sections were stabilized and monitored. The granular layer of four sections was stabilized using polymer emulsion, foamed asphalt, Portland cement, and soybean oil. The soft subgrade layer of two sections was stabilized using Class C fly ash and biaxial geogrid. This paper discusses granular shoulder performance problems, the repair and monitoring of six stabilized test sections, and recommendations to improve the long-term performance of granular shoulders.     

Experimental and Modeling Studies of Permanent Strains of Subgrade Soils

Mechanistic-empirical pavement design guide for flexible pavements as per the AASHTO design guide requires characterization of subgrade soils using the resilient modulus (MR) property. This property, however, does not fully account for the plastic or permanent strain or rutting of subgrade soils, which often distress the overlying pavements. Soils such as silts exhibit moderate to high resilient moduli properties but they still undergo large permanent deformations under repeated loading. This explains the fallacy in the current pavement material characterization practice. A comprehensive research study was performed to measure permanent deformation properties of subgrade soils by subjecting various soils under repeated cycles of deviatoric loads. This paper describes test procedure followed and results obtained on three soils including clay, silt, and sandy soils. The influence of compaction moisture content, confining pressure, and deviatoric stresses applied on the measured permanent deformations of all three soils are addressed. A four-parameter permanent strain model formulation as a function of stress states in soils and the number of loading cycles was used to model and analyze the present test results. The model constants of all three soils were first determined and these results were used to explain the effects of various soil properties on permanent deformations of soils. Validation studies were performed to address the adequacy of the formulated model to predict rutting or permanent strains in soils.     

Use of the Long-Term Pavement Performance Database in the Pavement Engineering Curriculum

In this paper the writers demonstrate the inclusion of the Long-Term Pavement Performance (LTPP-DATAPAVE 3.0) data within the pavement engineering curriculum at Michigan State University (MSU). The paper presents two examples, one from an undergraduate course on pavement rehabilitation and one from a graduate course on pavement analysis and design. These examples illustrate the use of LTPP data in computing responses, predicting traffic, developing rehabilitation strategies, and predicting performance of both rigid and flexible pavements.     

Slippage Failure of a New Hot-Mix Asphalt Overlay

A premature pavement overlay failure had occurred only 1 day after it was opened to traffic. Crescent-shaped cracks were intermittently spread over a section about 3 mi in length. Dynamic cone penetrometer results demonstrated that the slippage cracks were not linked to weak base or subgrade. Loss of overlays on structurally sound pavements due to poor bonding is an expensive error. A tack coat is considered a simple, relatively inexpensive, yet essential step in the pavement construction process. It is theorized that the ineffective bonding due to poor quality tack coat and/or inappropriate application rate is the primary factor that led to the slippage cracks. Other contributing factors include low asphalt content and high aging ratio that reduced the effectiveness of the bond. The aging ratios exceed the maximum allowable 3.5 specified. Based the investigation results, the contractor did remove and replace the top 50 mm hot-mix asphalt (HMA) overlay at his own expense. Although selection of proper tack coat materials and quantities is essential, there is a lack of proper construction quality control and quality assurance procedure to ensure appropriate surface preparation prior to application of a HMA overlay.     

Gray System Model for Estimating the Pavement International Roughness Index

The international roughness index (IRI) is a measurement of pavement roughness that is widely accepted for evaluating pavement serviceability, especially its riding quality. Generally, as the age of pavement increases, its condition deteriorates and its IRI value increases. However, the IRI data collected from the Indiana highway system indicate that the IRI values vary considerably for similar pavements and traffic conditions at any given pavement age. This makes it difficult to establish the relationship between IRI and pavement age. In this study, the gray system theory was used to estimate the maximum, mean, and minimum IRI values at different pavement ages. It is believed that the three IRI values are essential for evaluating pavement serviceability. This paper presents the process of the gray system modeling for IRI estimation and discusses the effects of traffic volume on pavement roughness and the estimation accuracy of the gray system models.     

Prediction of Pavement Response during Freezing and Thawing Using Finite Element Approach

Although elastic multilayer techniques for pavement analysis have become increasingly popular through advances in software and personal computers, the difficulties of such methods in representing dynamic loading, pavement geometry and nonlinear material response are widely recognized as significant. Particularly in cold regions, where pavement materials are subject to seasonal freezing and thawing, nonlinear material behavior cannot be accurately modeled with these methods. However, many of these difficulties can be overcome by using the finite element method. In this study, an initial attempt to implement a commercially available finite element code in an analysis procedure for pavements in seasonal frost areas is presented. The results, compared with data from an extensively instrumented test road, show that surface deflections and the relative change in pavement stiffness, indicated by the subgrade strength index, are predicted very accurately. Although a time lag between maximum measured and predicted surface deflection is observed during thawing, the procedure is found to be promising and further research is warranted.     

Successful Application of CLSM on a Weak Pavement Base/Subgrade for Heavy Truck Traffic

Lack of proper pavement base and subgrade compaction leads to premature failures that account for millions of dollars in damages. Controlled low-strength material (CLSM) concrete was introduced in this study as pavement base material near a manhole where proper compaction is unachievable. Rut-resistant stone matrix asphalt was placed on top of the CLSM as a wearing surface layer. Dynamic cone penetrometer (DCP) testing was used to monitor CLSM construction. One day after placing, the CLSM gained sufficient strength to support construction traffic. Further, DCP results indicated that the CLSM possessed uniform characteristics of concrete that could improve the load-bearing capacity and serviceability of the pavement near the manhole. After 18 months of heavy truck traffic, maximum rutting was 5?mm, well below the failure criteria of 12.5?mm. Based on cost and performance, CLSM concrete has the potential to improve problematic areas in pavement.     

Effectiveness of Preventative Maintenance Treatments Using Fourteen SPS-3 Sites in Texas

Fourteen Texas SPS-3 test sites were studied to determine the effectiveness of preventative maintenance treatments. These sections were built on four highway classifications (IH, US, SH, and FM) in different climates and with different levels of traffic and subgrade support. Almost all 14 SPS-3 sites were given preventative maintenance treatments (thin overlay, slurry seal, crack seal, and chip seal) in Fall 1990. The distress score concept used by the Texas Department of Transportation (TxDOT) was adopted in this study to judge the effectiveness of preventative maintenance treatments. TxDOT has used this concept since the early 1980s, though the utility factors have been revised few times. The distress score quantifies the visible surface wear due to traffic and environmental influences. Only very few sections experienced premature failures on the SPS-3 sites in Texas. In many cases, superior underlying pavement conditions have been found. The chip seal has the most sites in which it is rated the best performer. The chip seals performed well on a wide range of pavement conditions. In fact, chip seals have the highest distress score for both high and low traffic areas. When initial cost is considered, crack seal provides the best alternative for low traffic routes that have a sound underlying pavement structure. For high traffic routes, chip seal is a better choice. However, a thin overlay is the most effective for rut resistance. Since the thin overlay has the highest initial cost, it is best used on high traffic routes where rutting is a major concern. If rutting is not a concern, chip seal is the best choice for a high traffic area. The treatments applied to US84 sections were too late and did not reach seven years of life as normally was expected, which reconfirms that the timing for preventive maintenance treatment is very important.     

Field Trial for Asphalt Pavements Reinforced with Geosynthetics and Behavior of Glass-Fiber Grids

This paper presents details of a large field trial and some observations conducted to evaluate the practical efficiencies of geosynthetically reinforced asphalt pavements in Shanxi Province, China. Three glass-fiber grids (LB2000 II, TGG-8080, GGA 2021), one plastic grid (Tensar AR1), two geotextiles (nonwoven needle-punched and nonwoven heat-bonded), and one geocomposite (Tensar AR-G) application were selected for evaluation. These geosynthetics were installed in the interface between new asphalt pavement layers (APL) and new cement-stabilized gravel–sand base courses coated by emulsified asphalt or within new APL in the reconstruction of asphalt pavement sections (Program I), or in the interface between old APL and new overlay layers in the asphalt overlay pavement sections (Program II). In each program, reinforced sections with different geosynthetics were compared with each other and with nonreinforced sections to determine relative performance. Inspections after construction showed that the integrated damage ratio and deflection in the pavement sections reinforced with glass–fiber grids were less than other pavement sections. Furthermore, after about 4?years of service, glass-fiber grids were dug out and no breaking and node movement were discovered. Nevertheless, observations indicated that geosynthetics may not be effective, if bearing capacity of the base course/subgrade is inadequate, or if the overlay thickness is too thin, or if preconstruction repair of distressed old pavement is incomplete.